The present disclosure relates to a multi junction solar cell, which pertains to the semiconductor material field.
Solar cell, as a new and practical way of generating energy, has drawn more attentions in recent years. It is a semiconductor device that converts solar energy into electric energy with photovoltaic effect, and has become one of the most effective approaches for green energy for reducing dependence on coal, petroleum and natural gas. Amongst all new energies, solar cell is one of the most ideal renewable energy sources, its full and effective development has become an important energy strategic policy of sustainable development for all countries in the world. In recent years, multi junction component solar cells, which represent the third-generation photovoltaic power technology, has attracted more attentions due to their high photoelectric conversion efficiency.
GaInP/GaAs/Ge three junction solar cells can achieve as high as 41.8% photoelectric conversion efficiency under concentrated conditions. However, mismatching of short-circuit currents of top cells between InGaP and GaAs, resulting from the Ge bottom cell absorbing too many low-energy photon, tends to prevent the traditional GaInP/GaAs/Ge three junction solar cell from being the most optimized combination in terms of efficiency for. Ideally, current matching is available in the three junction cell if Ge is replaced by material of 1 eV energy gap. The alternative 1 eV In0.3Ga0.7As, despite of a 2.14% lattice mismatch with GaAs, has relatively high cost due to complex process after inverted growth.
According to a first aspect of the present disclosure, a fabrication method for high effective multi junction solar cells is provided, comprising (1) providing a Ge substrate for semiconductor epitaxial growth; (2) growing an emitter region on the Ge substrate (as the base) to form a first subcell with a first band gap; (3) forming a second subcell with a second band gap larger than the first band gap and matching lattice with the first subcell over the first subcell via MBE; (4) forming a third subcell with a third band gap larger than the second band gap and matching lattice with the first and second subcells over the second subcell via MOCVD; and (5) forming a fourth subcell with a fourth band gap larger than the third band gap and matching lattice constants with the first, second and third subcells over the third subcell via MOCVD.
According to a second aspect of the present disclosure, an epitaxial growth system of solar cell, comprising an MOCVD reaction chamber, an MBE reaction chamber and a pre-processing chamber, wherein, the MOCVD reaction chamber and the MBE reaction chamber share the pre-processing chamber and are mutually connected via a channel. A transmission device is provided inside the channel.
Through a designed combination of MOCVD and MBE crystal growth methods, an in-situ growth of required solar cell structure is available in different growing chambers, thus guaranteeing sample surface cleanliness and improving lattice quality.
The accompanying drawings, which are included to provide a further understanding of the invention and constitute a part of this specification, together with the embodiments, are therefore to be considered in all respects as illustrative and not restrictive. In addition, the drawings are merely illustrative, which are not drawn to scale.
100, 110: first subcell; 101, 111: p-type Ge substrate; 102, 112: first subcell emitter region; 103, 113: first subcell window layer; 200, 210: second subcell; 201, 211: second subcell back surface field layer; 202, 212: second subcell base; 203, 213: second subcell emitter region; 204, 214: second subcell window layer; 300, 310: third subcell; 301, 311: third subcell back surface field layer; 302, 312: third subcell base; 303, 313: third subcell emitter region; 304, 314: third subcell window layer; 400, 410: fourth subcell; 401, 411: fourth subcell back surface field layer; 402, 412: fourth subcell base; 403, 413: fourth subcell emitter region; 404, 414: fourth subcell window layer; 510: fifth subcell; 511: fifth subcell back surface field layer; 512: fifth subcell base; 513: fifth subcell emitter region; 514: fifth subcell window layer; 611: tunnel junction between the first and second subcells; 612: tunnel junction between the second and third subcells; 613: tunnel junction between the third and fourth subcells; 614: tunnel junction between the fourth and fifth subcells; 700, 710: cap layer; 800: device system; 810: MOCVD reaction chamber; 820: MEB reaction chamber; 830: pre-processing chamber; 840: vacuum channel.
In a conventional epitaxial growth process, a high-quality lattice GaInNAs(Sb) material is obtained through MBE growth method. However, the MBE epitaxial growth method, despite its low growth rate, requires high vacuum and low temperature condition, which is not applicable for most material (e.g., S, P). To solve the above problems, the embodiments disclose an epitaxial growth system for multi junction solar cells that integrates the MOCVD system and the MBE system (connected by a vacuum channel) in one pre-processing chamber. A transmission device is provided in the vacuum channel for epitaxial wafer transmission between the MOCVD system and the MBE system during epitaxial growth.
According to some embodiments described below, an epitaxial growth system is provided to fabricate high-effective multi junction solar cells.
A four junction solar cell is prepared by the epitaxial growth system according to some embodiments, comprising:
On a p-type Ge substrate, growing an n-type GaAs as the emitter region in the MBE growing chamber and the Ge substrate serves as a base, constituting a first subcell with a first band gap (0.65-0.70 eV).
Growing a GaInNAs(Sb) second subcell with a second band gap (0.95-1.05 eV) larger than the first band gap and matching lattice with the first subcell over the first subcell via MBE epitaxial growth.
Transmitting the first and second subcells to the MOCVD growing chamber through the transmission device for further growth.
Growing a third subcell with a third band gap (1.35-1.45 eV) larger than the second band gap and matching lattice with the first and second subcells over the second subcell via MOCVD.
Growing a fourth subcell with a fourth band gap (1.86-1.95 eV) larger than the third band gap and matching lattice with the first, second and third subcells over the third subcell via MOCVD.
Form a high-doped cap layer over the fourth subcell.
A fifth junction solar cell is prepared by the epitaxial growth system according to some embodiments, comprising:
On a p-type Ge substrate, growing an n-type GaAs as the emitter region in the MBE growing chamber and the Ge substrate serves as a base, constituting a first subcell with a first band gap (0.67-0.70 eV).
Growing a GaInNAs(Sb) second subcell with a second band gap (0.95-1.05 eV) larger than the first band gap and matching lattice with the first subcell over the first subcell via MBE epitaxial growth.
Transmitting the first and second subcells to the MOCVD growing chamber through the transmission device for further growth.
Growing a third subcell with a third band gap (1.40-1.42 eV) larger than the second band gap and matching lattice with the first and second subcells over the second subcell via MOCVD.
Growing a fourth subcell with a fourth band gap (1.60-1.70 eV) larger than the third band gap and matching lattice with the first, second and third subcells over the third subcell via MOCVD.
Growing an AlxGayIn1-x-yP fifth subcell with a fifth band gap (1.90-2.10 eV) larger than the fourth band gap and matching lattice with the first, second, third and fourth subcells over the fourth subcell via MOCVD.
Form a highly-doped cap layer over the fifth subcell.
More specially, in some embodiments, the growth method for the GaInNAs(Sb) second subcell comprises: forming a back surface field layer via MOCVD over the first subcell; forming a GaInNAs(Sb) base and an emitter region on the back surface field layer via MBE; and forming a window layer over the emitter region via MOCVD, thus constituting a second subcell.
Refer to Embodiments 1-3 for more details.
In the epitaxial growth system, the MOCVD reaction chamber 810 and the MBE reaction chamber 820 are arranged in a same pre-processing chamber. A transmission device is provided to realize conversion between the MOCVD growth and the MBE growth in a same pre-processing chamber during epitaxial growth via program control. The combination of MOCVD and MBE crystal growth methods makes an in-situ growth of required solar cell structure available in different growing chambers, thus preventing sample surface oxidation and adsorption pollution and guaranteeing sample surface cleanliness.
Step S11: provide a Ge substrate. Select 140 μtm p-type Ge substrate 101 with doping concentration of 2×1017cm−3-5×1017cm−3.
Step S12: select the Ge substrate as the base to form a first subcell 100. In the MOCVD growing chamber, form an n-type GaAs with doping concentration of 2×1018cm−3 and thickness of 100 nm over the substrate 101 surface via epitaxial growth to serve as the first subcell emitter region 102. Form an InGaP material layer with thickness of 25 nm and doping concentration of 1×1018cm−3 over the n-type GaAs layer 102 via epitaxial growth to serve as a window layer 102. Select the p-type Ge substrate as the base to constitute a first subcell.
In the MOCVD growing chamber, form a high-doped p++/n++-GaAs tunnel junction 601 with thickness of 50 nm and doping concentration as high as 2×1019 cm−3 over the first subcell.
Step S13: form a GaInNAs(Sb) second subcell 200 over the tunnel junction 601. Referring to
In the MOCVD growing chamber, grow a high-doped p++/n++-GaAs tunnel junction 602 with thickness of 50 nm and doping concentration as high as 2×1019 cm−3 over the second subcell.
Step S14: form a third subcell 300 over the second subcell via MOCVD.
In the MOCVD growing chamber, grow a p+-InGaP material layer with thickness of 50 nm and doping concentration of 1-2×1018 cm−3 over the tunnel junction 602 to serve as the back surface field layer 301; grow an n-type GaAs material layer with thickness of 2 μm and doping concentration of 1-5×1017 cm−3 over the back surface field layer 301 to serve as second subcell base 302; grow an n+-Ga(In)As material layer with thickness of 100 nm and doping concentration about 2×1018 cm−3 over the base 302 to serve as the emitter region 303; form an n-type InGaP window layer 304 with thickness of 25 nm and doping concentration about 1×1018 cm−3 over the emitter region 303.
In the MOCVD growing chamber, grow a high-doped p++/n++-InGaP tunnel junction 603 with thickness of 50 nm and doping concentration as high as 2×1019 cm−3 over the third subcell.
Step S15: form a fourth subcell 400 over the third subcell via MOCVD. In the MOCVD growing chamber, form a p-AlGaInP material layer with thickness of 100 nm and doping concentration of 1-2×1018 cm−3 via epitaxial growth over the tunnel junction 603 to serve as the back surface field layer 401; grow a p+-GaInP material layer with thickness of 1000 nm and doping concentration of 5×1017 cm−3 over the back surface field layer 401 to serve as the base 402; grow an n+-GaInP material layer with thickness of 100 nm and doping concentration of 2×1018 cm−3 over the base 402 to serve as the emitter region 403; form an n-type AlGaInP window layer 504 with thickness of 25 nm and doping concentration about 1×1018 cm−3 over the emitter region 403.
In the MOCVD growing chamber, grow a high-doped n++-GaAs material layer with thickness of 500 nm and concentration of 1×1019 cm−3 on the top of the fourth cell as the cap layer 700.
Lastly, take latter processes as AR coating evaporation on sample surface and metal electrode preparation to complete the required solar cell. Referring to
A fabrication method for high-effective five junction solar cells, comprising the following steps:
Step S21: provide a Ge substrate. Select 140 μm p-type Ge substrate 111 with doping concentration of 2×1017cm−3-5×1017cm−3.
Step S22: select the Ge substrate as the base to form a first subcell 110. In the MOCVD growing chamber, form an n-type GaAs material layer with doping concentration of 2×1018 cm−3 and thickness of 100 nm over the substrate 111 surface via epitaxial growth to serve as the first subcell emitter region 112. Form an InGaP material layer with thickness of 25 nm and doping concentration of 1×1018 cm−3 over the n-type GaAs layer 112 via epitaxial growth to serve as a window layer 113. Select the p-type Ge substrate as the base to constitute a first subcell.
In the MOCVD growing chamber, form a high-doped p++/n++-GaAs tunnel junction 611 with thickness of 50 nm and doping concentration as high as 2×1019 cm−3 over the first subcell.
Step S23: form a GaInNAs(Sb) second subcell 210 over the tunnel junction 611. In the MOCVD growing chamber 810, grow a p-type InGaP with thickness of 50 nm and doping concentration about 1×1018 cm−3 as the back surface field layer 211 over the tunnel junction 611. Samples after growth, via the pre-processing chamber 830 and the vacuum channel 840, are transmitted to the MBE growing chamber 820. In the MBE growing chamber 820, form a Ga0.92In0.08N0.02As0.97Sb0.01 second subcell over the back surface field layer 211. Preferably, thickness of the base 212 is 3000 nm and doping concentration is 5×1017 cm−3; the emitter region 213 is 200 nm thick with doping concentration of 2×1018 cm−3. Samples after growth, via the pre-processing chamber 830 and the vacuum channel 840, are transmitted back to the MOCVD growing chamber. In the MOCVD growing chamber, form an n-type InGaP window layer 214 with thickness of 25 nm and doping concentration about 1×1018 cm−3 over the emitter region 213.
In the MOCVD growing chamber, grow a high-doped p++/n++-GaAs tunnel junction 612 with thickness of 50 nm and doping concentration as high as 2×1019 cm−3 over the second subcell.
Step S24: form a third subcell 310 over the second subcell via MOCVD. In the MOCVD growing chamber, grow a p+-InGaP material layer with thickness of 50 nm and doping concentration of 1-2×1018 cm−3 over the tunnel junction 612 to serve as the back surface field layer 311; grow an n-type Ga(In)As material layer with thickness of 2 μm and doping concentration of 1-5×1017 cm−3 over the back surface field layer 301 to serve as the base 312; grow an n+-Ga(In)As material layer with thickness of 100 nm and doping concentration about 2×1018 cm−3 over the base 312 to serve as the emitter region 313; form an n-type InGaP window layer 314 with thickness of 25 nm and doping concentration about 1×1018 cm−3 over the emitter region 313.
In the MOCVD growing chamber, grow a high-doped p++/n++-InGaP tunnel junction 613 with thickness of 50 nm and doping concentration as high as 2×1019 cm−3 over the third subcell.
Step S25: form a fourth subcell 400 over the third subcell via MOCVD. In the MOCVD growing chamber, form a p-AlGaInP material layer with thickness of 100 nm and doping concentration of 1-2×1018 cm−3 via epitaxial growth over the tunnel junction 613 to serve as the back surface field layer 411; grow a p+-AlxGa1-xAs material layer with thickness of 1000 nm and doping concentration of 5×1017 cm−3 over the back surface field layer 411 to serve as the base 402; grow an n+-AlxGa1-xAs material layer with thickness of 100 nm and doping concentration of 2×1018 cm−3 over the base 402 to serve as the emitter region 413; form an n-type AlGaInP window layer 414 with thickness of 25 nm and doping concentration about 1×1018 cm−3 over the emitter region 413.
In the MOCVD growing chamber, grow a high-doped p++/n++-AlGaAs tunnel junction 614 with thickness of 50 nm and doping concentration as high as 2×1019 cm−3 over the fourth and fifth subcells.
Step S26: form a fifth subcell 500 over the fourth subcell via MOCVD. In the MOCVD growing chamber, form a p-AlGaAs material layer with thickness of 100 nm and doping concentration of 1-2×1018 cm3 via epitaxial growth over the tunnel junction 614 to serve as the back surface field layer 511; form a p+-AlxGayIn1-x-yP material layer with thickness of 500 nm and doping concentration of 1-5×1017cm−3 over the back surface field layer 511 via epitaxial growth to serve as the base 512; grow an n+-AlxGayIn1-x-yP material layer with thickness of 50 nm and doping concentration about 2×1018 cm−3 over the base 512 to serve as the emitter region 513; form an n-type AlGaAs window layer 903 with thickness of 25 nm and doping concentration about 1×1018 cm−3 over the emitter region 513.
In the MOCVD growing chamber, grow a high-doped n++-GaAs material layer with thickness of 500 nm and concentration of 1×1019 cm−3 on the top of the fourth cell as the cap layer 710.
Lastly, take latter processes as AR coating evaporation on sample surface and metal electrode preparation to complete the required solar cell. Referring to
According to the embodiment, a Ge/GaInNAs(Sb)/InGaAs/AlGaAs/AlGaInP five junction solar cell is provided and the band gap distribution is as shown in
The solar cells can be used in a solar energy generation system, which may include a number of the solar cells according to embodiments disclosed here.
Number | Date | Country | Kind |
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201210249856.3 | Jul 2012 | CN | national |
The present application is a continuation of, and claims priority to, PCT/CN2013/078965 filed on Jul. 8, 2013, which claims priority to Chinese Patent Application No. CN 201210249856.3 filed on Jul. 19, 2012. The disclosures of these applications are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/CN2013/078965 | Jul 2013 | US |
Child | 14541079 | US |