The present invention relates generally to an engine starting system and more particularly to a starting system with a throttle override feature.
For many decades small internal combustion engines, such as those used for recreational vehicles and landscaping tools like chain saws, trimmers, tractors, and lawn mowers, have typically used mechanical, manually-operated recoil pull-starters. In a direct recoil pull-starter, an operator of the vehicle or tool pulls a cord that is wound about a recoil pulley to rotate the recoil pulley in a first direction. The rotating recoil pulley rotates an engine crankshaft, via a one-way coupling, to start a combustion engine. When the cord is released by the operator, the recoil pulley automatically reverses rotation, by way of a recoil spring, to retract the cord back around the recoil pulley.
In the past, small engines were designed to start at wide open throttle (WOT), however, current small engines are designed to start at idle. Unfortunately, many end users are accustomed to starting an engine with the throttle valve in the WOT position and they try to do so even with an engine designed to start at idle. Retraining the end user to not open the throttle valve while attempting to start the engine is difficult.
A starting system is provided for a combustion engine including a carburetor with a throttle valve that is moveable between idle and wide open positions, a throttle control movable by an end user between a first position corresponding to the idle throttle valve position and a second position corresponding to the wide open throttle valve position to control movement of the throttle valve during normal operation of the engine, and a linkage between the throttle control and the throttle valve. The starting system includes a rotateable recoil pulley, a pull-cord wound about the recoil pulley to rotate the recoil pulley as the pull-cord is unwound from the recoil pulley, an actuator moveable in response to rotation of the recoil pulley, and a throttle override device. The throttle override device has a first control member moveable from a first position to a second position in response to movement of the actuator, and a second control member moveable from a first position to a second position in response to movement of the first control member to its second position. The second control member is operably associated with the linkage to prevent the throttle valve from being in its wide open position when the second control member is in its second position.
In one implementation, the linkage includes a Bowden cable that extends between the throttle control and the throttle valve of the carburetor, and is interlinked with the throttle override device. The throttle valve is yieldably biased to its idle position, such as by a return spring, so that when the Bowden cable is not providing a force tending to move or hold the throttle valve away from its idle position, the throttle valve automatically returns to its idle position. When the throttle override device is in its first position, the Bowden cable is maintained sufficiently taut so that actuation of the throttle control by the end user causes a corresponding movement of the throttle valve. However, when the throttle override device is moved to its second position, the effective distance between the throttle control and throttle valve is decreased. When this occurs, the same length of cable is then comparatively long which reduces the force transmitted in the cable and permits the throttle valve to return to its idle position under the force of the return spring. This prevents an end user from holding the throttle valve in its wide open position as the engine is started. In this manner, regardless of the end user's intent, the throttle valve is in its idle position as the engine is started.
In at least one embodiment, the movement of the throttle valve toward its idle position may take up the slack in the Bowden cable and the remaining tension in the Bowden cable may hold the throttle override device in its second position. An additional effective length can be reintroduced into the Bowden cable upon release of the throttle control back to its first position (corresponding to the idle position of the throttle valve) to reset the throttle control. In at least certain implementations, the throttle override device is yieldably biased to its first position, and upon return of the throttle control to its first position, the throttle override device returns to its first position. This make take up most, if not all, of the additional effective length in the Bowden cable so that the throttle valve is responsive to movement of the throttle control for normal throttle and engine operation after the engine has been started.
At least some of the objects, features and advantages that may be achieved by at least certain embodiments of the invention include providing an engine that starts reliably at idle, has a simplified start-up procedure that overrides a throttle control only during start-up, reduces or eliminates engine stalling on overly rich mixtures of fuel-and-air during engine startup, is of relatively compact construction, simple design, low cost when mass produced, rugged, durable, reliable, requires little to no maintenance and adjustment in use, and in service has a long useful life.
The following detailed description of preferred implementations and best mode will be set forth with regard to the accompanying drawings, in which:
Referring in more detail to the drawings,
Preferably, one end of the pull-cord 14 is attached to the pulley 16 and extends, while wrapping around the pulley 16 in a counter-clockwise direction, to a free end 58 connected to a handle 60 (
The engine may be used for applications such as chainsaws, leaf blowers, and the like that typically receive a mixture of fuel and air from a carburetor 22 (
The Bowden cable 28 preferably has a first sheath 32, a second sheath 34 spaced longitudinally or separated from the first sheath 32, and a flexible cable 36. The first sheath 32 is connected to an attachment feature or clip 37 of the throttle override device 30. The cable 36 is linked between the throttle valve 24 and the throttle control 26 so that actuation of the throttle control 26 causes the cable 36 to slide in the first and second sheaths 32, 34 and when there is no slack in the cable, movement of the throttle control 26 causes a corresponding movement of the throttle valve 24.
The throttle override device 30 interacts with and selectively reduces the tension in the Bowden cable to reduce the maximum force that can be transmitted through the cable 36 by movement of the throttle control 26. During starting of the engine, this can prevent the throttle valve 24 from being held in its wide open position as will be discussed in more detail below. In the implementation shown in
The second control member 42 includes a tensioning arm 44 pivotally coupled by a fastener 46 to a housing, or other body, and including the clip 37 connected to the first sheath 32 of the Bowden cable 28 and a first finger or post 48 that may extend generally in the direction of the Bowden cable. A second finger 50 may interact with a stop surface 52 (
The first control member 40 includes a release arm 56 connected at one end to a shaft 54, and having a recess 58, a support surface 60 circumferentially spaced from the recess 58, and a biasing member such as a flexible cantilevered finger 62. The support surface 60 is positioned to engage the post 48 of the second control member 42 to prevent movement of the second control member 42 toward its second position when the support surface 60 is aligned with the post 48. To facilitate retaining the post 48 on the support surface 60, the support surface 60 may include an upstanding wall 64 surrounding the sides of the support surface except the side of the support surface leading to the recess 58.
As best shown in
During starting of the engine, the pull-cord 14 is pulled by the end user which unwinds the pull-cord from the pulley 16, and rotates the pulley. When the cam 21 is rotated into alignment with the first control member 40, the cam 21 engages and deflects the first control member 40 as shown in
To reset the throttle override device 30 and permit end user control of the throttle valve 24, the end user releases the throttle control 26 which further reduces or eliminates the tension in the Bowden cable 28 such that the second control member 42 can move back to its first position under the force provided by its second finger 50. This removes the post 48 from the recess 58 and permits the biasing member 62 of the first control member 40 to return the first control member 40 back to its first position with the support surface 60 aligned with the post 48. Thereafter, movement of the second control member 42 is resisted by engagement of the post 48 with the support surface 60 so that the force provided by end user movement of the throttle control 26 is transmitted directly to the throttle valve 24 without significant loss of force through the throttle override device 30. In other words, the throttle override device 30 is inactive and the end user can command the desired position of the throttle valve 24.
A modified version of a throttle override device 100 is illustrated in
In one implementation, the Bowden cable 28 may be constructed as previously described to include separated first and second sheaths 32, 34 and an inner cable 36. The second sheath 34 may be fixed against movement. The first sheath 32 may be moveable relative to the second sheath 34 and may be associated with the second control member 120 which includes or carries a cam 122 with a stop surface 124 and a ramp 126. A return spring 128 may act on the second control member 120 to yieldably bias it and the first sheath 32 to their first position shown in solid lines in
In use, prior to starting an engine, the first control member 102, second control member 120 and first sheath 32 of the Bowden cable 28 are all in their respective first positions as shown in solid lines. If the end user manipulates the throttle control to command the throttle valve to its wide open position, the stop surface 118 of the second leg 114 engages the cam stop surface 124 to prevent movement of the first sheath 32 toward the second sheath 34. In this manner, the throttle control command is directly communicated with the throttle valve which is moved to its wide open position.
When the pull-cord 14 is pulled and the recoil pulley 16 is rotated to start the engine, the cam 108 engages the follower 106 and displaces the first control member 102 from its first position (shown in solid lines in
After the recoil pulley cam 108 passes the follower 106 of the first control member 102, the first control member 102 returns to its first position as the second leg 114 of the biasing member 110 resiliently returns to its first position. In this position of the throttle override device 100 and the first sheath 32, the ramp 116 and the cam ramp 126 are disposed adjacent one another and generally aligned. This facilitates the return movement of the second control member 120 and first sheath 32 of the Bowden cable back to their first position when the end user releases the throttle control back to its position that normally (i.e. without intervention of the throttle override device) corresponds to an idle position of the throttle valve. When the end user releases the throttle control, the tension in the Bowden cable 28 is reduced sufficiently so that the return spring 128 moves the second control member 120 and first sheath 32 back to their first position wherein along the way the cam ramp 126 slidably engages the opposed ramp 116 and displaces the second leg 114 until the cam 122 passes the ramp 116. The throttle override device 100 and Bowden cable 28 are now reset to their first positions. Accordingly, subsequent actuation of the throttle control increases the tension or force on the Bowden cable 28 but movement of the first sheath 32 is prevented by engagement of the stop surface 118 with the cam stop surface 124. Accordingly, the effective distance between the throttle control and throttle valve is increased so the Bowden cable 28 is comparatively shorter and under greater tension so that the full force of the throttle control movement can be transmitted to the throttle valve to move the throttle valve toward its wide open position. In other words, with the throttle override device 100 and Bowden cable 28 reset to their first positions, the throttle control and throttle valve function as they would if no throttle override device were provided at all.
The second control member 168 includes a body 170, a head 172 carried by the body 170, and a ramp 174. The head 172 is adapted to be engaged by a portion of a Bowden cable 28, and is shown as being engaged by the inner cable 36. The body 170 extends from the head 172 to the ramp 174. The ramp 174 may have a complementary slope and be adapted to selectively engage the ramp 166 of the first control member 152.
In use, prior to starting an engine, the first control member 152, second control member 168 and the recoil spring 154 are all in their respective first positions as shown in
When the recoil pulley 16 is rotated to start the engine, the recoil spring 154 moves as it becomes loaded and this movement causes the first control member 152 to move from its first position to its second position as shown in
When the end user releases the throttle control, the tension in the Bowden cable 28 is eliminated or reduced sufficiently so that the return spring 160 and recoil spring 154 move the first control member 152 back to its first position wherein along the way its ramp 166 slidably engages the opposed ramp 174 of the second control member 168 and returns the second control member 168 back to its first position. The throttle override device 150 and Bowden cable 28 are now reset to their first positions. Accordingly, subsequent actuation of the throttle control increases the tension or force on the Bowden cable 28 but movement of the second control member 168 is prevented by the frictional and spring forces acting thereon. Accordingly, the full force applied to the Bowden cable 28 by the throttle control can be transmitted to the throttle valve to move the throttle valve toward its wide open position as commanded by the end user. In other words, with the throttle override device 150 and Bowden cable 28 reset to their first positions, the throttle control and throttle valve function as they would if no throttle override device were provided at all.
The descriptions of all of the above-described embodiments and modified forms are incorporated by reference into one another. While the forms of the invention herein disclosed constitute presently preferred embodiments, many others are possible. It is not intended herein to mention all the possible equivalent forms or ramifications of the invention. It is understood that terms used herein are merely descriptive, rather than limiting, and that various changes may be made without departing from the spirit or scope of the invention as defined by the following claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/414,423, filed Apr. 28, 2006, and published as U.S. Patent Application Publication No. 20070251484 on Nov. 1, 2007, and issued as U.S. Pat. No. 7,334,551 on Feb. 26, 2008, the disclosure of which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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Parent | 11414423 | Apr 2006 | US |
Child | 12026620 | US |