In many manufacturing processes, cooling of a workpiece or cooling of a tool is required. One method of cooling includes routing a fluid in proximity to the cooling target (workpiece, tool, etc.) where heat is transferred from the cooling target to the fluid. The heated fluid is then removed, or moved to a heat exchanger, where the heat is transferred to a different desired location, remote from the cooling target. Often, an excess of cooling capacity is used for such cooling which can be wasteful of energy.
In particular, in semiconductor device manufacture, use of cooling water as a fluid may not be as efficient as possible. Because of the large scale of manufacture and large cooling needs in semiconductor device manufacturer, cost savings and environmental benefits can be realized if improvements are made.
The present description relates generally to systems and methods, to control a heat transfer system in a manufacturing environment.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
The following description and the drawings sufficiently illustrate specific embodiments to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. Portions and features of some embodiments may be included in, or substituted for, those of other embodiments. Embodiments set forth in the claims encompass all available equivalents of those claims.
Although a semiconductor manufacturing operation is used as an example in
In
The heat control system 100 of
A controller 130 includes circuitry that processes the conductivity and related cooling water temperature measured at the location of the electrical conductivity measurement sensor 132. In one example, the controller 130 is configured to use the measured water temperature and to adjust a flow rate of the cooling water in the conduit 122 based on an amount of cooling required at the cooling target 110 and the measured cooling water temperature. A valve 134 is shown in
In one example, proximity of the electrical conductivity measurement sensor 132 to the cooling target 110 provides improved cooling control. By locating the electrical conductivity measurement sensor 132 within the cooling target 110, a more accurate feedback of temperature data to the controller 130 is provided, and as a result, more consistent and accurate temperature control at the cooling target 110 is achieved.
In one example, the controller further calculates a time to a desired temperature based on flow rate, and temperature differential between the water temperature and the cooling target 110. In one example, a smaller temperature differential between the water temperature and the cooling target 110 calls for a higher flow rate to remove heat quicker from the cooling target 110. In one example, a higher temperature differential between the water temperature and the cooling target 110 does not need as high a flow rate to remove heat from the cooling target 110 as with a lower temperature differential.
As discussed above, the presence of dissolved ions in the water provides an improved sensitivity to resistivity, which in turn provides an improved sensitivity to water temperature. In one example, dissolved ions include sodium and chlorine, however the invention is not so limited. Sodium and chlorine ions dissolved in water may be cost beneficial due to an abundant supply in nature, for example sea water. In one example, an amount of dissolved ions includes an amount between 35 g/L and 50 g/L.
Dissolved ions in water can enhance unwanted corrosion in electrodes of the electrical conductivity measurement sensor 132. Corrosion can change conductivity measurements due to corrosion product dielectric properties. To avoid or reduce corrosion and maintain desired accuracy of resistivity and temperature data, electrode material selection is important. In one example, one or more electrodes in the electrical conductivity measurement sensor 132 includes stainless steel. In one example, one or more electrodes in the electrical conductivity measurement sensor 132 includes carbon. A choice of electrode material may depend on a type of dissolved ion in the water. Other possibility of low corrosion electrode materials include, but are not limited to, titanium, gold, etc.
The heat control system 200 of
A controller 230 includes circuitry that processes the conductivity and related cooling water temperature measured at the location of the first and second electrical conductivity measurement sensors 232, 236. In one example, the controller 230 is configured to use the measured water temperature and to adjust a flow rate of the cooling water in the first and second conduits 222, 224 based on an amount of cooling required at the first and second cooling targets 210, 240 and the measured cooling water temperature. A first valve 234 and a second valve 238 are shown in
As illustrated in
Examples, as described herein, may include, or may operate by, logic, components, devices, packages, or mechanisms. Circuitry is a collection (e.g., set) of circuits implemented in tangible entities that include hardware (e.g., simple circuits, gates, logic, etc.). Circuitry membership may be flexible over time and underlying hardware variability. Circuitries include members that may, alone or in combination, perform specific tasks when operating. In an example, hardware of the circuitry may be immutably designed to carry out a specific operation (e.g., hardwired). In an example, the hardware of the circuitry may include variably connected physical components (e.g., execution units, transistors, simple circuits, etc.) including a computer-readable medium physically modified (e.g., magnetically, electrically, moveable placement of invariant massed particles, etc.) to encode instructions of the specific operation. In connecting the physical components, the underlying electrical properties of a hardware constituent are changed, for example, from an insulator to a conductor or vice versa. The instructions enable participating hardware (e.g., the execution units or a loading mechanism) to create members of the circuitry in hardware via the variable connections to carry out portions of the specific tasks when in operation. Accordingly, the computer-readable medium is communicatively coupled to the other components of the circuitry when the device is operating. In an example, any of the physical components may be used in more than one member of more than one circuitry. For example, under operation, execution units may be used in a first circuit of a first circuitry at one point in time and reused by a second circuit in the first circuitry, or by a third circuit in a second circuitry at a different time.
The machine (e.g., computer system, a host system, etc.) 600 may include a processing device 602 (e.g., a hardware processor, a central processing unit (CPU), a graphics processing unit (GPU), a hardware processor core, or any combination thereof, etc.), a main memory 604 (e.g., read-only memory (ROM), dynamic random-access memory (DRAM) such as synchronous DRAM (SDRAM) or Rambus DRAM (RDRAM), etc.), a static memory 606 (e.g., static random-access memory (SRAM), etc.), and a storage system 618, some or all of which may communicate with each other via a communication interface (e.g., a bus) 630.
The processing device 602 can represent one or more general-purpose processing devices such as a microprocessor, a central processing unit, or the like. More particularly, the processing device can be a complex instruction set computing (CISC) microprocessor, reduced instruction set computing (RISC) microprocessor, very long instruction word (VLIW) microprocessor, or a processor implementing other instruction sets, or processors implementing a combination of instruction sets. The processing device 602 can also be one or more special-purpose processing devices such as an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), a digital signal processor (DSP), network processor, or the like. The processing device 602 can be configured to execute instructions 626 for performing the operations and steps discussed herein. The computer system 600 can further include a network interface device 608 to communicate over a network 620.
The storage system 618 can include a machine-readable storage medium (also known as a computer-readable medium) on which is stored one or more sets of instructions 626 or software embodying any one or more of the methodologies or functions described herein. The instructions 626 can also reside, completely or at least partially, within the main memory 604 or within the processing device 602 during execution thereof by the computer system 600, the main memory 604 and the processing device 602 also constituting machine-readable storage media.
The term “machine-readable storage medium” should be taken to include a single medium or multiple media that store the one or more sets of instructions, or any medium that is capable of storing or encoding a set of instructions for execution by the machine and that cause the machine to perform any one or more of the methodologies of the present disclosure. The term “machine-readable storage medium” shall accordingly be taken to include, but not be limited to, solid-state memories, optical media, and magnetic media. In an example, a massed machine-readable medium comprises a machine-readable medium with a plurality of particles having invariant (e.g., rest) mass. Accordingly, massed machine-readable media are not transitory propagating signals. Specific examples of massed machine-readable media may include: non-volatile memory, such as semiconductor memory devices (e.g., Electrically Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM)) and flash memory devices; magnetic disks, such as internal hard disks and removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks.
The machine 600 may further include a user interface 610, such as one or more of a display unit, an alphanumeric input device (e.g., a keyboard), and a user interface (UI) navigation device (e.g., a mouse), etc. In an example, one or more of the display unit, the input device, or the UI navigation device may be a touch screen display. The machine a signal generation device (e.g., a speaker), or one or more sensors, such as a global positioning system (GPS) sensor, compass, accelerometer, or one or more other sensor. The machine 600 may include an output controller, such as a serial (e.g., universal serial bus (USB), parallel, or other wired or wireless (e.g., infrared (IR), near field communication (NFC), etc.) connection to communicate or control one or more peripheral devices (e.g., a printer, card reader, etc.).
The instructions 626 (e.g., software, programs, an operating system (OS), etc.) or other data are stored on the storage system 618 can be accessed by the main memory 604 for use by the processing device 602. The main memory 604 (e.g., DRAM) is typically fast, but volatile, and thus a different type of storage than the storage system 618 (e.g., an SSD), which is suitable for long-term storage, including while in an “off” condition. The instructions 626 or data in use by a user or the machine 600 are typically loaded in the main memory 604 for use by the processing device 602. When the main memory 604 is full, virtual space from the storage system 618 can be allocated to supplement the main memory 604; however, because the storage system 618 device is typically slower than the main memory 604, and write speeds are typically at least twice as slow as read speeds, use of virtual memory can greatly reduce user experience due to storage system latency (in contrast to the main memory 604, e.g., DRAM). Further, use of the storage system 618 for virtual memory can greatly reduce the usable lifespan of the storage system 618.
The instructions 624 may further be transmitted or received over a network 620 using a transmission medium via the network interface device 608 utilizing any one of a number of transfer protocols (e.g., frame relay, internet protocol (IP), transmission control protocol (TCP), user datagram protocol (UDP), hypertext transfer protocol (HTTP), etc.). Example communication networks may include a local area network (LAN), a wide area network (WAN), a packet data network (e.g., the Internet), mobile telephone networks (e.g., cellular networks), Plain Old Telephone (POTS) networks, and wireless data networks (e.g., Institute of Electrical and Electronics Engineers (IEEE) 802.11 family of standards known as Wi-Fi®, IEEE 802.16 family of standards known as WiMax®), IEEE 802.15.4 family of standards, peer-to-peer (P2P) networks, among others. In an example, the network interface device 608 may include one or more physical jacks (e.g., Ethernet, coaxial, or phone jacks) or one or more antennas to connect to the network 620. In an example, the network interface device 608 may include a plurality of antennas to wirelessly communicate using at least one of single-input multiple-output (SIMO), multiple-input multiple-output (MIMO), or multiple-input single-output (MISO) techniques. The term “transmission medium” shall be taken to include any intangible medium that is capable of storing, encoding, or carrying instructions for execution by the machine 600, and includes digital or analog communications signals or other intangible medium to facilitate communication of such software.
The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the invention can be practiced. These embodiments are also referred to herein as “examples”. Such examples can include elements in addition to those shown or described. However, the present inventor also contemplates examples in which only those elements shown or described are provided. Moreover, the present inventor also contemplates examples using any combination or permutation of those elements shown or described (or one or more aspects thereof), either with respect to a particular example (or one or more aspects thereof), or with respect to other examples (or one or more aspects thereof) shown or described herein.
All publications, patents, and patent documents referred to in this document are incorporated by reference herein in their entirety, as though individually incorporated by reference. In the event of inconsistent usages between this document and those documents so incorporated by reference, the usage in the incorporated reference(s) should be considered supplementary to that of this document; for irreconcilable inconsistencies, the usage in this document controls.
In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of “at least one” or “one or more.” In this document, the term “or” is used to refer to a nonexclusive or, such that “A or B” includes “A but not B,” “B but not A,” and “A and B,” unless otherwise indicated. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein”. Also, in the following claims, the terms “including” and “comprising” are open-ended, that is, a system, device, article, or process that includes elements in addition to those listed after such a term in a claim are still deemed to fall within the scope of that claim. Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
In various examples, the components, controllers, processors, units, engines, or tables described herein can include, among other things, physical circuitry or firmware stored on a physical device. As used herein, “processor” means any type of computational circuit such as, but not limited to, a microprocessor, a microcontroller, a graphics processor, a digital signal processor (DSP), or any other type of processor or processing circuit, including a group of processors or multi-core devices.
The term “horizontal” as used in this document is defined as a plane parallel to the conventional plane or surface of a substrate, such as that underlying a wafer or die, regardless of the actual orientation of the substrate at any point in time. The term “vertical” refers to a direction perpendicular to the horizontal as defined above. Prepositions, such as “on,” “over,” and “under” are defined with respect to the conventional plane or surface being on the top or exposed surface of the substrate, regardless of the orientation of the substrate; and while “on” is intended to suggest a direct contact of one structure relative to another structure which it lies “on” (in the absence of an express indication to the contrary); the terms “over” and “under” are expressly intended to identify a relative placement of structures (or layers, features, etc.), which expressly includes—but is not limited to—direct contact between the identified structures unless specifically identified as such. Similarly, the terms “over” and “under” are not limited to horizontal orientations, as a structure may be “over” a referenced structure if it is, at some point in time, an outermost portion of the construction under discussion, even if such structure extends vertically relative to the referenced structure, rather than in a horizontal orientation.
The terms “wafer” is used herein to refer generally to any structure on which integrated circuits are formed, and also to such structures during various stages of integrated circuit fabrication. The term “substrate” is used to refer to either a wafer, or other structures which support or connect to other components, such as memory die or portions thereof. Thus, the term “substrate” embraces, for example, circuit or “PC” boards, interposers, and other organic or non-organic supporting structures (which in some cases may also contain active or passive components). The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the various embodiments is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
It will be understood that when an element is referred to as being “on,” “connected to” or “coupled with” another element, it can be directly on, connected, or coupled with the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly on,” “directly connected to” or “directly coupled with” another element, there are no intervening elements or layers present. If two elements are shown in the drawings with a line connecting them, the two elements can be either be coupled, or directly coupled, unless otherwise indicated.
Method examples described herein can be machine or computer-implemented at least in part. Some examples can include a computer-readable medium or machine-readable medium encoded with instructions operable to configure an electronic device to perform methods as described in the above examples. An implementation of such methods can include code, such as microcode, assembly language code, a higher-level language code, or the like. Such code can include computer-readable instructions for performing various methods. The code may form portions of computer program products. Further, the code can be tangibly stored on one or more volatile or non-volatile tangible computer-readable media, such as during execution or at other times. Examples of these tangible computer-readable media can include, but are not limited to, hard disks, removable magnetic disks, removable optical disks (e.g., compact disks and digital video disks), magnetic cassettes, memory cards or sticks, random access memories (RAMs), read only memories (ROMs), and the like.
To better illustrate the method and apparatuses disclosed herein, a non-limiting list of examples is provided here:
In some aspects, the techniques described herein relate to a heat control system, including: a cooling target; cooling water within a conduit, the conduit thermally coupled to the cooling target; dissolved ions in the cooling water at a known concentration; an electrical conductivity measurement sensor within the cooling water, wherein the electrical conductivity measurement sensor includes an electrode resistant to the dissolved ions; and circuitry configured to measure a cooling water temperature as a function of a measured electrical conductivity, and to adjust a flow rate of the cooling water based on an amount of cooling required at the cooling target and the cooling water temperature.
In some aspects, the techniques described herein relate to a heat control system, wherein the dissolved ions provide electrical conductivity in a range between 50 mS/cm and 70 mS/cm.
In some aspects, the techniques described herein relate to a heat control system, wherein the electrode is stainless steel.
In some aspects, the techniques described herein relate to a heat control system, wherein the electrode is carbon.
In some aspects, the techniques described herein relate to a heat control system, wherein the dissolved ions include Na and Cl.
In some aspects, the techniques described herein relate to a heat control system, wherein the cooling target includes a wafer chuck.
In some aspects, the techniques described herein relate to a heat control system, wherein the electrode is located at the wafer chuck.
In some aspects, the techniques described herein relate to a method of heat management, including: routing cooling water in thermal proximity to a cooling target, the cooing water including a known amount of dissolved ions; measuring a conductivity of the cooling water; determining a cooling water temperature as a function of the measured conductivity; and adjusting a flow rate of the cooling water as a function of the cooling water temperature to cool the cooling target to a chosen temperature.
In some aspects, the techniques described herein relate to a method, wherein measuring conductivity includes measuring with an electrode adjacent to the cooling target.
In some aspects, the techniques described herein relate to a method, wherein measuring conductivity includes measuring with a stainless steel electrode.
In some aspects, the techniques described herein relate to a method, wherein measuring conductivity includes measuring with a carbon electrode.
In some aspects, the techniques described herein relate to a method, wherein routing cooling water includes routing sea water in thermal proximity to a cooling target.
In some aspects, the techniques described herein relate to a method, wherein routing cooling water includes routing water having an amount of dissolved ions between 35 g/L and 50 g/L.
In some aspects, the techniques described herein relate to a method of cooling a semiconductor manufacture component routing cooling water in thermal proximity to a semiconductor manufacture component, the cooing water including a known amount of dissolved ions; measuring a conductivity of the cooling water; determining a cooling water temperature as a function of the measured conductivity; and adjusting a flow rate of the cooling water as a function of the cooling water temperature to cool the semiconductor manufacture component to a chosen temperature.
In some aspects, the techniques described herein relate to a method, wherein routing cooling water in thermal proximity to a semiconductor manufacture component includes routing cooling water in thermal proximity to a wafer chuck.
In some aspects, the techniques described herein relate to a method, wherein routing cooling water in thermal proximity to a semiconductor manufacture component includes routing cooling water to multiple semiconductor manufacture components; and adjusting a flow rate of the cooling water includes adjusting a flow rate at each of the multiple semiconductor manufacture components as a function of different cooling water temperatures measured at each of the multiple semiconductor manufacture components.
In some aspects, the techniques described herein relate to a method, wherein routing cooling water to multiple semiconductor manufacture components includes routing to each of the multiple semiconductor manufacture components in parallel.
The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to comply with 37 C.F.R. § 1.72 (b), to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment, and it is contemplated that such embodiments can be combined with each other in various combinations or permutations. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
This application claims the benefit of priority to U.S. Provisional Application Ser. No. 63/534,438, filed Aug. 24, 2023, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
63534438 | Aug 2023 | US |