This invention concerns improvements to fluid connectors for connecting grids of heat exchangers and improvements to methods of making fluid connectors. In particular, but not exclusively, the invention relates to bosses for a connecting grid used within a plate heat exchanger.
It is known to use bosses for providing a fluid connection to sections of a plate pack of a heat exchanger separated by a connecting grid. These known bosses have a high manufacturing cost. A prior art boss is shown in
The boss (1900) is usually manufactured by sand or investment casting and subsequently machined to quite high tolerances to ensure that it will fit in a connecting grid. Where it is important to ensure a sanitary surface, i.e. where milk or other food product is to be passed through the heat exchanger, grinding and polishing of the boss is necessary.
The boss (1900) is provided with an opening (1905) for connecting to a heat exchanger and an external opening (1904) having a fitting (1902) for connecting to the user's pipework. The fitting (1902) can be welded onto a branch (1903) of the boss (1900). A seal ring (port ring) or elastomeric gasket is used between the opening (1905) of the boss (1900) and a heat transfer plate of the heat exchanger to seal the boss (1900) against the heat transfer plates. The port ring sits within a groove machined into the boss (1900).
Assembly of this boss (1900) to a connecting grid is achieved by locating the boss (1900) over a dowel protruding from the connecting grid and securing the boss (1900) by a short hex head screw.
It is an object of the present invention to provide a fluid connector that mitigates or overcomes at least some of the disadvantages of the known bosses as described above.
According to a first aspect of the invention, there is provided a heat exchanger comprising a plurality of heat transfer plates stacked together such that a plurality of fluid channels are provided therebetween, at least one connecting grid separating the plurality of heat transfer plates into groups of heat transfer plates, and at least one fluid connector in fluid communication with a fluid channel via the connecting grid, the connector comprising a tubular body having an outwardly directed flange formed integrally from a wall of the tubular body to sealingly enable or, disable flow into channels between the plates.
By this invention, the flange of the fluid connector can be produced integrally with the fluid connector by deforming the wall of the tubular body using existing manufacturing techniques enabling the fluid connector to be made using standard components at a lower cost than the previously known bosses. For example, the tubular body may be formed from thin gauge tube or pipe having a nominal diameter to wall thickness ratio within the range 20 to 70.
The fluid tight connection may be provided between the flange and a plate of the connecting grid. Alternatively, the fluid tight connection may be provided between the flange and an insert such as a structural ring received in an opening in the plate. In this way, the structural ring can adapt the connecting grid to accommodate a difference in diameter between the tubular body and the opening in the plate.
The structural ring may be arranged such that the fluid connector can be detachably connected to the heat exchanger without disassembling the connecting grid. For example, the structural ring may project from the opening on the side of the plate facing the flange.
The structural ring may provide an aperture coaxial with the opening in the plate of the connecting grid. Alternatively, the structural ring may provide an aperture eccentric to the opening in the plate of the connecting grid. In this way, the structural ring can adapt the connecting grid to accommodate a difference in the position of the tubular body and the opening in the plate. Moreover, all the components in contact with the fluid flowing through the fluid connector may be made of a suitable material without requiring the connecting grid to be made of the same material. This can result in a substantial reduction in manufacturing costs
A set of interchangeable structural rings may be provided with apertures of different size and/or at different positions for selection and fitment of the appropriate structural ring for a given fluid connector.
Preferably, means is provided to assist correct rotational or angular alignment of the structural ring during assembly. For example, the alignment means may be provided by co-operating formations on the structural ring and plate. Alternatively or additionally, alignment marks may be provided on the structural ring and the plate to assist visual alignment of the structural ring.
The fluid tight connection between the flange of the fluid connector and the structural ring may include a separate seal located therebetween. For example, an annular sealing ring may be received in a groove in one of the flange and structural ring. Alternatively, the structural ring may be made of elastomeric material whereby the fluid tight connection to the flange of the connector is provided without a separate seal.
Preferably, the fluid connector provides an inlet/outlet connection externally of the heat exchanger. The inlet/outlet connection may be employed to connect the heat exchanger to a measuring instrument, sample point, drain, vent or any other purpose.
In one arrangement, the connecting grid comprises a pair of plates and the fluid connector is connected to one of the plates. For example, the fluid connector may be an elbow connector or similar providing an inlet/outlet connection to one side of the connecting grid.
In another arrangement, a pair of fluid connectors is provided each connected to a respective one of the plates of the connecting grid. In this arrangement, the fluid connectors may overlap in an axial direction to reduce the space between the plates of the connecting grid.
In yet another arrangement, the fluid connector is connected to both plates of the connecting grid. For example, the fluid connector may be a T-connector providing an inlet/outlet connection to both sides of the connecting grid. In this arrangement, both sides of the connecting grid may be open. Alternatively, one side of the connecting grid may be open and the other side closed. For example, the plate on the closed side may be formed without an opening. Alternatively, the opening may be closed by an adjacent heat transfer plate or by an insert such as a blanking disc received in the opening.
According to a second aspect of the present invention there is provided a method of forming a fluid tight connection between a connecting grid of a heat exchanger and a fluid connector comprising the steps of forming a fluid connector by providing a tubular body and deforming an end region of the tubular body to form an outwardly directed flange, and connecting the fluid connector to the connecting grid so that the tubular body is in fluid communication with at least one fluid channel of the heat exchanger via a fluid tight connection to the connecting grid
According to a third aspect of the present invention, there is provided a connecting grid for a heat exchanger, the connecting grid having an opening in a plate, and an insert received in the opening for adapting the connecting grid to close the opening or to connect a fluid connector to the heat exchanger.
The insert may be a blanking disc to close the opening. Alternatively, the insert may be a structural ring to connect the fluid connector to the heat exchanger. A set of interchangeable structural rings may be provided for mounting in the opening with each ring having an opening of different size and/or at a different position for converting the opening to the size and/or position of the fluid connector.
According to a fourth aspect of the present invention there is provided a set of inserts for use with a connecting grid, each insert having an aperture therein and being interchangeable for selective fitment in an opening in a plate of the connecting grid, wherein the apertures are of different size and/or positions for adapting the connecting grid for connection to a fluid connector.
According to a fifth aspect of the present invention there is provided an adapter for detachably attaching a fluid connector to a connecting grid, the adapter comprising an insert adapted to be received in an opening in a plate of the connecting grid whereby a fluid connector can be detachably connected to the connecting grid via the insert.
Other features, benefits and advantages of the invention will be apparent from the description hereinafter of exemplary embodiments with reference to the accompanying drawings.
Shown in
The plate pack (101) is supported on a frame consisting of the fixed head (103), fixed end support (105), top carrying bar (106) and bottom bar (107).
The fixed head (103) and movable follower (104) comprise of solid blocks of metal having pressed in place non-removable connections (109–112) extending therethrough that provide inlets/outlets to the plate pack (101). Each connection (109–112) is formed in place on the fixed head (103) or movable follower (104) and consists of a straight tubular body having no partitions or branches extending therefrom. Due to the fact that the connections (109–112) are pressed in place they can only be destructively removed from the fixed head (103) or moveable follower (104). Each heat transfer plate (102) has one or more ports (not shown) for connecting the plate (102) in fluid communication to other devices including other heat transfer plates (102).
The plate pack (101) is divided into two plate sections (101a and 101b) by a connecting grid (114). Each section (101a and 101b) comprises any number of heat transfer plates (102) and any two sections (101a and 101b) do not necessarily have the same number of heat transfer plates (102).
Bosses (115) positioned in the connecting grid (114) provide fluid connections to one or both plate sections (101a and 101b). Fluid can therefore be transferred from an inlet (109–112) through a plate section (101a and 101b) to the connecting grid (114) or vice-versa.
The sections (101a and 101b) may be simply joined together so that fluid flows from the end of one section to the beginning of the other, the connecting grid (114) allowing fluid to be extracted i.e. for testing. Alternatively, the connecting grid (114) divides the plate pack (101) into the different sections (111a and 10b) for different duties.
Typically four bosses (115) are used in each connecting grid (114). Each boss (115) may be provided with none, one or two fitting(s) (116) for the user's application. For example to connect to pipework, install a measuring instrument, provide a sample point, drain or a vent.
Referring now to
Each plate (205, 206) of the connecting grid may or may not have a substantially circular aperture or hole (211) manufactured therein depending on the user's requirements. In
A cross-section of a tee-shaped boss (200) according to a first embodiment of this invention is also shown in
The regions of the tubular shaped body at the openings (203,204) of the boss (200) increase in diameter to produce flanges (201 and 202) at the openings (203 and 204). The flanges (201, 202) provide outwardly directed annular faces for abutting plates (205,206) of the connecting grid between which the boss (200) is held. A groove (213, 214) is provided in the plates (205, 206) of the connecting grid for accepting an annular seal (207, 207′). The seal (207, 207′) provides a fluid tight seal between the boss (200) and plates (205, 206). The groove locates and provides additional support for the seal.
The boss (200) is manufactured from thin gauge tube, tee with a branch, bend or similar component. The tube can be made of stainless steel, titanium or other suitable material and typically has a diameter to wall thickness within the range 20 to 70. Preferably, the tube is of a similar diameter to the port diameter of the heat transfer plates. However, a tube having smaller or larger diameters may be accommodated.
The flanges (201, 202) are produced in a tool away from the connecting grid either simultaneously or individually. The bosses are then subsequently assembled into the connecting grid. Such remote manufacture has at least three advantages:—
Such a method of manufacture of the boss and installation can be accomplished using manufacturing processes and standard and custom components already available. Furthermore, bosses manufactured according to this method can be removed from the connecting grid without being destroyed and therefore are reusable.
As will be appreciated one or both openings of the boss can either be closed off to stop fluid flow or left open to allow fluid flow to the heat transfer plates.
Shown in
Shown in
Alternatively where the unpierced port of the heat transfer plate (515) needs supporting but the plate (506) of the connecting grid is manufactured with an aperture, an arrangement as shown in
Also shown in
Alternatively, where an aperture (511) of a larger diameter than the opening (504) is provided in the plate (505) of the connecting grid, as shown in
Shown in
In another detachable arrangement shown in
An advantage of using separate discs and structural rings, as described with reference to
All the boss arrangements of the present invention facilitate assembly of the connecting grid and bosses and allows the use of bosses, ports in the heat transfer plates and apertures in plates in the connecting grid of non-co-operating dimensions e.g. different diameters, thicknesses etc. This increases flexibility of the apparatus.
In particular, a set of interchangeable inserts can be provided for a heat exchanger. The inserts comprise structural rings and blanking discs. The apertures of the structural rings may be of different sizes (diameters) to enable the connecting grid to be adapted for connection to any selected one of a number of bosses having openings of different diameters. Furthermore, the apertures of the structural rings may be at different positions to enable the connecting grid to accommodate arrangements where the opening of the boss is offset to the aperture in the connecting grid. Such eccentric bosses are described later herein with reference to
Shown in
Shown in
Shown in
The bend (1220) is kinked so as to have an inside bend (1221) having a radius of curvature that changes along the tubes length. It is desirable to minimise the space taken up by the connecting grid so as to allow the most number of heat transfer plates to fit within any single size of heat exchanger frame.
A fifth embodiment of the invention is shown in
Other arrangements for accommodating two bosses with custom pressings in a connecting grid are shown in
Shown in
In some cases, the port in the heat transfer plate is of a diameter not designed for available standard tube, tee or bend diameters. However, it is still possible to utilise a standard tube, tee or bend of a diameter slightly smaller or larger than the port diameter with the use of an eccentrically machined plate, disc or structural ring. Such eccentric bosses are shown in
The structural ring (1718) is manufactured to have a substantially circular outer circumference centred around axis (1746) but a substantially circular inner circumference centred around axis (1745). Therefore, the inner circumference of the structural ring (1718) aligns with the opening (1704) of the boss (1700) and the outer circumference aligns with the aperture (1711) of the plate (1706) of the connector grid.
The blanking disc (1717) is manufactured to be of substantially circular shape of the same diameter as the aperture (1711) in the plate (1706). Both the annular grooves (1719, 1723) in the blanking disc (1717) and structural ring (1718) are machined to have a centre in line with the axis (1745).
Eccentric bosses located at the bottom of the heat exchanger should be arranged such that an inside surface (1704a) of the opening (1704) of the boss (1700) that is directly below the axis (1745) of the opening (1704) and parallel with the axis (1745) is aligned with an inside surface (1711a) of the inside circumference of the port/structural ring (1718) directly below the axis (1746) of the port/structural ring (1718) i.e. the lowest inside surface of the opening (1704) is aligned with the lowest inside surface of the structural ring/port. This is for drainage purposes.
For eccentric bosses located at the top of the heat exchanger the inside surfaces of the opening (1704) and structural ring (1718) should be aligned directly above their respective radial axis (1745, 1746). This is for venting purposes.
To ensure that an eccentric disc or ring is correctly oriented during assembly of the boss/connecting grid, a small lobe or other keying mechanism (1724,
It will be understood that the invention is not limited to the above described embodiments but includes modifications and alterations that would be envisaged by a person skilled in the art and are within the scope of the appended claims. For example, a fourth opening could be provided, the opening having a fitting for connection to the user's pipework.
Number | Name | Date | Kind |
---|---|---|---|
4094358 | Neveux | Jun 1978 | A |
4614231 | Proctor et al. | Sep 1986 | A |
5325915 | Fouts et al. | Jul 1994 | A |
5355947 | Rasso et al. | Oct 1994 | A |
5358034 | Nishishita et al. | Oct 1994 | A |
5390732 | Bathla | Feb 1995 | A |
5413169 | Frazier et al. | May 1995 | A |
5561981 | Quisenberry et al. | Oct 1996 | A |
5590707 | Mauterer | Jan 1997 | A |
5988270 | Chevallier | Nov 1999 | A |
Number | Date | Country |
---|---|---|
02225954 | Sep 1990 | JP |
09061084 | Mar 1997 | JP |
Number | Date | Country | |
---|---|---|---|
20040211550 A1 | Oct 2004 | US |