The present invention claims priority to TW 111124484 filed on Jun. 30, 2022.
The present invention relates to a high-voltage device and a manufacturing method thereof, in particular to a high-voltage device having multi-field plates and a manufacturing method thereof.
In view of the above, the present invention provides a high-voltage device having multi-field plates and a manufacturing method thereof to overcome the drawbacks of the prior art device.
From one perspective, the present invention provides a high-voltage device having multi-field plates, comprising: a semiconductor layer formed on a substrate, the semiconductor layer comprising an upper surface and a lower surface opposite to each other in a vertical direction; a well region, having a first conductivity type, formed in the semiconductor layer, wherein the well region is located under the upper surface and connected to the upper surface in the vertical direction; a body region, having a second conductivity type, formed in the well region, wherein the body region is located under the upper surface and connected to the upper surface in the vertical direction; a gate, formed on the upper surface of the semiconductor layer, wherein a part of the body region is located directly below the gate and connected to the gate in the vertical direction, so as to provide an inversion current channel for the high-voltage device having multi-field plates in a conduction operation; a resist protection oxide (RPO) region, formed on the upper surface and connected to the upper surface, and located on a drift region and connected to the drift region; a plurality of field plates formed on the resist protection oxide region, wherein the plurality of field plates are arranged in parallel with the gate along a width direction, and the plurality of field plates are not directly connected to each other and are arranged in parallel to each other, and the field plates are located on the resist protection oxide region in the vertical direction; and a source and a drain, having the first conductivity type, the source and the drain being formed under the upper surface and connected to the upper surface in the vertical direction, wherein the source and the drain are respectively located below and outside two sides of the gate, one in the body region and the other in the well region, wherein in a channel direction, the drift region is located between the drain and the body region, in the well region and near the upper surface, whereby the drift region provides a drift current channel for the high-voltage device having multi-field plates during the conduction operation.
In one embodiment, the field plates are connected to the resist protection oxide region by one of following ways: connecting the field plates and the resist protection oxide region by a contact plug; or sequentially connecting the field plates, a contact plug, a metal region, an oxide region, and the resist protection oxide region.
From one perspective, the present invention provides a manufacturing method of a high-voltage device having multi-field plates, comprising: forming a semiconductor layer on a substrate, the semiconductor layer having an upper surface and a lower surface opposite to each other in a vertical direction; forming a well region having a first conductivity type in the semiconductor layer, wherein the well region is located under the upper surface and connected to the upper surface in the vertical direction; forming a body region having a second conductivity type in the well region, wherein the body region is located under the upper surface and connected to the upper surface in the vertical direction; forming a gate on the upper surface of the semiconductor layer, wherein a part of the body region is located directly below the gate and connected to the gate in the vertical direction, so as to provide an inversion current channel for the high-voltage device having multi-field plates in a conduction operation; forming a resist protection oxide (RPO) region on the upper surface and connecting to the upper surface, wherein the resist protection oxide region is located on a drift region and connected to the drift region; forming a plurality of field plates on the resist protection oxide region, wherein the plurality of field plates are arranged in parallel with the gate along a width direction, the plurality of field plates are not directly connected to each other and are arranged in parallel to each other, and the field plates are located on the resist protection oxide region in the vertical direction; and forming a source and a drain under the upper surface and connected to the upper surface in the vertical direction, wherein the source and the drain are respectively located below and outside two sides of the gate, one in the body region and the other in the well region, wherein in a channel direction, the drift region is located between the drain and the body region, in the well region and near the upper surface, whereby the drift region provides a drift current channel for the high-voltage device having multi-field plates during the conduction operation.
In one embodiment, the resist protection oxide region does not comprise a local oxidation of silicon (LOCOS) structure, a shallow trench isolation (STI) structure, nor a gate oxide layer.
In one embodiment, the field plate closest to the gate is connected to either the gate or the source by a conductive connection structure.
In one embodiment, the field plate closest to the drain is electrically floating or connected to the drain by a conductive connection structure.
In one embodiment, the resist protection oxide region is a continuous structure wherein all parts of the resist protection oxide region are connected together.
In one embodiment, except for the field plate closest to the gate, the other field plates are electrically floating, and by induced electric field, voltages of the other field plates are in a range between a voltage of the gate and a voltage of the drain, so as to reduce an electric field gradient of the drift region and reduce hot carrier injection (HCI) effect during operation of the high-voltage device having multi-field plates.
In one embodiment, the field plates are connected to the resist protection oxide region by one of following ways: connecting the field plates and the resist protection oxide region by a contact plug; or forming a contact plug, a metal region, and an oxide region, to connect the field plates to the resist protection oxide region.
In one embodiment, the field plates include a material of titanium nitride or tantalum nitride, and a thickness of the field plates is approximately 500 angstrom (Å).
In one embodiment, the oxide region is formed by a high aspect ratio process (HARP), or by a low temperature deposition process of plasma enhanced chemical vapor deposition (PECVD), or by a process using a material comprising tetraethoxysilane (TEOS), and a thickness of the oxide region is approximately 2000 Å.
In one embodiment, the resist protection oxide region is formed by a low pressure chemical vapor deposition (LPCVD) process, and a thickness of the resist protection oxide region is approximately 1000 Å.
Advantages of the present invention include: that the present invention has a low conduction resistance, a low figure of merit (FOM), and a high breakdown voltage (BV), by the multiple field plates.
The objectives, technical details, features, and effects of the present invention will be better understood with regard to the detailed description of the embodiments below, with reference to the attached drawings.
The drawings as referred to throughout the description of the present invention are for illustration only, to show the interrelations among the process steps and the layers, while the shapes, thicknesses, and widths are not drawn in actual scale.
The first well region 212 which has a first conductivity type is formed in the semiconductor layer 211′, and in the vertical direction, the first well region 212 is located under the upper surface 211a and connected to the upper surface 211a. The second well region 224 which has the second conductivity type is formed in the semiconductor layer 211′, and in the vertical direction, the second well region 224 is located under the upper surface 211a and connected to the upper surface 211a. The body region 215 which has the second conductivity type is formed in the second well region 224, and in the vertical direction, the body region 215 is located under the upper surface 211a and connected to the upper surface 211a. The body electrode 216 has the second conductivity type and serves as an electrical contact of the body region 215. In the vertical direction, the body electrode 216 is formed under the upper surface 211a and connected to the body region 215.
The gate 217 is formed on the upper surface 211a of the semiconductor layer 211′. As seen from the top view of
The source 218 and the drain 219 have the first conductivity type. In the vertical direction, the source 218 and the drain 219 are formed under the upper surface 211a and are connected to the upper surface 211a, and the source 218 and the drain 219 are located below and outside of the gate 217, respectively located in the body region 215 and in a part of the first well region 212 which is away from the body region 215. In a channel direction (as indicated by dashed line arrow in
The second deep well region 225 which has a second conductivity type is formed below the first well region 212 and the second well region 224 in the vertical direction, and is connected to the first well region 212 and the second well region 224. The second deep well region 225 completely covers the underside of the first well region 212 and the second well region 224 and a side of the first well region 212. The first deep well region 226 which has the first conductivity type is formed below the second deep well region 225 and connected to the second deep well region 225 in the vertical direction. The first deep well region 226 completely covers the underside of the second deep well region 225. The buried layer 227 which has the first conductivity type is formed below the first deep well region 226 and connected to the first deep well region 226 in the vertical direction. The buried layer 227 completely covers the underside of the first deep well region 226. In the vertical direction, the buried layer 227 is formed at both sides of the interface between the substrate 211 and the semiconductor layer 211′, that is, a part of the buried layer 227 is located in the substrate 211, and a part of the buried layer 227 is located in the semiconductor layer 211′.
The electrical contact 228 is formed under the upper surface 211a and connected to the second deep well region 225. The electrical contact 229 is formed under the upper surface 211a and connected to the first deep well region 226. The electrical contact 230 is formed under the upper surface 211a and connected to the upper surface 211a. The insulating structures 231 are formed between the drain 219 and the electrical contact 228, between the electrical contact 228 and the electrical contact 229, and between the electrical contact 229 and the electrical contact 230, respectively, and located under the upper surface 211a and connected to the upper surface 211a.
The resist protection oxide region 223 does not include a local oxidation of silicon (LOCOS) structure, a shallow trench isolation (STI) structure, or a gate oxide layer. In one embodiment, the field plate 214 closest to the gate 217 is connected to the gate 217 or the source 218 by a conductive connection structure. In one embodiment, the field plate 214 closest to the drain 219 is electrically floating or connected to the drain 219 by a conductive connection structure. In one embodiment, the resist protection oxide region 223 is a continuous structure wherein all parts of the resist protection oxide region are connected together. In one embodiment, except for the field plate 214 closest to the gate 217, the other field plates 214 are electrically floating, and by induced electric field, the voltages of the other field plates 214 are in a range between the voltage of the gate 217 and the voltage of the drain 219, so as to reduce an electric field gradient of the drift region 212a and reduce hot carrier injection (HCI) effect when the high-voltage device having multi-field plates 20 operates.
The field plate 214 is connected to the resist protection oxide region 223 by one of following ways: (1) connecting the field plate 214 and the resist protection oxide region 223 by a contact plug 220; or (2) sequentially connecting the field plate 214, the contact plug 220, the metal region 221, the oxide region 222, and the resist protection oxide region 223. The embodiment shown in
In one embodiment, the material of the field plate 214 is, for example, but not limited to, titanium nitride or tantalum nitride. In one embodiment, the thickness of the field plate 214 is approximately 500 angstrom (Å). In one embodiment, the oxide region 222 is formed by a high aspect ratio process (HARP), by a low temperature deposition process of plasma enhanced chemical vapor deposition (PECVD), or by a process using a material including tetraethoxysilane (TEOS). In one embodiment, the thickness of the oxide region 222 is approximately 2000 Å.
In one embodiment, the resist protection oxide region 223 is formed by a low pressure chemical vapor deposition (LPCVD) process. In one embodiment, the thickness of the resist protection oxide region 223 is approximately 1000 Å.
It should be noted that the term “inversion current channel” means thus. Taking this embodiment as an example, when the high voltage device 20 operates in conduction operation due to the voltage applied to the gate 217, an inverse layer is formed below the gate 217, to provide a channel for the conduction current to flow through, which is the inverse current channel known to a person having ordinary skill in the art, so the details thereof are not redundantly explained here.
It should be noted that the term “drift current channel” means thus. Taking this embodiment as an example, the drift current channel refers to a region where the conduction current passes through in a drifting manner when the high-voltage device operates in conduction operation, which is known to a person having ordinary skill in the art, so the details thereof are not redundantly explained here.
It should be noted that the upper surface 211a as referred to does not mean a completely flat plane, but refers to a surface of the semiconductor layer 211′.
It should be noted that the gate 217 includes a conductive layer 2172, a dielectric layer 2171 connected to the upper surface 211a, and a spacer layer 2173 having electrical insulating properties, which are well known to those with ordinary knowledge in the art, and will not be repeated here.
It should be noted that the aforementioned “first conductivity type” and “second conductivity type” mean that impurities of corresponding conductivity types are doped in regions of the high voltage MOS device (for example but not limited to the aforementioned first well region, second well region, first deep well region, second deep well region, buried layer, body region, body electrode, source, and drain, etc.), so that the regions have the corresponding conductivity type, wherein the first conductivity type for example is N-type and the second conductivity type is P-type, or the opposite).
In addition, the term “high voltage device” refers to a transistor device wherein a voltage applied to the drain thereof in normal operation is higher than a specific voltage, such as 5V. A lateral distance (i.e., a length of the drift region) between the body region 215 and the drain 219 of the high voltage device is determined according to the required operation voltage during normal operation, so that the device can operate at or higher than the aforementioned specific voltage, which is known to a person having ordinary skill in the art, so the details thereof are not redundantly explained here.
The present invention is superior to the conventional art in that: according to the present invention, taking the embodiment shown in
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In an alternative embodiment, the steps of forming the metal region 221 and the oxide region 222 can be omitted. In this case the contact plug 220 is first directly formed on the resist protection oxide region 223, and then the field plate 214 is formed on the contact plug 220, so as to connect the field plate 214 with the resist protection oxide region 223. In yet another alternative embodiment, the above two methods of forming the field plates 214 can be combined; more specifically, for a part of the field plates 214, the contact plug 220 is formed to connect the field plate 214 and the resist protection oxide region 223, and for another part of the field plates 214, the oxide region 222, the metal region 221, the contact plug 220, and the field plates 214 are sequentially formed, so that this part of the field plates 214 is connected to the resist protection oxide region 223 through the oxide region 222, the metal region 221, and the contact plug 220.
The resist protection oxide region 223 does not include a local oxidation of silicon (LOCOS) structure, a shallow trench isolation (STI) structure or a gate oxide layer. In one embodiment, the field plate 214 closest to the gate 217 is connected to either the gate 217 or the source 218 by a conductive connection structure. In one embodiment, the field plate 214 closest to the drain 219 is electrically floating or connected to the drain 219 by a conductive connection structure. In one embodiment, the resist protection oxide region 223 is a a continuous structure wherein all parts of the resist protection oxide region 223 are connected together. In one embodiment, except for the field plate 214 closest to the gate 217, the other field plates 214 are electrically floating, and the voltages of the other field plates 214 are in a range between the voltage of the gate 217 and the voltage of the drain 219 by inducing an electric field, so as to reduce the electric field gradient of the drift region 212a and hot carrier injection (HCI) effect when the high-voltage device having multi-field plates 20 operates.
In one embodiment, the step of forming the plurality of field plates 214 on the resist protection oxide regions 223 includes one of the following steps: (1) forming contact plugs 220 to connect the field plates 214 and the resist protection oxide regions 223; or (2) sequentially forming the contact plugs 220, the metal regions 221, and the oxide regions 222 to connect the field plates 214 and the resist protection oxide regions 223. In one embodiment, the field plate 214 includes a material of, for example, but not limited to, titanium nitride or tantalum nitride. In one embodiment, the thickness of the field plate 214 is approximately 500 Å.
In one embodiment, the oxide region 222 is formed by a high aspect ratio (HARP) process or by a low temperature deposition process of plasma enhanced chemical vapor deposition (PECVD), or by a process using materials including tetraethoxysilane (TEOS). In one embodiment, a thickness of the oxide region 222 is approximately 2000 Å. In one embodiment, the resist protection oxide region 223 is formed by a low pressure chemical vapor deposition (LPCVD) process. In one embodiment, the thickness of the resist protection oxide region 223 is approximately 1000 Å.
As described above, the present invention can achieve low on-resistance, low figure of merit (FOM), and good breakdown voltage (BV) by providing multi-field plates.
The present invention has been described in considerable detail with reference to certain preferred embodiments thereof. It should be understood that the description is for illustrative purpose, not for limiting the broadest scope of the present invention. Those skilled in this art can readily conceive variations and modifications within the spirit of the present invention. The various embodiments described above are not limited to being used alone; two embodiments may be used in combination, or a part of one embodiment may be used in another embodiment. For example, other process steps or structures, such as a deep well region, may be added. For another example, the lithography process step is not limited to the mask technology but it can also include electron beam lithography, immersion lithography, etc. Therefore, in the same spirit of the present invention, those skilled in the art can think of various equivalent variations and various combinations, and there are many combinations thereof, and the description will not be repeated here. The scope of the present invention should include what are defined in the claims and the equivalents.
Number | Date | Country | Kind |
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111124484 | Jun 2022 | TW | national |