The present invention relates to a heat-exchange spacer fin intended to be sandwiched between two plates that define a condensation passage of a brazed-plate heat exchanger, of the type comprising a corrugated product, especially with a corrugation of rectangular cross section, having corrugation legs which, in the fitted state, define flow channels for a gas to be at least partly condensed, comprising at least one drainage channel for liquid condensed on the corrugation element legs, extending along a lateral edge of the corrugation element leg, and deflection members placed on the corrugation element leg and designed to deflect condensed liquid toward this drainage channel.
The invention applies in particular to the main condenser-reboilers of double air distillation columns, which vaporize liquid oxygen by the condensation of gaseous nitrogen, to the condenser-reboilers of triple air distillation columns and to the condenser-reboilers of argon columns.
These condenser-reboilers operate for example in thermosiphon mode.
Condenser-reboilers operating in thermosiphon mode comprise an exchanger body, which is more or less completely immersed in a bath of liquid oxygen. The exchanger body consists of a stack of vertical rectangular plates, of corrugated spacers comprising heat-exchange fins, and of closure bars, which define a plurality of first passages and a plurality of second passages. The first passages are condensation passages for a heating fluid. The second passages are vaporization passages for a refrigerating fluid, which are open at the top and at the bottom and are provided with corrugated spacer fins along the vertical main direction. The exchanger body furthermore includes heating-fluid inlet and outlet boxes which sit on top of the rows of inlet and outlet windows emerging into the first passages. Liquid oxygen penetrates the second passages via the bottom, is heated in these passages up to its bubble point and then is partially vaporized.
Gaseous nitrogen penetrates the first passages via the top, gives up heat to the oxygen circulating in the second passages and is condensed. Consequently, a film of liquid nitrogen is established on the surface of the fin and flows downward. The flow is referred to as a “falling film”.
The resistance to heat transfer, in falling-film condensation, is substantially proportional to the thickness of the liquid film. Given that the resistance varies with the ⅓ power of the flow rate, it rapidly increases at the points of nitrogen condensation and thus reduces the capacity for heat exchange between the gaseous nitrogen and the fin.
The object of the invention is to propose a heat-exchange fin for a condensation passage that has an increased capacity for heat exchange.
For this purpose, the subject of the invention is a heat-exchange spacer fin of the aforementioned type, characterized in that at least one deflection member has a leading edge and/or a trailing edge that is inclined toward an associated drainage channel.
For a further understanding of the nature and objects for the present invention, reference should be made to the following detailed description, taken in conjunction with the accompanying drawings, in which like elements are given the same or analogous reference numbers and wherein:
The subject of the invention is a heat-exchange spacer fin of the aforementioned type, characterized in that at least one deflection member has a leading edge and/or a trailing edge that is inclined toward an associated drainage channel.
The spacer fin according to the invention may include one or more of the following features, taken individually or in any other technically possible combinations:
The subject of the invention is also a brazed-plate heat exchanger comprising plates that define, between them, heating passages and partial or complete condensation passages of flat general shape, and comprising, in each condensation passage, a heat-exchange spacer fin, and also lateral closure bars, characterized in that at least one heat-exchange spacer fin is a spacer fin as defined above.
The heat exchanger may constitute a condenser-reboiler of an air distillation unit.
The subject of the invention is also a process for the manufacture of a heat-exchange fin as defined above, characterized in that it comprises the following successive steps:
According to one particular method of implementation, the process is characterized in that:
Shown schematically in
The condenser-reboiler 7 consists of a parallelepipedal exchanger body 8, generally made of aluminum or aluminum alloy, and of four nitrogen inlet/outlet boxes of semicylindrical general shape, two of which are upper inlet boxes 9 and two of which are lower outlet boxes 10.
The body 8 consists of a stack of a large number of vertical rectangular plates 11, all identical. Interposed between these plates are, on the one hand, peripheral closure bars 12 and, on the other hand, corrugated spacers, namely heat-exchange corrugation elements 13 of vertical principal orientation.
The body 8 is assembled in a single operation by furnace brazing, and the four boxes 9 and 10 are welded to this body.
A large number of flat passages are thus defined between the plates 11, alternately nitrogen condensation first passages 15 and oxygen vaporization second passages 16.
The first passages 15 (
Each first passage contains four distribution regions, associated respectively with the four windows 17 and 18. Each of these regions contains a distribution corrugation element 19 of horizontal principal orientation. The rest of the first passage 15, which extends over the great majority of its surface, is occupied by a heat-exchange corrugation element 13 consisting of a first heat-exchange spacer fin 20. This spacer fin 20 is sandwiched between two plates 11.
Each of the two nitrogen inlet boxes 9 sits on top of a horizontal row of windows 17. Likewise, each of the two nitrogen outlet boxes 10 sits on top of a horizontal row of windows 18.
The second passages 16 are entirely open on their upper and lower sides and they are closed on their two vertical sides, over their entire height, by the closure bars 12. They contain only exchange corrugation elements 13 consisting of a second heat-exchange fin. These fins may be of corrugated sheet metal with a smooth surface.
In operation, gaseous nitrogen, coming from the column 3 via lines 22, is introduced into the first passages 15 via the two boxes 9, is distributed over the entire length of the first passages by the upper corrugation elements 19 and condenses on the surface of the first heat-exchange spacer fins 20. The liquid nitrogen thus obtained, which is collected in the two boxes 10 by the lower corrugation elements 19, is sent back as reflux into the column 3 via lines 23.
Gaseous nitrogen flows through the condenser-reboiler 7 in a general nitrogen flow direction V, which in this case is vertical.
Condensation of the nitrogen causes liquid oxygen to vaporize in the second passages 16.
This fin 20 comprises a corrugation 24 of rectangular cross section, having a corrugation pitch P0 and consisting of corrugation element bottoms 26 and corrugation element tops 28 joined by corrugation element legs 30. Each corrugation element leg 30 has two lateral sides 31 extending along the corrugation element bottoms 26 or tops 28. As may be seen in
The fin 20 comprises means for draining liquid nitrogen condensed on the surface of the legs 30 of the fin toward the corners of the fin.
These drainage means comprise, on the one hand, first drainage channels 36A and 36B and, on the other hand, members 38 for deflecting condensed liquid toward these drainage channels 36.
Each of the first drainage channels 36A is formed by the junction of a corrugation element leg 30 with a corrugation element top 28, while each of the first drainage channels 36B is formed by the junction of a corrugation element leg 30 with a corrugation element bottom 28.
For this purpose, each corrugation element leg 30 includes a region 39 of continuous material that extends within the corrugation element leg from the bottom 26 of the corrugation element or from the top 28 of the corrugation element to the start of the deflection member 38. This region 39, called a ribbon, has a width dc which is at least 0.2 mm and is preferably between 0.5 mm and 1 mm (see
The bottom 26 and the top 28 of the corrugation element each consist of a strip of continuous material, devoid of liquid deflection members 38. Consequently, this strip forms a ribbon similar to the ribbon 39.
The first drainage channels 36A, 36B extend along the general nitrogen flow direction V.
Second drainage channels 42A, 42B are formed at points where the corrugation element legs 30 join the plate 11. These second drainage channels 42A, 42B are substantially identical to the first drainage channels 36A, 36B. However, their width is increased by the thickness of the corrugation element bottom 26 or corrugation element top 28 and by the layer of braze 32.
The liquid deflection members 38 consist of a succession of identical slots 44A, 44B of quadrilateral shape, in this case in the form of a non-rectangular parallelogram, which are provided in the corrugation element legs 30. The slots 44A are inclined toward the drainage channels 36A, 42A, in the general liquid flow direction L, whereas the slots 44B are inclined toward the drainage channels 36B, 42B.
Each slot 44A, 44B thus has two long edges, namely the leading edge 46 and the trailing edge 48, and two short edges, namely the leading edge 50 and trailing edge 52. The leading edges meet the trailing edges at leading A and trailing F junction points. In the case in which the fin 20 is manufactured from a perforated sheet, the edges of the slots are slightly rounded at the positions of the points A and F.
The width e of the slot, measured in a direction perpendicular to the flow direction L, is less than 2 mm and preferably between 0.1 and 1 mm.
The long 46 and short 50 leading edges are inclined relative to the general liquid flow direction L, toward the drainage channels 36A, 36B, 42A, 42B, at angles α and β, whereas the long 48 and short 52 trailing edges are inclined relative to this direction L at angles γ and δ. In the case of a parallelogram, α=γ and β=δ (see
The angle of inclination α and β of the leading edges 46, 50 is chosen according to the flow velocity of the liquid and to the viscosity of the condensed liquid in such a way that the drops of liquid adhere to the leading edges 46, 50 before being drained away to the point F via the drainage channels 36A, 36B, 42A, 42B.
In general, the trailing edges 46, 52 are arranged in such a way that the trailing junction point F between the long leading edge 46 and the short trailing edge 52 is, on the one hand, the forwardmost point of the trailing edge 48, 52 and is, on the other hand, the point on the edge of the slot 44A, 44B that is closest to the associated drainage channels 36A, 36B, 42A, 42B. Thanks to this configuration, the liquid flowing along the leading edge 46, 50 is prevented from being deflected toward the middle of the corrugation element leg 30 from the trailing junction point F.
The leading junction point A is placed as close as possible to the corrugation element bottom 26 or corrugation element top 28 and preferably coincides with this bottom or with this top.
In other words, the leading edge 46, 50 is at each point inclined in the direction L toward the associated drainage channel 36A, 36B, 42A, 42B. Preferably, the leading edge 46, 50 has an upwardly concave or straight shape and the trailing edge 48, 52 is at each point downwardly convex or straight.
The height hf of each slot 44A, 44B measured in the liquid flow direction L is chosen so as to weaken the structure of the fin 20 as little as possible. The height hf is for example between 0.5 mm and 20 mm and preferably between 5 mm and 15 mm.
The distance between two successive slots 44A, 44B is called df. This distance df is the distance between the trailing point F of a slot 44A, 44B and the leading point A of the next slot 44A, 44B. This distance df is chosen to be less than 5 cm and is preferably less than 20 mm.
The pitch between two successive slots 44A, 44B is called pf (=hf+df). This pitch pf is chosen in such a way that the surface of the corrugation element leg 30 is just rewetted over its height h0 between two successive slots 44A, 44B. The degree of perforation, that is to say the ratio of the area of the perforations to the total area of the fin, is less than 15%.
During operation of the exchanger, a film 56 of liquid nitrogen is established, which flows over the surface of the fin 20. The liquid then encounters the leading edge 46, 50 of a slot 44A, 44B and is deflected toward a drainage channel 36A, 36B, 42A, 42B in such a way that a dried region 44 is established downstream of the slot 44A, 44B. Downstream of this slot 44A, 44B is again established, progressively, a liquid film 56 by condensation of gaseous nitrogen, which liquid is drained away by the next slot 44A, 44B.
The slots 44A, 44B reduce the thickness of the liquid film on the corrugation element leg 30 and consequently the heat-transfer resistance. They result, as a consequence, in an increase in the heat-exchange efficiency of the fin.
As is apparent from
The blank F has rows Rp of slots 44A and 44B in regions corresponding to the corrugation element legs 30. These rows Rp extend perpendicular to the lower edge B of the blank F.
The slots also form rows R extending parallel to the lower edge B and perpendicular to the lateral edges 31 of the corrugation element legs 30.
The pattern formed by the slots 44A, 44B is identical on all the corrugation element legs 30 and is reproduced with a periodicity ph identical to the folding periodicity pp.
Thus, a single punch can be used to manufacture the slots 44A and 44B and this punch is driven synchronously with the tool for folding the blank.
Only the differences from the aforementioned fin will be described.
The blank F has, in each region corresponding to a corrugation element leg 30, first groups G1 of five successive first slots 44A and second groups G2 of five successive second slots 44B. The first slots 44A are inclined toward one side of the corrugation element leg 30, whereas the second slots 44B are inclined to the other side thereof.
The two groups G1, G2 are separated from each other by a distance dg of between 0.5 mm and 5 cm.
Each corrugation element leg 30 includes two ribbons 39 of continuous material, which are associated with the two lateral edges 31 of the corrugation element leg 30 and are adjacent to the bottom regions 26 or top regions 28.
Each slot 44A, 44B lies between these two ribbons 39.
During operation, the slots 44A deflect the liquid toward an edge of the corrugation element leg 30, while the slots 44B deflect the liquid toward the other edge of the leg (see
The liquid deflection members 38 are formed by a succession of first slots 44A and second slots 44B. The first and second slots lie on each corrugation element leg 30 on either side of a mid-line M-M of said leg.
This line M-M lies parallel with the liquid flow direction L, at mid-distance between the corrugation element top 28 and the corrugation element bottom 26 of the fin 20.
The first slots 44A are inclined to the mid-line M-M toward the corrugation element tops 28, whereas the second slots 44B are inclined toward the corrugation element bottoms 26. The first slots 44A and the second slots 44B are symmetrical in shape with respect to the mid-line M-M.
The trailing junction point F of each slot 44A, 44B is located at a distance dc from the top 28 and from the bottom 26, respectively. This fin 20 includes first drainage channels 36A, 36B on both sides of each corrugation element leg 30.
The leading junction point A of each slot 44A, 44B lies on the line M-M. Thus, substantially the entire width of the leg 30 is provided with drainage slots 44A, 44B.
During operation and as shown in
Each of the first 44A or second 44B slots is offset relative to the first or second following slot by a distance pf.
In other words, the pattern formed by the combination of two slots 44A, 44B is repeated after a distance pm.
The distance df between the point F of a slot 44A, 44B and the point A of a following slot 44B, 44A is between 0 mm and 2.5 cm.
The first slots 44A are offset relative to the second slots 44B by a distance pf=pm=/2 in the flow direction L.
This offset results in considerable strength of the fin 20 in the direction of the corrugation element leg 30.
The slots 44 of this fin 20 are substantially in the form of a chevron. The point A of the chevron lies on the mid-line M-M and is directed upstream relative to the general liquid flow direction L.
The two arms 44A, 44B of the chevron have a shape substantially identical to the first 44A and second 44B slots of the first variant of the fin 20. The difference is that the leading edge 46A, 46B of each arm is straight from the leading point A as far as the trailing point F. During operation, the liquid flow is established on both sides of each corrugation element leg 30, in a similar manner to that of the second variant (
Each chevron-shaped slot (
The difference is that the liquid deflection elements 38 consist of dished parts 60 in the surface of the corrugation element legs 30. The dished parts 60 form, on one side of the corrugation element leg, a groove 62 and on the other side of the corrugation element leg a rib 64.
The shape and the geometrical configuration of the dished parts 60 in side view are identical to those of the slots 44A, 44B of the embodiments of the fin described above.
The depth of drawing fe of the dished part 60 is less than one half of the corrugation element width lo and is, for example, between 0.1 mm and 0.25 mm.
The heat-exchange fin according to the invention can be easily manufactured from a flat product, for example a sheet of aluminum.
The slots 44, 44A, 44B are then produced by perforation.
Alternatively, the dished parts 60 are formed by drawing before the flat product is folded. Preferably, the drawing is carried out on only one side, so that the grooves 62 lie on one side of the blank. In this case, each channel 34 has, on both its side faces, formed by the corrugation element legs 30, either deflection grooves 62 or deflection ribs 64.
As a variant, the deflection members 38 are manufactured on a fin of the “serrated” type, i.e. a fin having corrugations with a partial offset. In this case, the length of the corrugations in the general liquid flow direction must be large enough to wet the surface of the leg. The length of the corrugation, also called the serration length, in the liquid flow direction L must be at least 3 mm and preferably at least 1 cm.
The fin may also be used in a heat exchanger in which a gas mixture flows through the cooling passages and in which a fraction of the mixture is condensed.
Again as a variant, the fin may consist of two or more fin parts placed one after another in the general liquid flow direction. In this case, it is advantageous for the drainage means 36A, 36B, 38 to have a different drainability from one fin part to another and for the drainability to increase from one fin part to the next fin part in the drainage fluid flow direction. An example of such a fin is a spacer fin that comprises a first fin part provided with drainage channels 36A, 36B and with drainage members 38 and a second fin part, which is located downstream in the liquid flow direction L, comprising smooth corrugation element legs 30.
It will be understood that many additional changes in the details, materials, steps and arrangement of parts, which have been herein described in order to explain the nature of the invention, may be made by those skilled in the art within the principle and scope of the invention as expressed in the appended claims. Thus, the present invention is not intended to be limited to the specific embodiments in the examples given above.
Number | Date | Country | Kind |
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02 00542 | Jan 2002 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR03/00077 | 1/10/2003 | WO | 00 | 7/16/2004 |
Publishing Document | Publishing Date | Country | Kind |
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WO03/060413 | 7/24/2003 | WO | A |
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