1. Field of the Invention
This invention relates to electrostatic-capacity-type acceleration sensors that detect accelerations based on variations in electrostatic capacity (or capacitance), and it also relates to acceleration measuring devices using electrostatic-capacity-type acceleration sensors.
This application claims priority on Japanese Patent Application No. 2003-55562, the content of which is incorporated herein by reference.
2. Description of the Related Art
Conventionally, a typical type of an electrostatic-capacity-type acceleration sensor (as disclosed in Japanese Patent Application Publication No. Hei 7-260510) comprises a capacitance detector having a moving electrode and a fixed electrode, which are arranged opposite to each other such that a separating distance therebetween is varied in response to an input acceleration, wherein a switched-capacitor circuit converts capacitance variation due to displacement of the moving electrode into voltage variation so as to detect and output an acceleration signal, and wherein in order to broaden the detection range, a servo circuit is provided so as to hold the moving electrode at a neutral position by feeding back the acceleration signal.
Another type of the electrostatic-capacity-type acceleration sensor (as disclosed in Japanese Patent Application Publication No. Hei 10-206457) comprises a moving electrode and a fixed electrode, which are arranged on a substrate surface such that a facing area therebetween is varied in response to an input acceleration, wherein based on the capacitance realized by the moving electrode and fixed electrode, the capacitance variation due to the displacement of the moving electrode is detected so as to produce an acceleration signal.
The acceleration sensor having the servo circuit makes it possible to broaden the detection range compared with the acceleration sensor not equipped with the servo circuit because the movement of the moving electrode is limited in response to the output of the servo circuit. However, the range of the acceleration realized by the servo circuit stabilizing the moving electrode is limited by the electrostatic attraction and the weight of the moving electrode; hence, it is not easy to broaden the detection range.
The acceleration sensor in which the facing area between the moving electrode and fixed electrode is varied provides only a single kind of variation characteristic with regard to the facing area responding to the input acceleration; hence, it is not easy to broaden the detection range.
It is an object of the invention to provide a brand-new electrostatic-capacity-type acceleration sensor whose detection range can be broadened with ease.
An electrostatic-capacity-type acceleration sensor of this invention comprises a plurality of capacitance detectors having pairs of moving electrodes and fixed electrodes that are arranged to face each other on the substrate surface, wherein facing areas are varied in response to an input acceleration. Herein, the capacitance detectors are constituted such that the facing areas between the moving electrodes and fixed electrodes differ from each other when the input acceleration is zero, so that each of the capacitance detectors produces an acceleration signal in response to the capacitance variation occurring between the paired electrodes thereof.
Since the acceleration sensor employs the aforementioned constitution adapted in each of the capacitance detectors in which the facing areas between the moving electrodes and fixed electrodes differ from each other so as to produce a variety of acceleration signals in response to capacitance variations occurring between the paired electrodes, it is possible to easily broaden the overall detection range for detecting the input acceleration by simply increasing the number of the capacitance detectors installed therein, wherein it is possible to provide each capacitance detector with a specific detection range suited thereto, thus realizing a high accuracy in the detection of the acceleration.
In the above, all of the moving electrodes provided for the capacitance detectors can be integrally formed together. Thus, it is possible to improve the integration of components and parts in the manufacturing of the acceleration sensor on the substrate surface by using the modern semiconductor manufacturing technology.
Specifically, each of the capacitance detectors comprises two pairs of moving electrodes and fixed electrodes, which are arranged in such a way that the facing area between the first moving electrode and first fixed electrode increases while the facing area between the second moving electrode and second fixed electrode decreases in response to the same input acceleration, whereby it produces an acceleration signal in response to a ratio or a difference between the first capacitance actualized between the first moving electrode and first fixed electrode and the second capacitance actualized between the second moving electrode and second fixed electrode. Thus, it is possible to noticeably improve the detection sensitivity in each of the capacitance detectors because the acceleration signal can be precisely produced in response to the ratio or difference between the two types of the capacitance.
In addition, the capacitance detectors can be constituted such that one capacitance detector has a relatively small facing area between the paired electrodes so as to produce an acceleration signal in response to a relatively small input acceleration, and the other capacitance detector has a relatively large facing area between the paired electrodes so as to produce an acceleration signal in response to a relatively large input acceleration. Thus, it is possible to detect the input acceleration with a high sensitivity in a relatively broad detection range.
An acceleration measuring device of this invention comprises an electrostatic-capacity-type acceleration sensor including first and second capacitance detectors each having a pair of a moving electrode and a fixed electrode in which the facing area between the paired electrodes in the second capacitance detector is set to be larger than the facing area between the paired electrodes in the first capacitance detector when an input acceleration is zero, a first detection circuit for producing a first acceleration signal in response to capacitance variation occurring between the moving electrode and fixed electrode in the first capacitance detector, a second detection circuit for producing a second acceleration signal in response to capacitance variation occurring between the moving electrode and fixed electrode in the second capacitance detector, and a selector for selectively outputting the first acceleration signal as long as the first acceleration signal does not exceed a threshold level determined in advance and for selectively outputting the second acceleration signal when the first acceleration signal exceeds the threshold level.
The aforementioned acceleration measuring device can measure acceleration at a high accuracy in a relatively broad detection range. The threshold value set to the selector can be determined to exclude a sharp varying region in a capacitance varying characteristic established with respect to variations of the input acceleration; hence, it is possible to reliably avoid occurrence of error detection due to noise.
These and other objects, aspects, and embodiments of the present invention will be described in more detail with reference to the following drawings, in which:
This invention will be described in further detail by way of examples with reference to the accompanying drawings.
In
In
In the above, there are provided four pairs of the fixed electrodes and the moving electrodes oppositely facing each other, namely, M1-S1, M2-S2, M3-S3, and M4-S4, each pair of which realizes a certain capacitance. At 0 G where the input acceleration is zero, each pair realizes the same capacitance ‘C0’. Next, suppose that the input acceleration of 1 G is applied on the moving electrodes M1 to M4, all of which are moved rightwards as indicated by arrows in
According to the graph of
With respect to each of the aforementioned curves (e.g., K1), in order to avoid error detection due to noise, it is preferable not to use a certain region in which the capacitance varying ratio CU/CD becomes large so as to make variation sharp.
In the acceleration sensor 10, a moving member MB having a deadweight function is arranged on the surface of a silicon substrate and is supported by four support members H1 to H4 at both sides thereof such that it can be subjected to displacement in a direction DS in parallel with the substrate surface. The ends of the support members H1 to H4 are fixed at prescribed positions by fixing members P1 to P4 respectively. Four moving electrodes M11, M21, M24, and M14 are arranged on one side of the moving member MB and are projected in parallel with the substrate surface. In addition, four moving electrodes M13, M23, M22, and M12 are arranged on the other side of the moving member MB and are projected in parallel with the substrate surface. All of the moving electrodes M11 to M14 have the same length projecting from the moving member MB, and all of the moving electrodes M21 to M24 have the same length projecting from the moving member MB. In addition, all of the moving electrodes M11 to M14 have the same width, and all of the moving electrodes M21 to M24 have the same width that is greater than the width of the moving electrodes M11 to M14.
All of the moving member MB, the moving electrodes M11-M14 and M21-M24, and the support members H1-H4 are integrally combined together as a single assembly. Such an assembly can be formed by patterning conductive layers, which are made of a semiconductor or a metal and are deposited on an insulating film covering the substrate surface, wherein after the patterning, the insulating film is removed to allow movements of the moving member MB, the moving electrodes M11-M14 and M21-M24, and the support members H1-H4, for example. In addition, four fixing holes are formed at four fixing positions on the insulating film covering the substrate surface and are filled with conductive plugs, made of a semiconductor or a metal, thus forming the four fixing members P1 to P4.
Four fixed electrodes S11 to S14 are arranged opposite to the moving electrodes M11 to M14 with relatively small facing areas therebetween, thus actualizing capacitances C11 to C14 having substantially the same value when the input acceleration is zero. In addition, four fixed electrodes S21 to S24 are arranged opposite to the moving electrodes M21 to M24 with relatively large facing areas therebetween, thus actualizing capacitances C21 to C24 having substantially the same value when the input acceleration is zero. Suppose that the moving member MB is subjected to displacement in the direction DS as indicated by an arrow in
The aforementioned fixed electrodes S11-S14 and S21-S24 are formed by impurity-doped regions in which conductive impurities are selectively doped onto the substrate surface. Alternatively, they are formed by patterning conductive layers, made of a semiconductor or a metal, which are deposited on an insulating film covering the substrate surface.
Wiring layers W11-W14 and W21-W24 are respectively extended from the fixed electrodes S11-S14 and S21-S24. The wiring layers W11 and W12 are interconnected with a detection line Ta via connection members Q11 and Q12 respectively. The wiring layers W13 and W14 are interconnected with a detection line Tb via connection members Q13 and Q14 respectively. The wiring layers W21 and W22 are interconnected with a detection line Tc via connection members Q21 and Q22 respectively. The wiring layers W23 and W24 are interconnected with a detection line Td via connection members Q23 and Q24 respectively. The support member H1 is connected with a detection line Te.
The wiring layers W11-W14 and W21-W24 are formed by patterning such that their widths are reduced to be as small as possible in order to reduce parasitic capacitances thereof; the distances with the moving parts (i.e., MB, M11-M14, M21-M24) are increased to be as large as possible; and the electrode overlap values associated with the moving parts are reduced to be as small as possible. Similar to the fixed electrodes S11-S14 and S21-S24, the wiring layers W11-W14 and W21-W24 are formed by impurity-doped regions or conductive layers subjected to patterning. Eight connection holes are formed at prescribed positions on the insulating film covering the substrate surface and are filled with conductive plug, made of a semiconductor or a metal, thus actualizing the connection members Q11-Q14 and Q21-Q24. Incidentally, the connection members (e.g., Q11) can be formed by adopting the aforementioned treatment for use in the formation of the fixing members (e.g., P1).
For example, after the wiring layers W11-W14 and W21-W24 are formed as impurity-doped regions, a first wiring layer forming process is performed on the insulating layer covering the substrate surface so as to form the fixed electrodes S11-S14 and S21-S24; then, a second wiring layer forming process is performed on the insulating film covering the fixed electrodes S11-S14 and S21-S24 so as to form the moving member MB, the moving electrodes M11-M14 and M21-M24, the support members H1-H4, and the detection lines Ta-Td. Thus, it is possible to increase distances between the wiring layers W11-W14 and W21-W24 and the moving parts (i.e., MB, M11-M14, M21-M24); hence, it becomes possible to reduce parasitice capacitances.
A detection circuit 12A is connected with the detection lines Ta, Tb, and Te; and a detection circuit 12B is connected with the detection lines Tc, Td, and Te. Suppose that the capacitance varying characteristic of the capacitance detector, including the capacitances C11 to C14, against the input acceleration is shown by the curve K7 shown in
With reference to the capacitance varying characteristic of the curve K7, the detection circuit 12A produces an acceleration signal AS1, representing the voltage related to a ratio (or a difference) between (C13+C14) and (C11+C12). With reference to the capacitance varying characteristic of the curve K8, the detection circuit 12B produces an acceleration signal AS2 representing the voltage related to a ratio (or a difference) between (C23+C24) and (C21+C22). The acceleration signal AS1 is increased in level as the input acceleration increases from 0 G. The acceleration signal AS2 is set such that it substantially matches the acceleration signal AS1 in level at the input acceleration of 4 G, and it is further increased from that level as the input acceleration increases from 4 G.
A selector 14 has terminals A and B for receiving signals as well as a select terminal SB. Herein, the selector 14 selectively outputs the acceleration signal SA1 when SB is low (or at ‘0’), while it selectively outputs a signal SO2, which is output from a selector 18, when SB is high (or at ‘1’). A comparator 16 compares the acceleration signal AS1, with reference voltage VR1 so as to produce a comparison output CO1, which is supplied to the select terminal SB of the selector 14. That is, the comparator 16 outputs CO1=0 when AS1≦VR1; and it outputs CO1=1 when AS1>VR1.
The prescribed voltage related to the capacitance varying ratio CU/CD, which is read from the curve K7 in
The selector 18 has terminals A and B for receiving signals as well as a select terminal SB. That is, the selector 18 selectively outputs the acceleration signal SA2 when SB is low (or at ‘0’), while it selectively outputs an out-of-range signal ASx representing that the input acceleration is out of the measurement range when SB is high (or at ‘1’). A comparator 20 compares the acceleration signal AS2 with a reference voltage VR2 so as to provide a comparison output CO2 to the select terminal SB of the selector 18. That is, the comparator 20 outputs CO2=0 when AS2≦VR2; and it outputs CO2=1 when AS2>VR2. The prescribed voltage related to the capacitance varying ratio CU/CD, which is read from the curve K8 in
When the acceleration signal AS2 exceeds the reference voltage VR2 (where AS2>VR2), the comparison output CO2 of the comparator 20 turns to ‘1’; hence, the selector 18 provides the selection output SO2 corresponding to the out-of-range signal ASx. In this case, the selector 14 is set so as to select the terminal B for receiving the selection output SO2 of the selector 18; hence, it provides the selection output SO1 corresponding to the out-of-range signal Asx. An acceleration display (not shown) is provided to display an acceleration based on the acceleration signal AS1 or AS2 and to also display a message that the input acceleration is out of the measurement range in response to the out-of-range signal ASx.
The aforementioned acceleration measuring circuit of
As described heretofore, an acceleration sensor of this invention is designed such that a plurality of capacitance detectors including pairs of moving electrodes and fixed electrodes in which facing areas therebetween differ from each other when the input acceleration is zero are arranged on the substrate surface, wherein each of the capacitance detectors is set to a prescribed measurement range of acceleration. Hence, by simply increasing the number of capacitance detectors, it is possible to actualize broadening of the overall detection range of acceleration for an acceleration measuring circuit; thus, it is possible to realize acceleration detection at a high sensitivity and in a relatively broad range.
As this invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, the present embodiment is therefore illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalents of such metes and bounds are therefore intended to be embraced by the claims.
Number | Date | Country | Kind |
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2003-55562 | Mar 2003 | JP | national |
This is a continuation of U.S. patent application Ser. No. 10/790,440, filed Mar. 1, 2004 now U.S. Pat. No. 7,004,027, by Toshiyuki NOMURA, which is incorporated herein by reference.
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Number | Date | Country | |
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20050279167 A1 | Dec 2005 | US |
Number | Date | Country | |
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Parent | 10790440 | Mar 2004 | US |
Child | 11210966 | US |