The present invention relates to an FET-type gas sensor and a method of controlling a gas sensor.
A gas sensor outputs a signal according to gas concentration in atmosphere, and is used in a gas densitometer, a leakage detection device, or the like which is for preventing explosion of a combustibility gas such as hydrogen or methane, and bad influence on a human body due to a poisonous gas such as nitric oxide, hydrogen sulfide, and carbon monoxide.
For example, from a view of earth environment preservation, in order to suppress the amount of discharge of CO2 from a vehicle, a development of a fuel cell vehicle (FCV) from which only water is discharged even though a fuel is combusted and of which a fuel is hydrogen is being progressed. Particularly, a hydrogen densitometer for controlling hydrogen concentration during combustion of hydrogen and detecting leakage of hydrogen from a pipe is required to be mounted on the FCV. In addition, a hydrogen detector is also used for a purpose of a nuclear generator. Since it is known that in a case where concentration of hydrogen in air reaches 3.9%, the hydrogen is exploded, a security measure, such as a measure for generating an alert by a hydrogen densitometer before hydrogen reaches the above described explosion limitation concentration is required in the use for detecting leakage of hydrogen. In addition, in order to improve fuel efficiency performance by optimizing hydrogen concentration during combustion, it is necessary to monitor hydrogen concentration for a purpose of a feedback to a combustion condition.
As a method of a gas sensor, several methods such as a contact combustion method, a semiconductor method, and a gas heat conduction method, are known. However, recently, an FET-type gas sensor, which is able to detect a gas of low concentration with high precision and of which low cost, miniaturization, low consumed power are able to be realized by a production with a process using a semiconductor wafer, is being noted. Particularly, the FET-type gas sensor is noted for a purpose of a vehicle, as cyclic siloxane highly-resistant. It is known that the cyclic siloxane is discharged from asphalt or silicon product used in a road pavement to an environment atmosphere and is a cause of a conduction failure of a contact of an electrical product in a high temperature. However, a catalyst activity of the FET-type gas sensor is hardly changed even in cyclic siloxane atmosphere.
It is known that regardless of constant gas concentration, after a switch of an FET is turned on, a drift in which a temporal change of a threshold voltage of each FET occurs is generated in the FET-type gas sensor.
As a technique for resolving the drift of the FET-type gas sensor, JP-A-2014-32194 discloses a method of applying a preparation voltage to a gate electrode of the field effect transistor, and detecting a measurement amount between a source terminal and a drain terminal of the field effect transistor during a detection period right after the application, while applying a detection voltage to the gate electrode in order to resolve a drift caused by a change of a distribution of an electric field in a field effect transistor element of a gas sensitivity.
In addition, JP-A-2014-115125 discloses a method in which a drift caused by an electric charge caught to a sensitivity film or the like is reduced using a device before a data process in an ion sensitivity field effect transistor. In JP-A-2014-115125, since an electric charge accumulated to a floating electrode is drawn out, a substrate voltage is applied so that a gate oxide film voltage is to be sufficiently greater than that of a normal operation.
However, in JP-A-2014-32194, in order to change distribution of the electric field in the FET element, two kinds of voltages of preparation voltage and detection voltage are applied to the gate electrode, a distribution change of the electric field in the element by the application to only the gate electrode is disclosed, and descriptions related to a removal of the electric charge accumulated to the oxide film are not considered. Even though the electric charge is removed, in the configuration of JP-A-2014-32194, for the application to only the gate electrode, it is not that only an electron of the upper portion of the oxide film is removed. The inventor of the present application discovered a new problem that it is necessary to remove an electron in a lower portion of an oxide film in order to more efficiently resolve the drift.
In addition, in the case of the ion sensitivity FET disclosed in JP-A-2014-115125, a material corresponding to the gate electrode of the FET-type gas sensor is a liquid. Therefore, it is based on the premise that the drawing out the electric charge is performed only an area between the floating electrode and the substrate, and the drawing out the electric charge from the liquid is not examined. Meanwhile, in the case of the FET-type gas sensor, due to the film thickness of the oxide film, in order to more efficiently draw out the electric charge, it is necessary to draw out the electric charge from the gate electrode.
An object of the present invention is to effectively remove an electric charge accumulated in an FET-type gas sensor to reduce a temporal change of a threshold voltage in an FET.
According to an aspect of the present invention, there is provided a gas sensor that is a field effect transistor type, the gas sensor including a substrate, an oxide film on the substrate, a gate electrode on the oxide film, a body electrode which is disposed on the substrate, a first switch that changes a voltage which is applied to the gate electrode, and a second switch that changes a voltage which is applied to the body electrode. The gate electrode and the first switch are connected with each other through an electrical wire.
According to the present invention, it is possible to efficiently remove an electric charge accumulated in the FET-type gas sensor by switching the voltage applied to the gate electrode and the voltage applied to the body electrode. For example, it is possible to efficiently remove both of electric charges accumulated in an upper portion and a lower portion of the oxide film. Asa result, it is possible to reduce a temporal change of a threshold voltage in the FET-type gas sensor.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. Note that the same components are denoted by the same reference symbols in principle throughout all drawings for describing the embodiments, and the repetitive description thereof will be omitted.
In the below, an FET-type hydrogen sensor is described as an example of an FET-type gas sensor. However, in the FET-type gas sensor, since various gas detections are possible by a change of a kind of a catalyst metal, the following description is not limited to the hydrogen. In addition, in the below, an N channel type sensor is described as an example, but in a P channel type sensor, since a direction of an application voltage is merely inverted, the P channel type sensor is naturally applicable similarly to the N channel type sensor.
The device sectional structures of the reference FET and the sensor FET include sizes or film configurations, and are manufactured almost equally. Both of the reference FET and the sensor FET are formed on the same silicon substrate SUB. That is, in
A catalyst gate electrode CATGATE is a catalyst gate having activity with respect to a hydrogen gas. For example, a laminated film of Pt—Ti—O, Pd film, or the like is considered.
A gate insulation film OXIDE may be formed of SiO2 similarly to a common FET, but the FET-type hydrogen sensor of the present application is not limited thereto.
As illustrated in
A bias condition of the sensor FET and the reference FET is described. In the sensor FET and the reference FET, the same drain-source voltage VDS is applied to each of a drain terminal and a source terminal. The drain terminal of the reference FET is denoted as DREF, the source terminal of the reference FET is denoted as SREF, the drain terminal of the sensor FET is denoted as DSEN, and the source terminal of the sensor FET is denoted as SSEN. A channel current IDS flows between each of the drain terminals and the source terminals by the application of the drain-source voltage.
In addition, the same gate voltage VG is applied to both of the catalyst gate electrodes. The gate voltage VG is a gate potential based on a ground voltage as a standard, and it is not a gate potential with respect to a source potential.
A well terminal BREF of the reference FET and the source terminal SREF of the reference FET are connected with each other, and a well terminal BSEN of the sensor FET and the source terminal SSEN of the sensor FET are connected with each other, to be operated. Therefore, there is no a potential difference between the well terminal and the source terminal. As a result, a substrate effect is removed. VREF is an output voltage of the reference FET, and VSEN is an output voltage of the sensor FET.
As illustrated in
A detection principle of the FET-type hydrogen sensor is described in the above.
It is considered that the hydrogen sensor to which the present invention is applied is installed, for example, in the vicinity of a hydrogen supply port, in the vicinity of an entrance of a hydrogen storage tank, in the vicinity of a supply port of a power device, in an exhaust device or inside a vehicle, in a use of a fuel cell vehicle. In addition, it is considered that the hydrogen sensor to which the present invention is applied is installed in a nuclear reactor building, a control room which is a nuclear reactor assistance building, or the like in a use of a nuclear reactor of a nuclear generator. In addition, the hydrogen sensor may be used in a normal hydrogen detection of a hydrogen infra, and for example, also may be installed in a hydrogen station and in the vicinity of a supply port of a hydrogen dispenser.
Next,
From the experiment result illustrated in
Specifically, a place where an electric charge is accumulated is described with reference to
Three kinds are considered as electric charges accumulated in a case where the sensor FET is operated. First, an electric charge 402 which is supplied 401 from the gate electrode G and is accumulated in the vicinity of an interface between the Pt/Ti gate and the gate insulation film OXIDE is considered. In addition, an electric charge 404 which is supplied 403 from the drain electrode D and is accumulated in a lower portion of the gate insulation film OXIDE or an interface between the gate insulation film OXIDE and the P type well P-well. Further, an electric charge 404 which is supplied 405 from the source electrode S and is accumulated in the lower portion of the gate insulation film OXIDE or the interface between the gate insulation film OXIDE and the P type well P-well.
In order to more efficiently resolve the drift, the inventor of the present application considered that it is necessary to remove the electric charge 403 of the lower portion of the gate insulation film OXIDE as well as the electric charge 402 of the upper portion of the gate insulation film OXIDE. In the above described JP-A-2014-32194 discloses only the application to the gate electrode G, and it is difficult for the configuration of JP-A-2014-32194 to remove an electric charge of a lower portion of the gate insulation film OXIDE.
Therefore, a configuration in which a plurality of voltages are applied to the body electrode as well as the gate electrode G in order to remove the electric charge of the lower portion of the gate insulation film is provided. For example, two phases of a measurement phase and a refresh phase are provided to the sensor FET and the reference FET, and the voltages applied to each of the gate electrode and the body electrode are changed, to resolve the above described problems. Hereinafter, it is described in detail.
A method of applying two or more kinds of voltages to the gate electrode and the body electrode of the sensor FET and the reference FET is described by using
Although not illustrated in
The VG1, VG2, VB1 and VB2 are formed by a digital control voltage source. Therefore, an output potential may be controlled with a certain degree in a range of electric power supplied to an analog circuit. In addition, the VG and the VB are provided by the same control voltage source. Therefore, it is possible to perform a high speed operation and change a speed of an output of the control voltage source to a speed the same as the clock, without complying with a control speed of a control circuit or a specification of the control voltage source.
In addition, the gate potential control clock CK_VG and the body potential control clock CK_VB are generated by a control circuit such as a microcomputer. Therefore, a duty ratio or a phase thereof is able to be changed and controlled quite freely. Thus, the gate potential VG and the body potential VB may have a configuration in which the potentials or temporal change patterns thereof are able to be changed quite freely.
As described above, a gas sensor according to the present example includes a substrate SUB, an oxide film OXIDE on the substrate, a gate electrode G on the oxide film, a body electrode B which is disposed on the substrate, a first switch 501 that changes a voltage which is applied to the gate electrode, and a second switch 502 that changes a voltage which is applied to the body electrode. A voltage source is connected to the gate electrode through an electrical wire.
According to the configuration, it is possible to change a voltage applied to the gate electrode or the body electrode, and it is possible to provide two kinds of phases of a measurement phase and a refresh phase. As a result, it is possible to efficiently remove an electric charge accumulated in an FET from the gate electrode, and thus a temporal change of a threshold voltage of the FET is reduced.
In addition, the gas sensor according to the present example includes a voltage source which generates a plurality of voltages, and the first switch 501 switches the connection between the gas sensor and the plurality of voltages VG1 and VG2 which are generated by the voltage source. Therefore, the voltage applied to the gate electrode G is changed. According to the configuration, it is possible to efficiently remove the electric charge accumulated in the gate insulation film OXIDE from the gate electrode G.
Further, the gas sensor according to the present example includes a voltage source which generates a plurality of voltages. The second switch 502 switches the connection between the gas sensor and the plurality of voltages VB1 and VB2 which are generated by the voltage source. Therefore, the voltage applied to the body electrode B is changed. According to the configuration, it is possible to efficiently remove the electric charge accumulated in the lower portion of the gate insulation film OXIDE or the interface between the gate insulation film OXIDE and the substrate P type well from the substrate. In addition, it is possible to change the voltage applied to the gate electrode and the body electrode by switching the connection between the gas sensor and both of the first switch and the second switch. According to the configuration, with respect to various electric charge accumulations, it is possible to entirely remove the electric charge from the gate electrode or the substrate, and it is possible to more efficiently and accurately remove the electric charge. Accordingly, a drift suppression is possible.
In addition, a method in which each of the VG and the VB is provided from individual single voltage source and output potentials thereof are changed by a timely control circuit is also considered. In this case, the gate potential control clock CK_VG and the body potential control clock CK_VB are not necessary.
In the above, the configuration in which the voltage applied to the gate electrode or the body electrode is changed, and the refresh phase is provided in addition to the measurement phase, to remove the electric charge accumulated in the sensor is described. Hereinafter, a configuration in which a direction of a current flowing to a sensor is changed, and thus an electric charge accumulated in the sensor is more efficiently removed is described. Particularly, a configuration in which an electric charge accumulated in an interface between a lower portion of a gate insulation film and a P type well or a channel formed in the P type well is efficiently removed is described.
The basic configuration is the same as that of
First, in
Next, in
Such a control clock is generated by a clock generation circuit. For example,
In each of the cases of
As described above, in a case of a circuit configuration in which the control voltage source output and the control current source output are connected to the first source terminal S1 and the second drain terminal D2, and the second source terminal S2 and the first drain terminal D1, respectively, while switching, the output voltage VDS and the output current IDS of the case where a current flows from the source electrode to the drain electrode become a VDS1 and an IDS1, respectively, and the output voltage VDS and the output current IDS of the case where a current flows from the drain electrode to the source electrode become a VDS2 and an IDS2, respectively. That is, since a symmetry at the time of a sensor operation is destroyed, in a case where the accumulated electric charge is present in the vicinity of a channel or the vicinity of an interface between the gate oxide film and the P type well, it is possible to more efficiently remove the accumulated electric charge, in comparison with in a case where the same current flows in one direction.
On the other hand, VDS1=VDS2 and IDS1=IDS2 may be set, and in this case, operations of the FET sensor is symmetrical. Thus, it is easy to create a situation in which the occurrence of the accumulation of the electric charge is prevented. A method of setting values of the output voltage VDS and the output current IDS is determined at a test time according to a deviation of a sensor device. Therefore, it is possible to create an FET sensor with high reliability.
As described above, the gas sensor according to the present example includes the source electrode S and the drain electrode D which are disposed on the substrate, the voltage source DRIVER which generates a plurality of voltages, the current source IDS which generates a plurality of currents, and the source-drain switch 601 that changes the direction of the current flowing to the source electrode and the drain electrode. The source-drain switch 601 switches the connection between the first source terminal S1 of the source electrode and the voltage source, the connection between the first drain terminal D1 of the drain electrode and the current source, the connection between the second drain terminal D2 of the drain electrode and the voltage source, and the connection between the second source terminal S2 of the source electrode and the current source. Therefore, the direction of the current flowing to the source electrode and the drain electrode is changed. According to the configuration, it is possible to change the direction of the current flowing to the source electrode and the drain electrode, and it is possible to efficiently remove the electric charge accumulated in the vicinity of the channel formed in the P type well or in the vicinity of the interface between the lower portion of the gate oxide film and the P type well.
A sensor FET dedicated VDS setting potential VDSOS, a sensor FET dedicated IDS setting potential IDSOS, sensor FET dedicated gate potentials VG1S and VG2S, and sensor FET dedicated body potentials VB1S and VB2S are generated by the control voltage source DAC, and are applied to the sensor FET. Three kinds of clocks of a sensor FET dedicated source drain control clock CK_SDS, a sensor FET dedicated gate control clock CK_GS, and a sensor FET dedicated body control clock CK_BS are input to the front end circuit of the sensor FET from the control circuit. An output ADCS of the sensor FET is input to the control circuit. For example, the output ADCS of the sensor FET is input to an analog digital converter which is built in a microcomputer.
For example, the source-drain switch SDMUX is configured from two switches, and connects an H input terminal to an output terminal in a case where a clock input is H and connects an L input terminal to the output terminal in a case where the clock input is L. The source-drain switch SDMUX serves as a switch which combines signals of analog levels as they are.
For example, the first switch GMUX is configured from one switch. It is possible to apply a switch the same as that of the source-drain switch SDMUX to the first switch GMUX. Similarly, for example, the second switch BMUX is configured from one switch, and it is possible to apply a switch the same as that of the source-drain switch SDMUX to the second switch BMUX.
For example, the current control voltage source VCCS includes an operational amplifier, an NPN transistor, and a feedback resistor RCS. With respect to the sensor FET dedicated IDS setting potential IDSOS, an output current of IDSOS/RCS is generated. That is, it is possible to adjust the output current by the sensor FET dedicated IDS setting potential IDSOS.
Next, a front end circuit REFFEC of the reference FET is described using
A reference FET dedicated VDS setting potential VDSOR, a reference FET dedicated IDS setting potential IDSOR, reference FET dedicated gate potentials VG1R and VG2R, and reference FET dedicated body potentials VB1R and VB2R are generated by the control voltage source DAC, and are applied to the reference FET.
Three kinds of clocks of a reference FET dedicated source drain control clock CK_SDR, a reference FET dedicated gate control clock CK_GR, and a reference FET dedicated body control clock CK_BR are input to the front end circuit of the reference FET from the control circuit. An output ADCR of the reference FET is input to the control circuit. For example, the output ADCR of the reference FET is input to an analog digital converter which is built in a microcomputer.
A shipment adjustment is performed in a state in which a detection target gas does not exist or sensitivity is less than detection sensitivity. First, an initial output VTH0 of a sensor is measured (1101). Next, an output VTH1 after a predetermined time has elapsed is measured (1102). Then, a drift voltage (Vdrift1=VTH1−VTH0) is obtained (1103). In an initial state, VG1=VG2 and VB1=VB2 are set. Here, in a case where Vdrift1=0 is satisfied (1104), since there is no drift, it is considered that there is no the accumulation of the electric charge, and a setting is not changed as VG1=VG2 and VB1=VB2 are satisfied (1105).
In a case where Vdrift1>0 is satisfied (1106), since a drift is performed in a direction in which an output is increased, it is considered that a negative electric charge is accumulated in the vicinity of a response gate. Therefore, voltages are set as VG1>VG2>VB2>VB1 is satisfied (1107). By setting the voltages as described above, in the refresh phase, the gate potential may be increased to be greater than the body potential. Therefore, it is possible to efficiently remove the accumulated negative electric charge from the gate electrode.
On the other hand, in a case where Vdrift1<0 is satisfied (1108), since the drift is performed in a direction in which the output is decreased, it is considered that a positive electric charge is accumulated in the vicinity of the response gate. Therefore, voltages are set as VG1<VG2 and VB2<VB1 are satisfied (1109). By setting the voltages as described above, in the refresh phase, the body potential may be increased to be greater than the gate potential. Therefore, it is possible to efficiently remove the accumulated positive electric charge from the gate electrode. In addition, a setting in which the gate potential and the body potential are inverted as VB1>VG2>VB2>VG1 is satisfied is also considered in a case where a value of the Vdrift1 is large.
Next, a duty of a clock is set to 50% as TR=TS and TDS=TSD are satisfied (1110), and in a case where Vdrift1=0 is satisfied, the adjustment is ended (1111).
In a case where Vdrift1≠0 is satisfied, in order to check the drift again, an output VTH2 after a predetermined time has elapsed is obtained, and a drift voltage (Vdrift2=VTH2−VTH0) is calculated (1112).
Here, in a case where Vdrift2≠0 is satisfied (1113), the adjustment is ended (1111). In a case where Vdrift2≠0 is satisfied (1114 and 1115), the clock duty is changed as TR>TM is satisfied (1116). This is because it is possible to increase possibility of the removal of the accumulated electric charge by setting the refresh period is to be longer than the measurement period. The duty ratios of the TDS and the TSD are suitably adjusted (1116˜1118) as Vdrift3=0 is satisfied, by the drift check (1117 and 1118) by an additional drift voltage measurement. In addition, in a case where Vdrift3≠0 is satisfied, it is considered that the VTH1 measurement is started again (1102) and a condition is searched.
A drain terminal DREF of the reference FET is connected to a drain pad DRAINPAD, a source terminal SREF of the reference FET is connected to a source pad SREFPAD, a well terminal BREF of the reference FET is connected to a body pad BREFPAD, the catalyst gate electrode RCATGATE is connected to a gate pad RCATGATEPAD, and the substrate SUB is connected to a substrate potential pad SUBPAD, respectively. Therefore, it is possible to input and output a signal.
A drain terminal DSEN of the sensor FET is connected to the drain pad DRAINPAD, a source terminal SSEN of the sensor FET is connected to a source pad SSENPAD, a well terminal BSEN of the sensor FET is connected to a body pad BSENPAD, and the catalyst gate electrode SCATGATE is connected to a gate pad SCATGATEPAD, respectively. Therefore, it is possible to input and output a signal.
In addition, a sensor FET PCHSENSOR and a reference FET PCHREFERENCE are separately illustrated in
Number | Date | Country | Kind |
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2017-005526 | Jan 2017 | JP | national |