The present invention relates to a grinding wheel for grinding a workpiece by use of a plurality of pipe grindstones, and a grinding method for grinding a workpiece held on a chuck table by use of the grinding wheel.
In a manufacturing process of semiconductor devices such as integrated circuits (ICs) and large-scale integration (LSI) circuits to be used in various types of electronic equipment, wafers are ground at back surfaces thereof by a grinding apparatus to be thinned to a predetermined thickness for the purpose of reduction in size and weight of the semiconductor devices. The grinding apparatus used in this case has, mounted at a tip end of a spindle, a grinding wheel for grinding a wafer by bringing lower surfaces of a plurality of pipe grindstones arranged in a circular fashion on an annular base into contact with the wafer (refer to Japanese Patent Laid-open Nos. H02-160475 and 2000-269174, for example). Such a grinding apparatus supplies grinding water into each of the pipe grindstones during the grinding of the wafer, thereby cooling contact portions (grinding portions) between the pipe grindstones and the wafer with the grinding water and washing grinding swarf generated by the grinding of the wafer away with the grinding water.
However, since the grinding water supplied into each pipe grindstone receives centrifugal force caused by rotation of the grinding wheel, it flows down in the pipe grindstone in a state of being unevenly distributed to an outer side in a radial direction of the grinding wheel. Hence, grinding swarf can enter the pipe grindstone from a lower end thereof and adhere to an inner circumferential surface of the pipe grindstone. There arises a problem that the adhering grinding swarf enters a space between the lower end of each pipe grindstone and an upper surface of a workpiece and reduces grinding force of each pipe grindstone, which leads to a significant damage to the upper surface of the workpiece.
Accordingly, it is an object of the present invention to provide a grinding wheel and a grinding method that can prevent adhering of grinding swarf to the inner circumferential surfaces of the pipe grindstones and hence prevent a workpiece from being significantly damaged due to reduction in grinding force caused by the grinding swarf.
In accordance with an aspect of the present invention, there is provided a grinding wheel including an annular base having a mount surface mounted to a spindle mount of a grinding apparatus, a plurality of pipe grindstones annularly arranged on an opposite surface of the annular base opposite to the mount surface, and a grinding water supply unit that supplies grinding water to the pipe grindstones. The grinding water supply unit includes a ring-shaped grinding water retaining part formed between the mount surface and the opposite surface of the annular base, a plurality of water supply holes opening in the mount surface, and a plurality of water feeding holes formed to allow communication between the grinding water retaining part and an inside of each of the pipe grindstones.
In accordance with another aspect of the present invention, there is provided a grinding method for grinding a workpiece by use of a plurality of pipe grindstones of the grinding wheel while supplying grinding water into each of the pipe grindstones, in which the grinding water is temporarily retained in the grinding water retaining part by centrifugal force generated by rotation of the grinding wheel, and the workpiece is ground by lower ends of the pipe grindstones while the retained grinding water is supplied into each of the pipe grindstones from upper ends of the pipe grindstones.
According to the present invention, the grinding water jetted from the water supply holes of the annular base is temporarily retained in the grinding water retaining part by the centrifugal force generated by the rotation of the grinding wheel, and then supplied into each of the pipe grindstones. Thus, the grinding water is supplied evenly to the respective pipe grindstones, and the adhesion of grinding swarf contained in the grinding water to inner side surfaces of the pipe grindstones is suppressed. Consequently, the grinding swarf is prevented from adhering to the inner circumferential surfaces of the pipe grindstones, and it is thus possible to prevent the grinding swarf from causing significant damage to the workpiece due to reduction in grinding force.
The above and other objects, features and advantages of the present invention and the manner of realizing them will become more apparent, and the invention itself will best be understood from a study of the following description and appended claims with reference to the attached drawings showing a preferred embodiment of the invention.
6, depicting a grinding wheel according to a first modification of the present embodiment;
An embodiment of the present invention is hereinafter described with reference to accompanying drawings. Described first is a configuration of a grinding apparatus including a grinding wheel according to the present embodiment with reference to
A grinding apparatus 1 illustrated in
Here, the wafer W is a thin, disk-shaped member made of single-crystal silicon as a base material, and as illustrated in
Described next are configurations of the chuck table 10, the grinding unit 20, the thickness measuring instrument 30, the elevating mechanism 40, the horizontal movement mechanism 50, and the grinding water supply unit 60, which are the principal components of the grinding apparatus 1.
The chuck table 10 is a disk-shaped member and has a disk-shaped porous member 10A incorporated at an upper central part thereof as illustrated in
The chuck table 10 is driven by an unillustrated rotational mechanism to rotate about its central axis at a predetermined speed. That is, in the chuck table 10, the rotational axis 11 is driven by the unillustrated rotational mechanism to rotate at a predetermined speed.
The grinding apparatus 1 further includes a base 100 in the form of a rectangular box elongated in the Y-axis directions (front-rear directions) as illustrated in
As illustrated in
Here, as illustrated in
Described next are details of a configuration of the grinding wheel 25 according to the present embodiment with reference to
Meanwhile, as illustrated in
The annular base 25A further has a plurality of water supply holes 8 extending vertically therethrough continuously from the respective supply paths 7 formed in the spindle mount 24 as illustrated in
As illustrated in
The thickness measuring instrument 30 is a measuring instrument for measuring the thickness of the wafer W including the resin R being ground, the wafer W being held on the chuck table 10, and includes a first probe 31 that makes contact with an upper surface of the resin R and a second probe 32 that makes contact with an upper surface of the chuck table 10. In the thickness measuring instrument 30, the first probe 31 measures the height of the upper surface of the resin R being ground, and the thickness of the wafer W including the resin R and the tape T is obtained from a difference between the height of the upper surface of the resin R measured by the first probe 31 and the height of the upper surface of the chuck table 10 measured by the second probe 32.
The elevating mechanism 40 is a mechanism that raises and lowers the grinding unit 20 along directions (Z-axis directions) perpendicular to the holding surface 10a of the chuck table 10, and is disposed on a −Y-axis direction end surface (front surface) of a rectangular box shaped column 110 disposed to stand perpendicularly at a +Y-axis direction end portion (rear end portion) on an upper surface of the base 100 as illustrated in
Between the pair of left and right guide rails 42, a rotatable ball screw 43 is disposed to stand along the Z-axis directions (up-down directions), and an upper end of the ball screw 43 is coupled to a servo motor 44 that is a driving source and can rotate normally and reversely. The servo motor 44 is attached to the column 110 in the state of being vertically oriented, through a rectangular plated shaped bracket 45 attached to an upper surface of the column 110. The ball screw 43 has its lower end rotatably supported by the column 110, and is screwed into an unillustrated nut member disposed to protrude horizontally rearward (in the +Y-axis direction) from a rear surface of the elevating plate 41.
With the configuration described above, when the servo motor 44 is activated to cause the ball screw 43 to rotate normally or reversely, the elevating plate 41 to which the unillustrated nut member in screw engagement with the ball screw 43 is attached moves up or down along the pair of guide rails 42 together with the grinding unit 20, and accordingly, the grinding unit 20 is raised or lowered to set a grinding amount (grinding allowance) of the resin R by the pipe grindstones 25B.
The horizontal movement mechanism 50 is a mechanism that moves the chuck table 10 in directions (in the Y-axis directions) parallel to the holding surface 10a, and is disposed on a rectangular block shaped internal base 120 housed in the base 100 as illustrated in
Between the pair of left and right guide rails 52 on the internal base 120, a rotatable ball screw 53 is disposed to extend along the Y-axis directions (front-rear directions), and one end (in
With the configuration described above, when the servo motor 54 is activated to cause the ball screw 53 to rotate normally or reversely, the unillustrated nut member in screw engagement with the ball screw 53 slidably moves along the ball screw 53 in the Y-axis directions (front-rear directions) together with the slider 51, and accordingly, the chuck table 10 moves in the Y-axis directions together with the slider 51. Thus, the wafer W held under suction on the holding surface 10a of the chuck table 10 moves in the Y-axis directions as well.
The grinding water supply unit 60 supplies grinding water to the plurality of pipe grindstones 25B of the grinding wheel 25, more specifically, to contact portions (grinding portions) between the pipe grindstones 25B and the resin R being ground. As illustrated in
Desecribed next is an action of the grinding apparatus 1 configured as described above, that is, a grinding method for grinding the resin R coating the upper surface of the wafer W.
In the grinding of the resin R by the grinding apparatus 1 illustrated in
With the wafer W thus held under suction on the chuck table 10, the horizontal movement mechanism 50 illustrated in
Thereafter, the unillustrated rotational mechanism is driven to rotate the chuck table 10 and thereby rotate the wafer W held on the holding surface 10a of the chuck table 10 together with the resin R at a predetermined speed, while at the same time the spindle motor 22 of the grinding unit 20 is driven to rotate the grinding wheel 25 at a predetermined speed.
With the wafer W and the grinding wheel 25 each being rotated as described above, the elevating mechanism 40 is driven to lower the grinding wheel 25 in the −Z-axis direction. Then, the lower surfaces (grinding surfaces) of the pipe grindstones 25B of the grinding wheel 25 make contact with the resin R coating the upper surface of the wafer W. By the pipe grindstones 25B being lowered at a constant feed speed, the entire upper surface of the resin R coating the upper surface of the wafer W is ground. It is to be noted that the thickness of the wafer W including the resin R and the tape T during the grinding is measured by the thickness measuring instrument 30.
Further, while the entire upper surface of the resin R coating the upper surface of the wafer W is being ground by the lower surfaces (grinding surfaces) of the pipe grindstones 25B of the grinding wheel 25 being rotated as described above, the grinding water is supplied to the contact portions (grinding portions) between the resin R and the pipe grindstones 25B by the grinding water supply unit 60. More specifically, when the opening and closing valve V2 provided in the piping 62 of the grinding water supply unit 60 is opened, the grinding water is supplied from the grinding water supply source 61 through the piping 62 to the grinding unit 20. The grinding water supplied to the grinding unit 20 is supplied to the grinding wheel 25 through the unillustrated supply path formed in the axial center of the spindle motor 22 and the supply path 4 formed in the axial center of the spindle 23. The grinding water supplied to the grinding wheel 25 then flows from the supply path 5 through the plurality of supply paths 6 and 7 formed in the spindle mount 24, and is jetted from the plurality of water supply holes 8 formed in the annular base 25A toward the space S defined in the annular base 25A, as indicated by arrows in
Since the grinding wheel 25 is being rotated at a predetermined speed, a radially outward centrifugal force acts on the grinding water jetted from the plurality of water supply holes 8 toward the space S in the annular base 25A. This centrifugal force causes the grinding water to impinge on the vertical surface 25b of the ring-shaped grinding water retaining part S1 at the outer circumferential portion in the space S in the annular base 25A, whereby the flow of the grinding water is temporarily stopped. The grinding water is thus temporarily retained in the grinding water retaining part S1. The grinding water temporarily retained in the grinding water retaining part S1 in the annular base 25A is thereafter supplied into each of the pipe grindstones 25B through the plurality of water feeding holes 9. That is, since the flow of the grinding water flowing radially outward of the grinding wheel 25 is blocked by the vertical surface 25b, the grinding water having flowed into the pipe grindstones 25B flows down in the pipe grindstones 25B in the state in which a slightly larger amount thereof is located at a rear portion in each pipe grindstone 25B in the direction of rotation of the grinding wheel 25 due to the rotation of the grinding wheel 25. Hence, grinding swarf is prevented from adhering to those portions on inner side surfaces of the pipe grindstones 25B which correspond to the rear portion in each pipe grindstone 25B in the direction of rotation of the grinding wheel 25.
In addition, when the amount of grinding water temporarily retained in the grinding water retaining part S1 of the annular base 25A exceeds a predetermined amount, part of the grinding water overflows to the atmosphere from the ring-shaped annular opening S11 formed as the inner circumferential surface of the grinding water retaining part S1. The grinding water thus overflowing is acted on by the centrifugal force generated by the rotation of the grinding wheel 25, scatters radially outward as indicated by arrows in
The grinding water having been supplied into each of the pipe grindstones 25B and to the outer circumferential surface of each of the pipe grindstones 25B as described above is then supplied to the contact portions (grinding portions) between the pipe grindstones 25B and the resin R as the workpiece, so that the contact portions are cooled by the grinding water, and grinding swarf generated by the grinding is washed away and removed from the surface of the resin R by the grinding water.
Accordingly, with the grinding wheel 25 according to the present embodiment, unlike the related art in which grinding water is directly supplied to the pipe grindstones, the grinding water is temporarily retained in the grinding water retaining part S1 in the annular base 25A by the centrifugal force generated by the rotation of the grinding wheel 25, and then supplied from the grinding water retaining part S1 into each of the pipe grindstones 25B. Besides, the grinding water overflowing from the grinding water retaining part S1 is supplied to the outer circumferential surface of each of the pipe grindstones 25B. In this manner, the grinding water is supplied to the inside and outside of each of the pipe grindstones 25B, so that the adhesion of grinding swarf to the inner side surfaces and outer side surfaces of the pipe grindstones 25B is suppressed. Consequently, the grinding swarf is prevented from adhering to the inner circumferential surfaces of the pipe grindstones 25B, and it is thus possible to prevent the grinding swarf from causing significant damage to the resin R as the workpiece.
Described hereinafter are modifications of the grinding wheel 25 according to the present embodiment with reference to
In a grinding wheel 25X according to a first modification illustrated in
In the grinding wheel 25X according to the present modification as well, the grinding water jetted from the water supply holes 8 toward the space S in the annular base 25A is temporarily retained in the grinding water retaining part S1 by the centrifugal force generated by the rotation of the grinding wheel 25X, and then supplied from the grinding water retaining part S1 into each of the pipe grindstones 25B. Besides, the grinding water overflowing from the grinding water retaining part S1 is supplied to the outer circumferential surface of each of the pipe grindstones 25B. In this manner, the grinding water is supplied to the inside and outside of each of the pipe grindstones 25B, so that the adhesion of grinding swarf to the inner side surfaces and outer side surfaces of the pipe grindstones 25B is suppressed. Consequently, the grinding swarf is prevented from adhering to the inner circumferential surfaces of the pipe grindstones 25B, and it is thus possible to prevent the grinding swarf from causing significant damage to the upper surface of the resin R as the workpiece.
Moreover, in the grinding wheel 25X according to the present modification, each of the pipe grindstones 25B is mounted obliquely with its central line CL inclined radially outward (rightward in
Meanwhile, when each of the pipe grindstones 25B is mounted obliquely with its central line CL inclined radially outward by the angle α with respect to the vertical line N as illustrated, a component force F1=F·sinα of centrifugal force F acting horizontally outward on the grinding water flowing obliquely downward along the inner circumferential surface of each of the pipe grindstones 25B is applied in a direction along the inner circumferential surface of the pipe grindstone 25B. However, since the vertical surface 25b causes the grinding water to flow down in the vertical direction, the grinding water is supplied also to an inner portion in the radial direction of the grinding wheel 25 on the inner side surface of each of the pipe grindstones 25B and to a rear portion in the direction of rotation of the grinding wheel 25 on the inner side surface of each of the pipe grindstones 25B. Accordingly, the grinding water is efficiently supplied to the contact portions (grinding portions) between the pipe grindstones 25B and the resin R, and it is possible to prevent the adhesion of grinding swarf to the inner side surfaces of the pipe grindstones 25B.
In a grinding wheel 25Y according to a second modification illustrated in
Accordingly, in the grinding wheel 25Y according to the present modification, the grinding water supplied through the water supply holes 8 of the annular base 25A is temporarily retained in the grinding water retaining part S1 by the centrifugal force generated by the rotation of the grinding wheel 25Y, and then supplied into each of the pipe grindstones 25B. Thus, the grinding water is supplied evenly to the respective pipe grindstones 25B, and the adhesion of grinding swarf contained in the grinding water to the inner side surfaces of the pipe grindstones 25B is suppressed. Consequently, the grinding swarf is prevented from adhering to the inner circumferential surfaces of the pipe grindstones 25B, and it is thus possible to prevent the grinding swarf from causing significant damage to the resin R as the workpiece.
A grinding wheel 25Z according to a third modification illustrated in
According to the grinding wheel 25Z according to the present modification, in addition to the effect obtained by the grinding wheel 25Y illustrated in
It is to be noted that, while the above embodiment has been described taking as an example the case where the resin coating the upper surface of the wafer is ground as the workpiece, the present invention is applicable also when a wafer or any other kind of workpiece is ground.
Furthermore, while adopted in the embodiment described above is infeed grinding in which the grinding wheel is disposed at such a position that the pipe grindstones thereof are to pass the center of the wafer and is lowered to grind the workpiece, the grinding method is not limited to this. Creep feed grinding in which the workpiece and the grinding wheel are moved horizontally relative to each other to grind the upper surface of the workpiece in such a manner as to slice off chips from the workpiece may alternatively be adopted.
The present invention is not limited to the details of the above described preferred embodiment. The scope of the invention is defined by the appended claims and all changes and modifications as fall within the equivalence of the scope of the claims are therefore to be embraced by the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-216457 | Dec 2023 | JP | national |