The present disclosure relates generally to heatsinks, and more particularly, to heatsink damping.
Over the past several years, there has been a tremendous increase in the need for higher performance communications networks. Increased performance requirements have led to an increase in energy use resulting in greater heat dissipation from components. Heatsinks are widely used to accommodate the large thermal dissipation of many semiconductor devices. High power components such as ASICs (Application Specific Integrated Circuits) require larger high performance heatsinks, which are sensitive to bowing under shock and vibration conditions.
Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.
In one embodiment, a heatsink mounting system generally comprises a plurality of fasteners for attaching the heatsink to a circuit board at a location proximate to an electronic component interposed between the circuit board and the heatsink and a damping connector for attaching an overhang portion of the heatsink to the circuit board. The damping connector comprises a first O-ring for positioning adjacent to an upper surface of a base of the heatsink, a second O-ring for positioning adjacent to a lower surface of the base of the heatsink, and a connecting member for extending through aligned openings in the O-rings and the base of the heatsink. The damping connector is operable to absorb energy during vibration or shock at the heatsink to prevent flexing of the heatsink along a length of the heatsink.
In one or more embodiments, the connecting member comprises two mating connectors each comprising a shoulder for supporting the O-ring.
In one or more embodiments, the O-rings are installed in an uncompressed state to provide zero static load on the heatsink.
In one or more embodiments, the fasteners comprise four spring loaded screws and the damping connector comprises two damping connectors positioned along an edge of the overhang portion of the heatsink.
In one or more embodiments, the heatsink base comprises a two-phase device to remove heat generated by the electronic component. The two-phase device may comprise a vapor chamber.
In one or more embodiments, the heatsink comprises a plurality of fins extending from the base and the damping connector comprises two damping connectors positioned at corners of the overhang portion of the heatsink and aligned with a recessed portion of the fins.
In one or more embodiments, the heatsink has an aspect ratio of width to length of at least one to three.
In another embodiment, an apparatus comprises a heatsink, a plurality of fasteners for attaching the heatsink to the circuit board at a location proximate to an electronic component interposed between the circuit board and the heatsink, and a damping connector for attaching an overhang portion of the heatsink to the circuit board. The damping connector comprises a first O-ring adjacent to an upper surface of a base of the heatsink, a second O-ring adjacent to a lower surface of the base of the heatsink, and a connecting member extending through aligned openings in the O-rings and base of the heatsink. The damping connector is operable to absorb energy during vibration or shock at the heatsink to prevent flexing of the heatsink along a length of the heatsink.
In yet another embodiment, an apparatus comprises a circuit board, a heatsink mounted on the circuit board, a plurality of fasteners attaching the heatsink to the circuit board at a location proximate to an electronic component interposed between the circuit board and the heatsink, and a damping connector attaching an overhang portion of the heatsink to the circuit board. The damping connector comprising a first O-ring adjacent to an upper surface of a base of the heatsink, a second O-ring adjacent to a lower surface of the base of the heatsink, and a connecting member extending through aligned openings in the O-rings and base of the heatsink and attached to the circuit board. The damping connector is operable to absorb energy during vibration or shock at the heatsink to prevent flexing of the heatsink along a length of the heatsink.
Further understanding of the features and advantages of the embodiments described herein may be realized by reference to the remaining portions of the specification and the attached drawings.
The following description is presented to enable one of ordinary skill in the art to make and use the embodiments. Descriptions of specific embodiments and applications are provided only as examples, and various modifications will be readily apparent to those skilled in the art. The general principles described herein may be applied to other applications without departing from the scope of the embodiments. Thus, the embodiments are not to be limited to those shown, but are to be accorded the widest scope consistent with the principles and features described herein. For purpose of clarity, details relating to technical material that is known in the technical fields related to the embodiments have not been described in detail.
High power components such as ASICs (Application Specific Integrated Circuits) often need larger high performance heatsinks, which may include two-phase cooling components such as vapor chambers or heat pipes to quickly dissipate and spread excessive heat to fins, which are cooled via forced airflow. Lower performance heatsinks are typically smaller and shaped so that the heatsink can be symmetrically positioned over an electronic component. As such, a downward force created due to coupling of the heatsink to a circuit board is evenly distributed over the electronic component, which prevents the heatsink from undergoing structural deformation and allows for optimal heat transfer. Due to growing power requirements and corresponding cooling requirements for electronic components, heatsinks are increasing in size and complexity so that when the heatsink is coupled to the circuit board, the heatsink is no longer symmetrical relative to the underlying electronic component. Limited board space and electrical component constraints often results in an asymmetrical layout of the heatsink, which increases attachment challenges due to a cantilever effect. A challenge with larger high performance heatsinks is therefore not just the heat transfer but also the mechanical integrity of the heatsink due to the size, weight, and shape. For example, the sensitivity of vapor chamber heatsinks or other high performance heatsinks is highly correlated to the overall flatness of the heatsink. When the heatsink aspect ratio is large (e.g., 1 to 3 ratio of width to length or other ratio), the heatsink may be subject to bowing (flexing along the length of the heatsink). The vapor chamber heatsink may be particularly prone to bowing due to the weight and thin structure of its base. The bowing may lead to damage of fluid cooling components (e.g., vapor chamber, heat pipes) in the heatsink and BGA (Ball Grid Array) cracking on the circuit board and electrical component connections, for example.
In order to prevent bowing, asymmetrical heatsinks may be attached to the circuit board using additional mounting points to distribute loading across a larger area. However, this takes up valuable printed circuit board space. Also, the asymmetrical layout relative to the underlying electrical component prevents the even distribution of downward force with conventional mountings. A portion of the heatsink extending beyond the electronic component (referred to herein as an overhang portion) needs to be secured to the circuit board in order to meet shock and vibration requirements, maintain optimum flatness of the heatsink base, and ensure heatsink thermal performance, while having minimal impact on circuit board layout due to mounting holes.
The embodiments described herein comprise a heatsink mounting system for attaching a heatsink to a circuit board and providing damping support to an overhang portion of the heatsink that does not directly cover an electronic component over which the heatsink is positioned. In one or more embodiments, damping is provided through a pair of O-rings (compressible members/elements) located on a top and bottom side of a heatsink base to absorb a cantilever force during shock and vibration.
Referring now to the drawings, and first to
As shown in the example of
As described below with respect to
In order to counter the asymmetrical downward coupling force created due to the asymmetrical layout of the heatsink over the ASIC 20, one or more damping connectors are provided to counter the downward force. In the example shown in
It is to be understood that the heatsink 10 and circuit board 12 described above and shown in
Also, it should be noted that the terms, downward, upward, bottom, top, lower, upper, below, above, and the like as used herein are relative terms dependent upon orientation of the printed circuit board and network device and should not be interpreted in a limiting manner. These terms describe points of reference and do not limit the embodiments to any particular orientation or configuration.
The heatsink 10 includes a symmetrical portion 34 mounted above and proximate to the electronic component 20 and an overhang portion 35 that is asymmetrical relative to the underlying electronic component (
Coupling components (fasteners) 19 for mounting the symmetric portion 34 of the heatsink 10 may include, for example, a spring loaded screw, spring loaded plunger, clip, and the like. In the example shown in
The damping connectors (connector assemblies) 18 attach the overhang portion 35 of the heatsink 10 to the circuit board at mounting points 24 (
The O-rings 37, 38 may comprise, for example, rubber O-rings (e.g., EPDM (ethylene propylene diene monomer), EPR (ethylene propylene rubber), Neoprene, or any other suitable material) configured to withstand thermal conditions in the heatsink environment and provide sufficient damping. It is to be understood that the term O-ring as used herein refers to any compressible element having a central opening and any cross-sectional shape (e.g., circular, oval, rectangular). The two-piece damping design allows for optimization of damping with a wide range of O-ring selection (e.g., material, durometer, size, shape) along with number and location of damping connectors.
In one example, the heatsink base 30 has a width of 3.4 inches, length of 11.5 inches (aspect ratio of approximately 1:3), a thickness of 1 inch, and a weight of 1.8 pounds. It is to be understood that this is only an example and the heatsink may have other shapes, sizes, weights, or aspect ratios. Also, as previously noted, the number and arrangement of connectors 18 and fasteners 19 and connectors shown in
It is to be understood that the number of damping connectors 18 and mounting locations shown in
The O-rings 37, 38 are installed in an uncompressed state to provide zero static force (load) on the heatsink 10. In the uncompressed (free, relaxed) state, the O-rings 37, 38 subject no force on the heatsink 10. When the heatsink begins to flex due to G force from shock or vibration, as indicated at arrow 60 in
As can be observed from the foregoing, the heatsink mounting system described herein provides many advantages. For example, in one or more embodiments, the damping connector 18 provides damping to reduce the amplitude of vibration or shock quickly and effectively, thereby resolving cantilever issues with asymmetric heatsinks. One or more embodiments also maintain spring forces from fasteners closer to the ASIC (or other electronic device) to ensure optimum contact. One or more embodiments allow for optimum heatsink thermal performance by allowing for proper mechanical support for two-phase heatsink components such as vapor chamber and heat pipes. One or more embodiments provide minimal impact on board layout since only two regular sized mounting holes are needed on the circuit board, also providing minimal cost and manufacturing impact.
Although the method and apparatus have been described in accordance with the embodiments shown, one of ordinary skill in the art will readily recognize that there could be variations made to the embodiments without departing from the scope of the invention. Accordingly, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
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