Patent Grant
11215172
This application claims priority under 35 U.S.C. ยง 119 to application no. DE 10 2018 214 481.8, filed on Aug. 28, 2018 in Germany, the disclosure of which is incorporated herein by reference in its entirety.
The disclosure relates to a hydrostatic positive displacement machine, the swept volume of which is adjustable and which has a lifting element, a rotor with positive displacement elements, which are supported on the lifting element, and, in order to adjust the swept volume, a hydraulic adjusting device which comprises an adjusting piston, which is mounted in or on a cylinder and is movable axially rectilinearly in relation to the cylinder and which is adjacent to a pressurizable adjusting chamber, wherein a bearing gap is formed between a circular-cylindrical bearing surface of the adjusting piston and a circular-cylindrical bearing surface of the cylinder.
A hydrostatic positive displacement machine of this type is known in the form of an axial piston pump of swashplate design from DE 199 49 169 C2, for example. In the case of this axial piston pump, positive displacement pistons, which are movable axially parallel to the axis of rotation of a drive shaft in a cylinder drum, which is coupled to the drive shaft for rotation therewith, are supported on a swashplate which is pivotable about a pivot axis in order to adjust the swept volume. For the adjustment, there is an adjusting device which comprises an adjusting piston which is cup-shaped and therefore has an interior space and is supported on the swashplate via a flattened and otherwise spherical sliding block, which is held in the swashplate, and with which the swashplate can be pivoted in the one direction. The interior space in the adjusting piston is part of an adjusting chamber for which the pressure fluid inflow and the pressure fluid outflow are controlled by one control valve or by a plurality of control valves and in which there is an adjusting pressure which is determined by the force necessary for pivoting or for holding the swashplate and by the operative surface of the adjusting piston. The swashplate is pivoted in the opposite direction by the positive displacement pistons which are under high pressure. For this purpose, the swashplate is pivotable about an axis which is at a distance from the axis of rotation of the drive shaft.
The tribological contact between the adjusting piston and the cylinder is effected by friction and therefore also by wear. This is therefore in particular also the case because transverse forces act on the adjusting piston during operation. In the case of the hydrostatic axial piston pump known from DE 199 49 169 C2, a relative movement between the sliding block and the adjusting piston takes place during pivoting of the swashplate. The friction generates a transverse force on the adjusting piston. In other constructions, the transverse forces on the adjusting piston may have other causes.
Hydrostatic positive displacement machines, the swept volume of which is adjustable, are also known in which the lifting element is adjusted by an adjusting piston, which is activated by a valve, in the one direction and by what is referred to as a counter piston, the operative surface of which is smaller than that of the adjusting piston and which is acted upon directly by the high pressure, in the other direction. The counter piston will also be subsumed under the term adjusting piston below.
Apart from hydrostatic axial piston machines, there are also hydrostatic radial piston machines and hydrostatic vane-type machines with adjusting devices for adjusting the swept volume.
The disclosure is based on the object of developing a hydrostatic positive displacement machine of the type in question in such a manner that the friction and the wear in the adjusting device are low.
This object is achieved for a hydrostatic positive displacement machine of the type referred to at the beginning in that the adjusting piston is mounted hydrostatically, wherein at least three pressure pockets are distributed uniformly in a row over the circumference of a bearing surface, and wherein pressure fluid flows into each pressure pocket via a fixed throttle, which is assigned only to the respective pressure pocket, and flows out of each pressure pocket via the bearing gap. In the case of such a hydrostatic mounting, each pressure pocket is arranged fluidically between the fixed throttle and a variable throttle formed by the bearing gap. If the bearing gap width increases on a first side of the adjusting piston, because the adjusting piston moves toward the opposite, second side, the throughflow cross section of the variable throttle(s) becomes greater on the first side and the pressure in the pressure pockets on the first side drops. On the second side, the bearing gap becomes narrower, and therefore the throughflow cross section of the variable throttle becomes smaller and the pressure in the pressure pockets of the second side rises. The force imbalance forces the adjusting piston back again into a central position in which the bearing gap width is constant all the way around. This result arises independently of the loading.
The disclosed arrangement can be used for hydrostatic positive displacement machines which are designed as a pump or as a motor or are operable in both manners of operation.
In a particularly simple embodiment, the fixed throttles are arranged between the adjusting chamber and the pressure pockets. The pressure fluid flows into the pressure pockets from the adjusting chamber.
The diameter of the fixed throttles in the form of bores lies preferably within the range of between 0.05 mm and 0.5 mm, and therefore only little pressure fluid is required for the hydrostatic mounting of the adjusting piston.
All of the pressure pockets can have the same shape and size and all of the fixed throttles can have the same diameter.
A plurality of rows of pressure pockets are preferably present in the direction of movement of the adjusting piston, i.e. one behind another in the axial direction, in a bearing surface. In the case of such an arrangement, a constant height of the bearing gap can be achieved over a large part of the guided length or over the entire guided length of the adjusting piston. It is advantageous if pressure pockets are located at least in that region of a bearing surface overlapped by the other bearing surface in each position of the adjusting piston. This has the advantage that pressure fluid does not flow directly through a bearing gap into the housing of the positive displacement machine without throttling via the fixed throttles and the pressure pockets, which are located on a part of the bearing surface that is not overlapped by the other bearing surface in every position of the adjusting piston, and therefore the quantity of pressure fluid necessary for the hydrostatic mounting is kept low.
Various shapes are conceivable for the pressure pockets. The pressure pockets can be polygons, in particular triangles or quadrangles, in particular rectangles, in particular squares. Ellipses, in particular circles, are also conceivable. The pressure pockets are preferably rectangular.
The extent of the pressure pockets is likewise preferably greater in the circumferential direction than in the axial direction, in particular the pressure pockets are approximately 10 times as large in the circumferential direction as in the axial direction.
The pressure pockets are advantageously located in the bearing surface of the adjusting piston since the latter as an individual part can readily be machined in a simple manner.
Hydrostatic positive displacement machines are known in which the adjusting piston is configured in a cup-shaped manner with an interior space as adjusting chamber or as part of the adjusting chamber and is mounted and guided with its outer surface in the cylinder. In one particular embodiment, the pressure pockets are located in the outer surface of the adjusting piston, wherein the fixed throttles are formed by bores which lead from the interior space through the wall of the adjusting piston into the pressure pockets. If the adjusting piston is guided on a cylinder, the pressure pockets can be located on the outer side of the cylinder.
The pressure pockets can also be located in that bearing surface of the two bearing surfaces which is directed inward. This has the advantage that pressure pockets can be present over the entire guide length without pressure fluid flowing out of the adjusting chamber via the fixed throttles and the pressure pockets into the housing of the positive displacement machine. The pressure pockets which are not overlapped by the other bearing surface are open toward the adjusting chamber in the inlet and in the outlet and do not have any effect.
Pressure pockets can be present in a bearing surface over virtually the entire axial length thereof.
The disclosed arrangement can be used with particular advantages in the case of hydrostatic axial piston machines, in particular in the case of hydrostatic axial piston machines of swashplate design, in which the adjusting piston is movable essentially in the axial direction, i.e. in the direction of the axis of the drive shaft.
A hydrostatic mounting according to the disclosure of the adjusting piston is particularly advantageous for an adjusting piston which is adjacent to an adjusting chamber, the fluid charging of which is controlled by a valve. Such an adjusting piston conventionally has quite a large cross section, and therefore the ratio of guide length to cross section is quite small. An optionally present counter piston acted upon permanently by the high pressure has a smaller cross section than the adjusting piston. Therefore, the ratio of guide length to cross section is also generally more advantageous in a counter piston than in the adjusting piston. A hydrostatic mounting is therefore particularly advantageous in the case of an adjusting piston, but is also of advantage in the case of a counter piston.
Two exemplary embodiments of a hydrostatic positive displacement machine according to the disclosure that are each in the form of a hydrostatic axial piston pump of swashplate design and also various types of adjusting piston are illustrated in the drawings. The disclosure will now be explained in more detail with reference to the figures of said drawings.
In the figures:
The hydrostatic axial piston machines according to
The axial piston pump shown in
To remove leakage oil, the housing part 11 has a leakage oil connection 19 which is closed by a closure screw 20 in
The drive shaft 13 is mounted in the base of the housing part 11 and in the connection plate 12 via tapered roller bearings 21 and 22 so as to be rotatable about the axis of rotation 16 and reaches in a centered manner through a central aperture of the cylinder drum 14. The latter is connected to the drive shaft 13 for rotation therewith, but so as to be movable axially, and can therefore lie against the control plate 15 without play.
The cylinder drum 14 is essentially a circular-cylindrical body with a center axis 25. It has a central cavity 26 which is continuous in the direction of the center axis and through which the drive shaft 13 passes. The central cavity 26 accommodates a helical compression spring 27 which surrounds the drive shaft 13 and, at its one end, is supported on a securing ring 28 inserted into the cylinder drum 14 and at its other end is ultimately supported on the swashplate 17 and presses the cylinder drum against the control plate 15. In the region of a drum neck which projects in the direction of the pivoting cradle 17 and has a reduced outside diameter, the cylinder drum 14 is provided on the inside with a toothing 29 which engages in a corresponding toothing 30 of the drive shaft 13. The cylinder drum 14 is connected to the drive shaft 13 for rotation therewith, but so as to be movable axially, via the toothings. Owing to the axial movability, the cylinder drum 14 can be pressed by the helical compression spring 27 against the control plate 14 without play.
A plurality of, for example seven, cross-sectionally circular-cylindrical cylinder chambers 35 are introduced into the cylinder drum 14 in a manner distributed uniformly over the circumference lying on the same reference circle, said cylinder chambers running parallel to the center axis 25, which coincides with the axis of rotation 16 of the drive shaft 13. The cylinder chambers because of their circular-cylindrical cross section are referred to below as cylinder bores even if they are not produced or are not solely produced from the full material by drilling. A positive displacement piston 36 as the positive displacement element is accommodated by each cylinder bore 35 and guided in the longitudinal direction.
At the end facing the pivoting cradle 17, the positive displacement pistons 36 have a spherical head 37 which captively enters a corresponding recess of a sliding shoe 38, and therefore a ball and socket joint is formed between the positive displacement piston and sliding shoe. The positive displacement pistons 36 are supported on the pivoting cradle 17 by means of the sliding shoes 38, and therefore said positive displacement pistons execute a stroke movement in the cylinder bores 35 during operation. The size of the stroke is determined here by the inclination of the pivotable pivoting cradle 17. An adjustment device 40 is provided for adjusting the inclination of the pivoting cradle 17.
So that the positive displacement pistons 36 do not lift off from the pivoting cradle 17, but rather remain on the pivoting cradle even during what is referred to as the intake stroke, a pull-back plate 41 is provided which is loaded in a known manner in the direction of the pivoting cradle by the helical compression spring 27 via various components which are not denoted specifically. The second end of the helical compression spring 27 is therefore supported on the pivoting cradle 17 via, inter alia, the pull-back plate 41 and the sliding shoes 38 and therefore not only ensures that the cylinder drum 14 is pressed against the control plate 15 even without operating pressure, but also that the positive displacement pistons 36 are pulled out of the cylinder bores 35 during the intake stroke and the sliding shoes 38 remain on the pivoting cradle 17.
The pivoting cradle 17 is mounted in the housing 10 via two circular-cylindrical bearing surfaces 42 in bearing shells 43, which are inserted in the housing part 11, so as to be pivotable about a pivot axis 44 which runs perpendicular to the plane of the drawing according to
The adjustment device 40 enables the pivoting cradle 15 to be adjusted only toward smaller pivoting angles. The pivoting angle is increased firstly by a resetting spring 45 which is clamped between the housing 10 and the pivoting cradle 17 and ensures that the pivoting cradle 17 is pivoted out to the maximum when unpressurized. Secondly, because of the excentric mounting of the pivoting cradle 17, the drive mechanism forces which are exerted on the pivoting cradle by the positive displacement pistons 36, which are located specifically on the high pressure side, act in the pivoting-out direction during operation.
The adjustment device 40 comprises an adjusting piston 50 which is of cup-shaped design and is guided in a sliding manner in a circular-cylindrical receptacle 51, called cylinder below, of the housing 11. The cylinder 51 is open toward the interior space 18 and outward and has an axis which, together with the axis of rotation 16 of the drive shaft 13, defines a plane to which the pivot axis 44 of the pivoting cradle 17 is perpendicular. The axis of the cylinder 51 is only slightly inclined toward the axis of rotation 16, and therefore the adjusting piston 50 is also moved in a direction which is slightly inclined with respect to the axis of rotation 16. If an adjusting piston is slightly inclined in such a manner, or guided parallel to the axis of rotation of the drive shaft, in a hydrostatic axial piston machine of swashplate design, an axial piston machine with longitudinal adjustment is referred to.
The adjusting piston 50 lies with the outer side of its base 52 against a sliding block 53, which is inserted in a spherical cap of the pivoting cradle 17 so as to be movable on all sides, but captively. The space in the interior of the adjusting piston 50 and in front of the open end side of the adjusting piston forms the adjusting chamber 54. The latter is therefore closed in the one direction with respect to the interior of the housing 11 by the base of the adjusting piston 50. A control valve 55 is inserted from the outside into the cylinder 51, said control valve closing off the adjusting chamber 54 to the outside and controlling the inflow and the outflow of pressure fluid into and out of the adjusting chamber 54. The control valve 55 has a valve piston 56 which is acted upon in the one direction by a proportional solenoid 57 and in the other direction by a helical compression spring 58, which is supported on the adjusting piston 50. The valve piston 56 is equalized in respect of the pressure in the adjusting chamber 54. As a result, in the event of a certain energizing of the proportional solenoid 57 and therefore in the event of a certain magnetic force exerted on the valve piston 56, the adjusting piston 50 and, with the latter, the pivoting cradle 17 are each brought into such a position that the force of the helical compression spring 58 is precisely the same size as the magnetic force. An electroproportional adjustment of the pivoting cradle 17 is thereby obtained.
The adjusting piston 50 is mounted hydrostatically directly in the cylinder 51. For this purpose, it is provided on its outer surface 64, which forms a bearing surface, with at least one ring of a plurality of, here eight, identical individual pressure pockets 65. The angular distance between two adjacent pressure pockets 65 is always the same. The pressure pockets 65 are very narrow in the axial direction of the adjusting piston 50. In the circumferential direction, a pressure pocket 65 extends over approximately eight percent of the circumference of the adjusting piston 50 and is of a length in the circumferential direction that is approximately ten to twelve times the size of the width in the axial direction. The pressure pockets 65 are therefore narrow grooves which can be produced by a milling or sawing tool.
Each pressure pocket 65 is fluidically connected via a bore 66 to the interior of the adjusting piston 50 and therefore to the adjusting chamber 54. The bore 66 constitutes a fixed throttle. Between the outer surface 64 of the adjusting piston 50 and the inner wall 67 of the cylinder 51, which inner wall constitutes the housing-side bearing surface for the adjusting piston 50, there is a bearing gap 68 via which pressure fluid flowing into a pressure pocket 65 via the fixed throttle 66 can enter into the interior space 18 of the housing 10, in which tank pressure prevails. The bearing gap 68 constitutes a variable throttle, which is arranged in series with the fixed throttle, for the outflow of pressure fluid from a pressure pocket 65 into the housing.
If a pressure fluid flows via two throttles connected in series to each other, a pressure arises between the two throttles that depends on the pressure upstream of the first throttle and on the pressure downstream of the second throttle and on the respective hydraulic resistance of the two throttles. If the two throttles have the same hydraulic resistance, the pressure between the two throttles lies precisely in the center between the upstream pressure and the downstream pressure. If the hydraulic resistance of the second throttle is lower than that of the first throttle, the pressure between the two throttles is closer to the downstream pressure, and, if the hydraulic resistance of the second throttle is greater than that of the first throttle, the pressure between the two throttles is closer to the upstream pressure.
If the adjusting piston 50 is centered with respect to the cylinder 51, the hydraulic resistance of the bearing gap 68 is identical for the pressure pockets 65 of an encircling ring of pressure pockets. Since the fixed throttles in any case have the same hydraulic resistance for all of the pressure pockets 65, the same pressure prevails in all of the pressure pockets 65 and the forces generated on the adjusting piston by the pressures in the pressure pockets cancel one another out. If the adjusting piston 50 is now shifted toward one side, the bearing gap on this side becomes smaller and therefore the hydraulic resistance of the variable throttles becomes greater and, on the other side, the bearing gap becomes larger and therefore the hydraulic resistance of the variable throttles becomes smaller. There is no change to the hydraulic resistance of the fixed throttles. The pressures in the pressure pockets therefore increase on the side toward which the adjusting piston 50 has shifted while, on the other side, the pressures in the pressure pockets decrease. A force imbalance is produced which forces the adjusting piston 50 back into the centered position. A constant width of the bearing gap around the adjusting piston 50 is thereby achieved.
In the exemplary embodiment shown in
The variant of an adjusting piston 50 that is shown in
The variant of an adjusting piston 50 that is shown in
The variant of an adjusting piston 50 that is shown in
The variant of an adjusting piston 50 that is shown in
In a further variant which is not illustrated, the ring which, in the variant according to
In this variant and also in the variants according to
The hydrostatic axial piston pump shown in
Unlike in the case of the exemplary embodiment shown in
For the adjusting of the pivoting cradle 17 in the opposite direction, there is an adjusting piston 74, which is also called a counter piston and is mounted on the inside in a hollow cylinder 75 inserted into the connection plate 12 and is adjacent to an adjusting chamber 76, and a helical compression spring 77, which surrounds the hollow cylinder 75 and the counter piston 74 and, owing to the pivoting cradle 17, is pivoted to the maximum when there are no pressures in the adjusting chambers. The pressure from the delivery connection of the pump is in each case present in the adjusting chamber 76. Since, however, the operative surface of the counter piston 74 is smaller than the operative surface of the adjusting piston 70, the pivoting cradle 17 can be pivoted by the adjusting piston 70 counter to the forces exerted on the pivoting cradle by the helical compression spring 77 and by the counter piston 74.
In principle, it is conceivable to also provide a hydrostatic mounting on the hollow cylinder 75 for the counter piston 74.
Unlike in the case of the exemplary embodiments shown, in which the pressure pockets are each located in an outer surface, serving as bearing surface, of a component of the hydrostatic positive displacement machine, the pressure pockets can also be located in the inner surface serving as a bearing surface. In a modification of the exemplary embodiment from
Similarly unlike in the case of the exemplary embodiments shown, an intermediate element containing the pressure pockets can be fitted between adjusting piston and guide. In addition, the bores constituting the fixed throttles are realized in the intermediate element. The intermediate element appears to be particularly advantageous for providing the pressure pockets in an inner surface serving as the bearing surface. The intermediate element is a hollow cylinder, into the interior wall of which the pressure pockets are milled and in which the bores constituting the fixed throttles are introduced from the outside. In addition, longitudinal grooves which are initially still open can be formed in the outer surface of the intermediate element and connect the fixed throttles to the adjusting chamber. After the intermediate element is inserted into the housing or into the adjusting piston, the longitudinal grooves are covered and are therefore only still open toward the adjusting chamber. Pressure pockets are therefore obtained in an inner bearing surface with the advantage mentioned above.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2018 214 481.8 | Aug 2018 | DE | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 2300009 | Rose | Oct 1942 | A |
| 3142262 | Firth et al. | Jul 1964 | A |
| 6725658 | Lemmen | Apr 2004 | B1 |
| 9518569 | Howind | Dec 2016 | B2 |
| 10100817 | Diebold | Oct 2018 | B2 |
| 10233899 | Sauter | Mar 2019 | B2 |
| 10914294 | Miura | Feb 2021 | B2 |
| Number | Date | Country |
|---|---|---|
| 503 911 | Sep 1969 | CH |
| 1 151 157 | Jul 1963 | DE |
| 199 49 169 | Apr 2001 | DE |
| 10 2014 212 205 | Dec 2015 | DE |
| 11 2016 006 012 | Sep 2018 | DE |
| Entry |
|---|
| German Search Report corresponding to German Application No. 10 2018 214 481.8, dated Apr. 3, 2019 (10 pages). |
| Number | Date | Country | |
|---|---|---|---|
| 20200072205 A1 | Mar 2020 | US |
