This invention relates to actuators, and particularly to hydraulic actuators useful for haptic devices.
Actuators convert energy (electrical, mechanical, chemical, thermal) to mechanical motion. Examples include solenoids, electric motors, hydraulic and pneumatic pistons, piezoelectrics, shape memory alloys and electroactive polymers. The predominant form of actuation in industry is shared by electric motors and hydraulic and pneumatic pistons. Hydraulic pistons dominate the heavy industries (construction, aerospace, manufacturing) where high forces and high power density are a necessity.
Electric motors have two primary means for converting electrical to mechanical energy. Constant current controls torque whereas providing constant voltage controls speed. Hydraulic actuators have one primary control mode: constant flow controls speed. Conventional hydraulic joints are motion controlled (position or velocity controlled). There is no direct way of directly controlling torque to a conventional hydraulic joint.
Existing haptic devices use torque controlled electric motors. These devices can be heavy and can generate a significant amount of heat. Hydraulic actuators have not frequently been used in haptic and other prosthetic devices due to weight, control issues and other concerns. Also, hydraulic actuators can lock up when they malfunction, which is not desirable in a prosthetic or haptic device.
Devices with hydraulic involute cam actuators have been described in WO 2010/099175, the disclosure of which is incorporated by reference. Such devices provide for the efficient transmission of the linear motion of hydraulic actuators into torque.
A hydraulic apparatus with direct torque control includes a cam body, the cam body being rotatable about an axis and having at least two mirror image involute cam surfaces on opposing sides of the axis. At least two hydraulic actuators are provided on opposing sides of the axis. Each of the actuators has a linearly extendable ram and a hydraulic cylinder. The ram has a piston positioned in the hydraulic cylinder and each ram is extendable to contact the involute cam surface on the respective opposing side of the axis. A fluid supply line is provided for delivering a pressurized fluid to each of the cylinders. An open fluid connection is provided between the hydraulic cylinders. A pressure relief or flow control valve is associated with each of the hydraulic cylinders. The pressure relief or flow control valves are operable to selectively assume a closed position to retain fluid in the hydraulic cylinders or assume an open position to release fluid from the hydraulic cylinders. A control operates the pressure relief or flow control valves between at least the closed and open positions, to extend and retract the rams out of and in to the cylinders to rotate the cam body about the axis with controlled torque.
A fixed area fluid supply orifice can be associated with each hydraulic cylinder. The supply orifices have an equal area and are connected to a common supply of pressurized fluid. The cylinders can be provided in a cylinder housing, and the cam body can be pivotally connected to the cylinder housing through the axis.
A tool can be connected to the can body, whereby movement of the cam body will cause movement of the tool. The tool can be a robotic, prosthetic or orthotic device. The robotic, prosthetic or orthotic device can be selected from the group consisting of a hand, a shoulder, an arm, an elbow, a finger, a foot, an ankle, a knee, a hip, and a leg.
A barrel can and cam follower can be provided to impart rotation about an axis orthogonal to the axis of rotation of the cam body. The cam body can include two coincident pairs of involute cam surfaces. A second hydraulic apparatus can be provided and connected in series to the other hydraulic apparatus. The valves can be any suitable valve, such as poppet valves.
A robotic, prosthetic or orthotic device includes a hydraulic device. The hydraulic device has a cam body, the cam body being rotatable about an axis and having at least two mirror image involute cam surfaces on opposing sides of the axis. At least two hydraulic actuators are provided on opposing sides of the axis. Each of the actuators has a linearly extendable ram and a hydraulic cylinder. The ram has a piston positioned in the hydraulic cylinder and is extendable to contact the involute cam surface on the respective opposing side of the axis. A fluid supply line is provided for delivering a pressurized fluid to each of the cylinders. A pressure relief valve is associated with each of the hydraulic cylinders, the pressure relief valves being operable to selectively assume a closed position to retain fluid in the hydraulic cylinders or assume an open position to release fluid from the hydraulic cylinders. A control operates the pressure relief valves between at least the closed and open positions, to extend and retract the rams out of and in to the cylinders to rotate the earn body about the axis with controlled torque.
A robotic, prosthetic or orthotic tool can be connected to the cam body. The robotic, prosthetic or orthotic tool is selected from the group consisting of a hand, a shoulder, an arm, an elbow, a finger, a foot, an ankle, a knee, a hip, and a leg. The robotic, prosthetic or orthotic device can include first and second hydraulic devices connected in series. The first hydraulic device can be connected to a robotic, prosthetic or orthotic hand. The robotic, prosthetic or orthotic hand can have a plurality of pairs of first and second hydraulic device digits, wherein the first hydraulic devices are connected to the robotic, prosthetic or orthotic hand, and another pair of first and second hydraulic devices connected to the hand as an opposable thumb.
A method of applying torque to a body, includes the steps of:
providing a hydraulic device, said hydraulic device comprising a cam body, the cam body being rotatable about an axis and having at least two mirror image involute cam surfaces on opposing sides of the axis;
at least two hydraulic actuators on opposing sides of the axis, each of the actuators having a linearly extendable ram and a hydraulic cylinder, the ram comprising a piston positioned in the hydraulic cylinder and the ram being extendable to contact the involute cam surface on the respective opposing side of the axis;
a fluid supply line for delivering a pressurized fluid to each of the cylinders;
an open fluid connection between the hydraulic cylinders;
a pressure relief or flow control valve associated with each of the hydraulic cylinders, the pressure relief or flow control valves being operable to selectively assume a closed position to retain fluid in the hydraulic cylinders or assume an open position to release fluid from the hydraulic cylinders; and
a control for operating the pressure relief or flow control valves between at least the closed and open positions, to extend and retract the rams out of and in to the cylinders to rotate the cam body about the axis with controlled torque;
applying fluid pressure equally to the hydraulic cylinders to provide no torque on the cam body about the axis;
selectively releasing pressure in at least one of the hydraulic cylinders by operating a respective pressure relief valve, to create a hydraulic pressure differential between the hydraulic cylinders, the pressure differential creating a torque on the cam body about the axis and a net force on the respective ram of the reduced pressure hydraulic cylinder, causing the ram to retract into the respective hydraulic cylinder.
A fuller understanding of the present invention and the features and benefits thereof will be obtained upon review of the following detailed description together with the accompanying drawings, in which:
The subject of this invention is a hydraulic apparatus that enables direct control of torque. The invention provides direct torque control, using fluid power, of a compact mechanical apparatus such as a prosthetic joint. The joint can provide high torques with less volume and weight than electric motors, and remains very cool, which is important for wearable devices. This invention provides a direct means to provide torque proportional to an input electrical signal. This characteristic is critical for wearable force controlled devices. The joint is free to move when there is no electrical power. Therefore it is fail safe. Likewise, resistance torque increases with increasing electrical command.
As shown in
The cam body 14 has mirror image involute surfaces 70, 74 on opposing sides of the axis 24. The actuators 18 and 22 are also aligned on respective opposing sides of the axis 24, such that extending of the rams 26, 30 out of the cylinders 42, 46 will cause the rams to contact the respective involute surfaces 70, 74.
Equation (1) is the general curve that defines the involute cam surface:
x=r(cos(θ)+θ sin(θ))
y=r(sin(θ)−θ cos(θ)) (1)
There are several advantages to this cam profile. First, the transmission ratio, the conversion of actuator force to cam body torque, is constant independent of the cam orientation θ. Traditional slider crank mechanisms experience a 2:1 variation in transmission ratios through 120 degrees of motion. Therefore, the actuators must be oversized (by a factor of two) to ensure peak torque through the full range of motion. This is not the case for the involute cam actuator. The pressure angle between the rams 26, 30 and the involute cam surfaces 70, 74 is 0° through the full range of motion of the cam. This ensures very low friction, no side loading on the rams and efficient transmission of actuator forces to cam body torque. Torque is controlled by the antagonistic actuators 18, 22, which reduces backlash during operation. Also, because the actuators 18, 22 are stationary, fluid can be routed to the actuators through fixed supply lines rather than flexible hoses. This increases reliability and decreases the chance of leakage.
Equation (2) expresses the torque as a function of the actuator pressures (P1 and P2) where Ap, is the piston cross sectional area:
τ=rAp(P1−P2) (2)
Therefore, providing direct control of torque requires direct control of pressure. The invention can use a fixed orifice between the supply pressure Ps and chambers 48, 52, and pressure relief valves 68, 72 between the chambers 48, 52 and the return pressure Pr1 and Pr2. The fixed orifice area (Co) can be approximately ½ the cross sectional area of the orifices C1, C2 of the pressure relief valves 68, 72. When both of the pressure relief valves 68, 72 are closed, both chamber pressures are P. Since the actuators 18, 20 have the same cross sectional area and the transmission ratio (r, due to the involute cam) is independent of cam body angle, the net torque is zero. If one of the valves is opened, the pressure in the respective chamber will drop producing a net torque proportional to the valve opening—torque will be proportional to the valve command.
For the two chambers, the pressures are:
where Cd is the discharge coefficient, and V1 and V2 are the chamber volumes. It is clear from the equations that opening either of the pressure relief or flow control valves 68, 72 and orifices C1 or C2 directly reduces the pressure in the respective chamber. For analysis, the above pressure expressions are linearized:
For steady state conditions ({dot over (θ)}=0), the maximum pressure drop can be obtained through the continuity equation (assuming only one valve orifice, C1, is open):
Evaluating the expression, a closed form solution for the steady state chamber pressure is as follows:
Therefore, if the variable orifice from the pressure relief valves 68, 72 is twice the area of the fixed orifice, the minimum chamber pressure is 0.2 Ps, Controlling C0 directly controls the pressure through the above expression between Ps and 0.2 Ps. To provide symmetry on the torque, one valve can be controlled at a time. Therefore, C1 controls negative torque and C2 controls positive torque about axis 24.
The actuators 18 and 22 preferably have the same hydraulic characteristics, such as chamber dimensions, piston size and construction, ram size and construction, and orifice size and flow characteristics, in order to facilitate the balancing of actuator force delivered by each of the actuators 18 and 22 to the cam body 14. It is possible to provide the pressurized fluid to the actuators 18 and 22 from different supply lines, however, using a common supply line facilitates delivering the fluid at an equal pressure, and thereby the balancing of pressure in the cylinders and resulting force on the involute surfaces to zero the torque about the cam body 14.
An open fluid connection is provided between the hydraulic cylinders 42 and 46. The open fluid connection allows the hydraulic fluid to freely exit from one cylinder and enter another when the actuators 18 and 22 are in the balanced, no (or negligible) torque condition. As the cam body 14 is rotated and a piston in one of the cylinders is retracted, a volume of hydraulic fluid is expelled from that cylinder through the open fluid connection, and an equal volume of fluid enters the other cylinder. For a given angular movement of the cam body 14, the volume of fluid expelled from one cylinder will be the same as the volume of fluid entering the other. It is possible, however, to have different involute surfaces that are not mirror images, and differently dimensioned actuators, in which case for a given angular movement of the cam body 14 the movement of the pistons in each cylinder will be different, while maintaining the no torque condition. The open fluid connection can be a separate line, or can be the supply lines 54, 56 if they connected and constructed in such a way as to provide a direct pen fluid connection between the cylinders 42 and 46.
There is shown in
The actuators 88, 92 receive fluid through fixed fluid supply lines 128, 132 which can be connected to a common supply with pressure Ps. The release of fluid pressure from actuator 92 causes a differential in pressure between actuator 88 and actuator 92, which causes ram 104 of actuator 88 to extend against involute cam surface 112, while involute cam surface 116 exerts a retracting force on ram 108 of actuator 92. As the pivot point 124 and axis of rotation is between the two rams 104, 108 in this example, the result will be a net counterclockwise torque about the axis 124. Suitable fastening structure such as bolts 140 can be provided on the cam body 84 so that a tool can be attached to the cam body. Many different tools can be operated by a hydraulic apparatus according to the invention, including prosthetic tools.
There is shown in
There is shown in
The involute cam surfaces 248, 252 of the hydraulic apparatus 224 and the involute cam surfaces 284, 288 of the hydraulic apparatus 228 can be provided on separate cam bodies. In the embodiment shown in
There is shown in
The orthotic hand 340 can include a first hydraulic apparatus 354 and a second hydraulic apparatus 358. The first hydraulic apparatus 354 can be connected to the second hydraulic apparatus 358 by pivotal scissor connectors 360-363 to enable a remote center of rotation (enables joint rotation about the finger joint). Finger rings such as proximal ring 370 and distal ring 374 or other suitable engagement structure can be provided to engage the finger or orthosis in the area of the distal phalanges and the intermediate and/or proximal phalanges. Scissor connectors 360-363 can connect the second hydraulic apparatus 358 to distal ring 374.
Hydraulic apparatus 354 comprises hydraulic actuators 378, 382 and a cam body 386. The hydraulic actuators 378, 382 have pistons connected to rams 390, 394. The rams 390, 394 contact involute cam surfaces 398, 402 to impart rotation of the cam body 386 about pivot member 406. Cam body 386 is engaged to scissor connector 360, such that rotation of cam body 386 will pivot scissor connector 360, and through linkages will also move connectors 361-363.
Hydraulic apparatus 358 comprises hydraulic actuators 410, 414 and a cam body 418. The hydraulic actuators 410, 414 have pistons connected to rams 422, 426. The rams 422, 426 contact involute cam surfaces 430, 434 to impart rotation of the cam body 418 about pivot member 438. Cam body 418 is engaged to associated scissor connector 360, and through linkages to connectors 361-363, such that rotation of cam body. The scissor mechanism enables joint rotation about the finger joint rather than the mechanism joint, as the point of rotation will be the intersection of the dashed lines in
In operation, the hydraulic actuators are selectively controlled by a suitable control device such as a computer, programmable controller, or other programmable device operating on pressure relief or flow control valves as previously described. Feedback devices such as proximity sensors may also be included to allow for accurate control throughout the range of motion. Joint position sensors provide pose information for the mechanism. Joint torque can be specified by computer models simulating virtual environments or from actual measured data from a remotely controlled robotic hand. Strain measurement or pressure measurement can be used to measure the actual joint torque for the controls. The selective operation of the actuators 378, 382 and associated rams 390, 394 for example will cause pivoting of the cam body 386, which will cause either extension or retraction of the scissor connectors 360, 364 and commensurate movement of the proximal ring 370 and associated part of the finger or prosthesis. Selective operation of the actuators 410, 414 and associated rams 422, 426 will cause pivoting of the cam body 418, which will cause either extension or retraction of the scissor connectors 360, 364 and distal finger ring 374 and associated part of the finger or prosthesis.
The invention is useful for many different kinds of orthosis, such as a hand, a shoulder, an arm, an elbow, a finger, a foot, an ankle, a knee, a hip, and a leg. The invention also can be used with robots, tools and machines that are not associated with or related to orthotics. Other component designs, shapes, dimensions, and the like are possible. Many different materials and hydraulic fluids can be utilized.
Number | Date | Country | Kind |
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PCT/US2010/025199 | Feb 2010 | US | national |
This application is a continuation-in-part of U.S. patent application Ser. No. 12/394,276, filed Feb. 27, 2009, and also claims priority to International Application No. PCT/US2010/025199, filed Feb. 24, 2010, the entireties of which are incorporated by reference herein.
This invention was made with government support under DE-AC05-00OR22725 awarded by The United States Department of Energy. The government has certain rights in the invention.
Number | Date | Country | |
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Parent | 12394276 | Feb 2009 | US |
Child | 12970185 | US |