In accordance with one example, a gallium-based device comprises a substrate layer; a first group-III nitride layer supported by the substrate layer; a second group-III nitride layer supported by the first group-III nitride layer; a tunnel barrier layer supported by the second group-III nitride layer; a passivation layer supported by the tunnel barrier layer; and source, gate, and drain contact structures supported by the first group-III nitride layer.
In accordance with another example, a method of fabricating a gallium-based device comprises obtaining a substrate; growing a first group-III nitride layer that is supported by the substrate; growing a second group-III nitride layer that is supported by the first group-III nitride layer; growing a tunnel barrier layer that is supported by the second group-III nitride layer; growing a passivation layer that is supported by the tunnel barrier layer; and depositing source, gate, and drain contact structures that are supported by the second group-III nitride layer.
In accordance with yet another example, a gallium-based transistor comprises a substrate including silicon; a seed layer positioned on the silicon substrate; a gallium nitride layer positioned on the seed layer; an aluminum gallium nitride layer positioned on the gallium nitride layer, wherein a two-dimensional electron gas (2DEG) is at an interface of the aluminum gallium nitride layer and the gallium nitride layer; an aluminum nitride layer positioned on the aluminum gallium nitride layer; a passivation layer positioned on the aluminum nitride layer; and source, drain, and gate contact structures supported by the aluminum gallium nitride layer.
For a detailed description of various examples, reference will now be made to the accompanying drawings in which:
Gallium nitride (GaN)-based devices are designed to include heterostructures that induce a two dimensional electron gas (2DEG) in such devices. These heterostructures typically include at least two group-III nitride-based layers with different bandgaps. In this disclosure, group-III is referred to the third group of elements from the widely known periodic table. In some cases, the heterostructure may include a first group-III nitride layer that, along with nitride, includes two or more group-III elements. For example, the first group-III nitride layer may include aluminum and gallium as the group-III elements and has a chemical composition of Al(X)Ga(1-X)N, where X is the concentration of aluminum. The heterostructure includes a second group-III nitride layer, which is grown on the first group-III nitride layer. An example of the second group-III nitride layer includes at least GaN. In this heterostructure, the first group-III nitride layer has a broader bandgap relative to the second group-III nitride layer. Due to the bandgap mismatch and large conduction-band offset, the heterostructure produces spontaneous and/or piezoelectric polarization and induces the highly-mobile 2DEG at their interface.
For the sake of illustration, some of the description herein focuses on GaN-based devices, such as GaN-based transistors. However, the disclosure is not limited to transistors and can be applied to other GaN-based devices that include heterostructures. Again, for the sake of illustration, some of the description herein focuses on heterostructures including the first and second group-III nitride layers. However, this disclosure is not limited to such heterostructures and can be applied to other heterostructures that can induce a 2DEG at their interface.
GaN-based transistors can be classified as enhancement mode high electron mobility transistors (e-HEMTs) or depletion mode high electron mobility transistors (d-HEMTs). A gate contact structure is generally positioned between the source and drain contact structures of GaN-based transistors. The architecture of these gate contact structures assists in forming the enhancement and depletion mode devices. Some e-HEMT architecture includes p-doped GaN gate contact structure (or p-GaN gate contact structure), which depletes electrons from the 2DEG under the p-GaN gate contact structure. This incomplete 2DEG makes e-HEMTs normally-OFF devices. e-HEMTs can be turned ON by applying a positive threshold voltage to the gate contact structure that attracts electrons from the GaN layer and repletes the 2DEG under the gate contact structure turning the e-HEMT ON. On the other hand, d-HEMTs are designed to be normally-ON devices, meaning that the 2DEG is always present between the source and drain contact structures. D-HEMTs are turned OFF by applying a negative threshold voltage to the gate contact structure that depletes electrons from the 2DEG under the gate contact structure.
Compared to silicon-based transistors, GaN-based transistors deliver superior switching characteristics. However, GaN-based transistors suffer from current collapse, which is an undesirable phenomenon that occurs under switching conditions, e.g., when the GaN-based transistor is turned on and off at a high voltage. Current collapse is believed to be caused by electron trapping and de-trapping, which appears as a transient and recoverable reduction in the drain current after the application of a high voltage. For the sake of illustration, assume an e-HEMT including Al(X)Ga(1-X)N layer (or “AlGaN layer”), where X is the concentration of aluminum and GaN layer. Further assume that the e-HEMT is in off-state and has the following voltage states: a drain voltage of 600V, a gate voltage below the threshold, and a grounded source voltage. Under this off-state condition, injection of high-energy electrons takes place from the 2DEG towards the surface of the AlGaN layer, or at the interface of the AlGaN layer and a passivation layer that is typically deposited on the AlGaN layer. Due to electron injection, near surface traps and surface states (that are formed due to high voltage switching) are filled, reducing 2DEG density and expanding the depletion width which results in an increased on-resistance (Ron). This causes current collapse because during the on-state condition, e.g., at a drain voltage of 600V, gate voltage above the threshold, and a grounded source voltage, the electrons in these states are emitted, leading to recovery transients. In other words, during the on-state, the Ron reduces over time (e.g., a few microseconds), thereby increasing the drain current over time. Thus, systems and methods are needed to mitigate the issue of current collapse, which occurs due to trapping/de-trapping of electrons at the surface of the AlGaN layer, or at the interface of the AlGaN layer and the passivation layer.
Accordingly, at least one of the systems disclosed herein is directed towards HEMTs (both e-mode and d-mode) that implement a modified design assembly. The modified design assembly is configured to substantially prevent the tunneling of the electrons from the 2DEG to the surface traps and states, thereby substantially preventing current collapse.
Referring now to
The transistor 100 further includes multiple group-III nitride layers, such as a first group-III nitride layer 106 and a second group-III nitride layer 110. The first group-III nitride layer 106 differs from the second group-III nitride layer 110 in that their chemical composition is different. The second group-III nitride layer 110 includes, along with nitride, two or more group-III elements, e.g., aluminum (Al), indium (In), and gallium (Ga). The second group-III nitride layer 110 can be, at least partially, derived from a general form of Al(X)In(Y)Ga(1-X-Y)N, where X and Y are the concentrations of Al and In, respectively. On the other hand, the first group-III nitride layer 106, along with nitride, includes one group-III element, e.g., gallium. At least a portion of the first group-III nitride layer 106 has a chemical composition of Ga(1)N.
For simplicity's sake, the second group-III nitride layer 110 is hereinafter referred to as AlGaN layer 110 and the first group-III nitride layer 106 is hereinafter referred to as GaN layer 106.
The GaN layer 106 is supported by the substrate 102 and the AlGaN layer 110 is supported by the GaN layer 106. The term “support” or “supported by” used in this disclosure is intended to mean either an indirect or direct support. Thus, if GaN layer 106 is supported by the substrate 102, that support may be through a direct support with the substrate 102 or through an indirect support via other layers. In some examples, an aluminum nitride (AlN) (not expressly shown in
In some examples, the GaN layer 106 may have a graded chemical composition, meaning that a portion of the GaN layer 106 may have a concentration of elements that is different from the concentration of elements of another portion of the GaN layer 106. For example, a first portion (not shown) of the GaN layer 106 may have the chemical composition of Al(0.5)Ga(0.5)N and a second portion (not shown) may have a chemical composition of Al(0.3)Ga(0.7)N. The thickness of the first and second compositions can be in the range of 0.2 um to 2 um. The GaN layer 106 also includes a third portion (not shown) that has the chemical composition of Ga(1)N. This third portion may be doped with carbon, or some other suitable dopant, or may have some unintentional doping. The thickness of the third portion, in some examples, can be in the range of 2-3 um. In some examples, the GaN layer 106 excluded the first and second portion, and, in such examples, the third portion largely forms the GaN layer 106. On the other hand, in some examples, the AlGaN layer 110 may have a non-graded chemical composition, such that a composition of, for instance, Al(0.3)Ga(0.7)N uniformly forms the AlGaN layer 110. In other examples, AlGaN layer 110 may have a graded chemical composition of Aluminum, Gallium, and Indium. For example, different compositions, such as Al(0.2)Ga(0.8)N; Al(0.1)Ga(0.9)N may form the AlGaN layer 110.
AlGaN layer 110 has a top side 103.
The transistor 100 further includes a tunnel barrier layer 112 that is supported by the AlGaN layer 110 and is configured to substantially prevent the electrons from the 2DEG 105 to transport to the surface traps and states by introducing a wide-bandgap that acts as a tunneling-barrier for the electrons. The surface states and traps may exist at the interface of passivation layer 114 and the tunnel barrier layer 112. Stated another way, the presence of the tunnel barrier layer 112 prevents electron injection from the 2DEG 105 to the surface states and this further prevents the current collapse phenomenon.
The tunnel barrier layer 112 is grown between the passivation layer 114 and the AlGaN layer. The passivation layer 114 is supported by the tunnel barrier layer 112. In order to prevent the electrons to transport to the surface states/traps, the tunnel barrier layer 112 has a bandgap higher than the bandgap of the AlGaN layer 110. The thickness of the tunnel barrier layer 112 is critical because if the thickness of the tunnel barrier layer 112 is above a threshold thickness, it will result in the formation of a parasitic 2DEG channel at the interface of the AlGaN layer 110 and the tunnel barrier layer 112. In some examples, the threshold thickness of the tunnel barrier layer 112 is 10 nm.
In some examples, the tunnel barrier layer 112 can assume a chemical composition of Al(X1)In(Y1)Ga(Z1)N, where X1, Y1, and Z1 are respective concentrations of aluminum, indium, and gallium. For example, a composition of Al(0.79)Ga(0.21)N forms the tunnel barrier layer 112. In some examples, the tunnel barrier layer 112 includes aluminum nitride (AlN), meaning the concentration of gallium and indium is zero, which makes the tunnel barrier layer 112 aluminum-rich. The tunnel barrier 112 including AlN is more thermally stable and reduces the density of surface states, which is advantageous.
In other examples, the tunnel barrier layer 112 may assume a graded chemical composition of Al(X1)In(Y1)Ga(Z1)N. In another example, the tunnel barrier layer 112 may be oxidized to form AlO(X1)N(Y1) (where AlO is aluminum oxide) to further increase the energy height of the tunnel barrier. Briefly referring to
Referring back to
As noted above, the example transistor 100 depicted in
Referring now to
In some examples, the method 300 is performed in a chemical vapor deposition (CVD) growth chamber, e.g., metal organic chemical vapor deposition (MOCVD) growth chamber. The CVD growth chamber (not expressly shown) includes a source gas supply system (not expressly shown) for supplying a source gas, a susceptor (not expressly shown) for supporting a substrate 402 (
The method 300 beings with a step 310 that includes obtaining the substrate 402 and loading it into the growth chamber (
Following growing the seed layer 404, the method 300 proceeds to step 330 that includes growing a GaN layer 406 (
Following growing the GaN layer 406, the method 300 proceeds to a step 340 that includes growing an AlGaN layer 340 (
Following growing the AlN layer, the method 300 moves to a step 360 that includes growing a passivation layer 360 (
In the foregoing discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” “X” Also, the term “support” or “supported by” used in this disclosure is intended to mean either an indirect or direct support. Thus, if one layer is supported by another layer, that support may be through a direct support with the supporting layer or through an indirect support via other layers. An element or feature that is “configured to” perform a task or function may be configured (e.g., programmed or structurally designed) at a time of manufacturing by a manufacturer to perform the function and/or may be configurable (or re-configurable) by a user after manufacturing to perform the function and/or other additional or alternative functions. The configuring may be through firmware and/or software programming of the device, through a construction and/or layout of hardware components and interconnections of the device, or a combination thereof. Additionally, uses of the phrases “ground” or similar in the foregoing discussion are intended to include a chassis ground, an Earth ground, a floating ground, a virtual ground, a digital ground, a common ground, and/or any other form of ground connection applicable to, or suitable for, the teachings of the present disclosure. Unless otherwise stated, “about,” “approximately,” or “substantially” preceding a value means+1-10 percent of the stated value.
The above discussion is meant to be illustrative of the principles and various embodiments of the present disclosure. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications.