This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2013-145831, filed on Jul. 11, 2013, the entire contents of which are incorporated herein by reference.
The embodiments discussed herein are related to a heat radiation plate and a submarine apparatus.
Typically, an electronic apparatus in which an electronic component that generates heat on a circuit board, hereinafter referred to as a “heating component”, is cooled by convective heat transferred with a fan is utilized. In an electronic apparatus used under the sea, hereinafter referred to as a “submarine apparatus”, such as a submarine repeater, no fan has been employed so as to cool an electronic component because of a short lifetime of a fan motor or difficulty in being exchanged when failure occurs. Thus, in such a submarine apparatus, the heat of an electronic component may be radiated toward the outside of the housing through heat conduction, which is heat transmission inside an object. For example, thermally-conductive resin, which has high flowability and is unlikely to cause hazardous gas, such as sulfur, is used as a member for the heat conduction.
When the submarine apparatus uses thermally-conductive resin so as to cool a heating component, for example, the heating component is arranged on one surface of a circuit board and other electronic components are arranged on the other surface of the circuit board. The heating component is immersed in the thermally-conductive resin filled in a pool on a heat-transfer plate that faces the circuit board and thus, the heat of the heating component is radiated to the heat-transfer plate via the thermally-conductive resin.
When the number of heating components is small, such as one, a component with a large height, such as an insertion mount device (IMD) component, is used as the heating component and the component is arranged in an end portion of the circuit board in the submarine apparatus. In this case, since the number of heating components is small, the area of the pool for the thermally-conductive resin is not desired to be large, and because of the large height of the heating component, the heating component may be certainly immersed in the thermally-conductive resin without paying much attention to whether or not the thermally-conductive resin is horizontally accumulated in the pool. Further, since the heating component is arranged in the end portion of the circuit board as described above, a person who manufactures the submarine apparatus may visually check that the heating component is certainly immersed in the thermally-conductive resin even after the circuit board is attached to the heat-transfer plate.
Examples of related art include Japanese Laid-open Patent Publication No. 2001-144449 and Japanese Laid-open Patent Publication No. 2004-222426.
According to an aspect of the invention, a heat radiation plate configured to radiate heat of an electronic component mounted on a circuit board, the heat radiation plate includes a depressed portion into which thermally-conductive resin that transfers the heat of the electronic component to the heat radiation plate is poured, and a plurality of check portions configured to be provided to the depressed portion and with an upper surface portion and a lower surface portion stepwise at positions lower than an outer edge portion of the depressed portion and higher than a bottom surface portion of the depressed portion so that a liquid level of the thermally-conductive resin is visually checkable, wherein when the thermally-conductive resin is normally filled in the depressed portion, each of the lower surface portions of the plurality of check portions is covered with the thermally-conductive resin and each of the upper surface portions of the plurality of check portions is exposed without being covered with the thermally-conductive resin.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
Because of a recent trend in International Telecommunication Union's Telecommunication Standardization Sector (ITU-T) to treat submarine cables as shared cables for communication and observation, or for another reason, submarine apparatuses are desired to be smaller in size and higher in density and a large number of heating components are mounted on one circuit board. In this case, a large number of heating components smaller in height than IMD components, such as surface mount device (SMD) components, are mounted on the circuit board.
When many heating components are mounted on a circuit board, it may be difficult to provide all of the heating components with pools for the thermally-conductive resin individually. Accordingly, the area of the pool for the thermally-conductive resin may be large and approximately the same as the area of the circuit board. Thus, when the circuit board is attached while the heat-transfer plate is not horizontal, the heating components may fail to be certainly immersed in the thermally-conductive resin. Besides, the increase in the area of the pool may make it very difficult to visually check the contact state after the circuit board is attached, particularly near the center of the circuit board.
If, however, the thermally-conductive resin 103 is poured into the pool while the heat-transfer plate 102 is tilted, an upper surface of the thermally-conductive resin 103 fails to be horizontal.
Since particularly the heating components with small heights are less immersed in the thermally-conductive resin than the components with large heights as described above, even a slight tilt of the heat-transfer plate may affect the contact between the heating components and the thermally-conductive resin and decrease the cooling effect. The decrease in the cooling effect may cause breakage of the heating components.
Further, in the above-described cooling method using the thermally-conductive resin, the volume and weight of the thermally-conductive resin are measured before pouring the thermally-conductive resin into the pool, and the thermally-conductive resin may contain an air bubble (air) while being measured or poured. As described above, when the number of heating components is small, such as one, it may be visually checked easily that the heating component is immersed in the thermally-conductive resin even after the circuit board is attached to the heat-transfer plate. In addition, the presence or absence of an air bubble (air) in the thermally-conductive resin may also be checked similarly. However, when a large number of heating components with small heights are mounted on the circuit board, it may be difficult for a person who manufactures the submarine apparatus to visually check that the heating components are immersed in the thermally-conductive resin after the attachment of the circuit board. Besides, it may also be difficult to check the presence or absence of an air bubble.
Embodiments of a heat radiation plate and a submarine apparatus, which enable visual check on that thermally-conductive resin contains no air bubbles and is horizontally filled to be performed easily and accurately, are described in detail below with reference to the drawings. The heat radiation plate and the submarine apparatus of the present application are not limited by the embodiments described below.
A structure of a submarine apparatus according to an embodiment of the present application is described first.
Referring to
In the process of pouring the thermally-conductive resin 4 into the thermally-conductive resin pool 31, a person who manufactures the submarine apparatus 1 uses the three height check portions 3a, 3b, and 3c and adjusts a tilt by causing the liquid level of the poured thermally-conductive resin 4 with an amount that has been measured in advance to be found between the upper stair surface portion 3a-1 and the lower stair surface portion 3a-2 so that the heat-transfer plate 3 is kept horizontal. Although
If the thermally-conductive resin 4 is accumulated beyond the upper stair surface portion 3a-1 even while the liquid surface of the thermally-conductive resin 4 is horizontal as a result of the above-described adjustment, the liquid level exceeds the upper limit value. In this case, the volume of the thermally-conductive resin 4 may be larger than the original volume that has been measured in advance because an air bubble (air) is contained in pouring the thermally-conductive resin 4, or for another reason. In particular, when all of the upper stair surface portions 3a-1, 3b-1, and 3c-1 of the height check portions 3a to 3c are covered with the thermally-conductive resin 4, it is highly likely that the thermally-conductive resin 4 filled in the thermally-conductive resin pool 31 contains an air bubble.
Since the thermal conductivity of air is lower than the thermal conductivity of the thermally-conductive resin 4, the presence of an air bubble in the thermally-conductive resin 4 may reduce the heat radiation effect of the heat radiation unit. Thus, a person who manufactures the submarine apparatus 1 removes the air bubble using a deaerator or the like by causing the thermally-conductive resin 4 in the thermally-conductive resin pool 31 to oscillate or performing the pouring process again.
Although
A width w1 of the lower stair surface portion 3a-2 is decided by taking account of the influence of surface tension of the thermally-conductive resin 4, the possibility or impossibility of the visual check on that the lower stair surface portion 3a-2 is covered with the thermally-conductive resin 4, or the like, and may have a value between approximately 2 mm and 3 mm for example.
A good conductor, such as copper or aluminum, is preferably used as a material for the heat-transfer plate 3 so as to obtain a high heat radiation effect. In view of the amount of the heat to be transferred, the weight, and the costs, a metal, such as stainless steel, a titanium alloy, or beryllium copper, may also be used. Further, a resin material that has a high heat conductivity and causes no outgas may also be used.
As described above, the submarine apparatus 1 includes the circuit board 2 and the heat-transfer plate 3. The heating components 2a, 2b, and 2c are mounted on the circuit board 2. The heat-transfer plate 3 radiates the heat of the heating components 2a, 2b, and 2c mounted on the circuit board 2. The heat-transfer plate 3 includes the thermally-conductive resin pool 31 and the height check portion 3a. The thermally-conductive resin 4 that transfers the heat of the heating components 2a, 2b, and 2c to the heat-transfer plate 3 is poured into the thermally-conductive resin pool 31. The height check portion 3a is provided to the thermally-conductive resin pool 31 so that the liquid level of the thermally-conductive resin 4 may be visually checked, and includes the upper stair surface portion 3a-1 and the lower stair surface portion 3a-2 that are formed like stairs at positions lower than the pool outer edge portion 31a and higher than the pool bottom surface portion 31b. When the thermally-conductive resin 4 is normally filled in the thermally-conductive resin pool 31, the lower stair surface portion 3a-2 of the height check portion 3a is covered with the thermally-conductive resin 4 while the upper stair surface portion 3a-1 of the height check portion 3a is exposed without being covered with the thermally-conductive resin 4.
The volume and weight of the thermally-conductive resin 4 are measured using a graduated cylinder or a beaker before the thermally-conductive resin 4 is filled in the thermally-conductive resin pool 31. Thus, when after the filling, the liquid surface of the thermally-conductive resin 4 is found between the upper stair surface portions 3a-1, 3b-1, and 3c-1 and the lower stair surface portions 3a-2, 3b-2, and 3c-2, which are included in the height check portions 3a to 3c at three locations, it may be determined that the thermally-conductive resin 4 is filled without being tilted. Accordingly, a person who manufactures the submarine apparatus 1 may determine whether or not the thermally-conductive resin 4 is normally filled by visually checking that the upper stair surface portions 3a-1, 3b-1, and 3c-1 are exposed without being covered with the thermally-conductive resin 4 and that the lower stair surface portions 3a-2, 3b-2, and 3c-2 are covered with the thermally-conductive resin 4.
When the liquid surface of the thermally-conductive resin 4 exceeds the heights of the upper stair surface portions 3a-1, 3b-1, and 3c-1 of the height check portions 3a to 3c at the three locations after the filling, it is highly likely that the liquid surface rises by an amount of the air bubbles that the thermally-conductive resin 4 contains while being filled. Accordingly, a person who manufactures the submarine apparatus 1 may determine whether or not the thermally-conductive resin 4 contains an air bubble by visually checking whether or not the upper stair surface portions 3a-1, 3b-1, and 3c-1 are covered with the thermally-conductive resin 4 in addition to the visual check on the lower stair surface portions 3a-2, 3b-2, and 3c-2.
As described above, based on the height of the liquid surface of the thermally-conductive resin 4, a person who manufactures the submarine apparatus 1 may easily and accurately check that the thermally-conductive resin 4 is horizontally filled in the thermally-conductive resin pool 31 immediately before attaching the circuit board 2 to the heat-transfer plate 3. Also, based on the height of the liquid surface of the thermally-conductive resin 4, a person who manufactures the submarine apparatus 1 may easily and accurately check that the filled thermally-conductive resin 4 contains no air bubbles. Thus, even when a large number of heating components, such as SMD components, which are smaller in height than IMD components, are mounted on the circuit board 2, the possibility of failing to immersing the heating components in the thermally-conductive resin 4 may be reduced. Further, the possibility of immersing the heating components in the thermally-conductive resin 4 that contains an air bubble may be reduced. Accordingly, a person who manufactures the submarine apparatus 1 may obtain the submarine apparatus 1 that includes a heat radiation unit with a high radiation quality. As a result, the reliability of the submarine apparatus 1 may increase.
In the first embodiment, the height check portions 3a to 3c are formed so as to project from the pool outer edge portion 31a of the thermally-conductive resin pool 31. In a second embodiment, height check portions 3a to 3c are formed like islands apart from a pool outer edge portion 31a.
In the process of pouring the thermally-conductive resin 4 into the thermally-conductive resin pool 31, a person who manufactures the submarine apparatus 1 uses the three height check portions 3a, 3b, and 3c and adjusts a tilt by causing the liquid level of the poured thermally-conductive resin 4 with an amount that has been measured in advance to be found between the upper stair surface portion 3a-3 and the lower stair surface portion 3a-4 so that the heat-transfer plate 3 is kept horizontal. Although
Although
Further, although
In the process of pouring the thermally-conductive resin 4 into the thermally-conductive resin pool 31, a person who manufactures the submarine apparatus 1 uses the four height check portions 3a, 3b, 3c, and 3d and adjusts a tilt by causing the liquid level of the poured thermally-conductive resin 4 with an amount that has been measured in advance to be found between the upper stair surface portion 3a-5 and the lower stair surface portion 3a-6 so that the heat-transfer plate 3 is kept horizontal. Although
Although
In each of the above-described embodiments, the height check portions are formed at three or four locations of the heat-transfer plate 3. Since the horizontal surface is established by three points, it is desirable in view of cost-benefit performance that the height check portions 3a, 3b, 3c, and 3d are formed at three or more locations but the height check portions may be formed at two locations.
Also as to the positions at which the height check portions are formed, the height check portions 3a, 3b, 3c, and 3d may be arranged so as to adjoin the pool outer edge portion 31a as described in the first embodiment and the third embodiment, or may be arranged apart from the pool outer edge portion 31a by a certain distance or more as described in the second embodiment. Further, also as to the positional relation among the plurality of height check portions 3a, 3b, 3c, and 3d, the height check portions 3a, 3b, 3c, and 3d may be arranged away from one another so as to ensure gaps that each have a certain value or more, or may be arranged so as to be gathered in a certain region. Depending on a jig, the heat-transfer plate 3 may employ a structure in which all of the height check portions are arranged near the center of the thermally-conductive resin pool 31.
Further, the number of stairs formed in the height check portions 3a, 3b, 3c, and 3d is not limited to two but may be three or more only when it is possible to check that the upper stair surface portions are exposed and the lower stair surface portions are covered with the thermally-conductive resin 4.
In the description above, the structures according to the embodiments are explained separately. However, the heat-transfer plate 3 according to each embodiment may include another constituent unique to the other embodiments. Further, the embodiments may be combined as desired, that is, the number of combinations of the embodiments is not limited to two but may be three or more. For example, the island-like height check portion according to the second embodiment or the height check portion at the corner according to the third embodiment may be added to the thermally-conductive resin pool 31 of the heat-transfer plate 3 according to the first embodiment. Moreover, the height check portion 3a may be provided so as to project from the pool outer edge portion 31a and the height check portion 3b may be formed in the thermally-conductive resin pool 31 like an island while the height check portion 3c is provided at a corner of the pool outer edge portion 31a.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2013-145831 | Jul 2013 | JP | national |