1. Technical Field
The present disclosure relates to an imaging device and a solid-state image element for use therein.
2. Description of the Related Art
Pathological diagnosis for diagnosing disease from a tissue directly obtained from an affected area of a patient is quite effective to identify the name and condition of the disease. Photographing of microscopic images in hospitals or laboratories is performed to a large amount of specimens, and as a technique of photographing a large amount of microscopic images, a microscopic imaging device disclosed in Unexamined Japanese Patent Publication No. 2009-223164 has been proposed.
On the other hand, as illustrated in
An imaging device according to one aspect of the present disclosure includes a solid-state image element and an encapsulation section. The solid-state image element has an imaging region. In the imaging region, the solid-state image element receives light which is transmitted through an imaging target placed on the imaging region. The encapsulation section is disposed on a surface, on which the imaging region is formed, so as to enclose the imaging target. The solid-state image element is peelable from the encapsulation section to enable the solid-state image element to be reused.
A solid-state image element according to one aspect of the present disclosure is used for an imaging device including the solid-state image element and an encapsulation section. The solid-state image element has an imaging region, and receives light in the imaging region, the light being transmitted through an imaging target placed on the imaging region. The encapsulation section is disposed on a surface, on which the imaging region is formed, so as to enclose the imaging target. The solid-state image element is peelable from the encapsulation section to enable the solid-state image element to be reused.
An imaging device and a solid-state image element according to the present disclosure can implement high image performance at low cost.
Firstly, the problem of the conventional art will be described. The conventional art disclosed in Unexamined Japanese Patent Publication No. 2009-223164 has a problem of difficulty in becoming popular, because it needs an expensive microscopic imaging device. On the other hand, the conventional art disclosed in Unexamined Japanese Patent Publication No. 1106-311879 has a problem of being unable to acquire a high-quality image due to the presence of the culture container and the medium.
In view of the above problems, the present disclosure provides an imaging device having high image performance at low cost and a solid-state image element for use therein.
An imaging device (specimen imaging device, electronic prepared slide) according to the exemplary embodiment of the present disclosure will be described below with reference to the drawings. Note that the exemplary embodiments described below illustrate only one specific example, and numerical values, shapes, materials, elements, arrangement position and connection manner of elements, steps, the order of steps, and the like are merely illustrative and do not intend to limit the present disclosure. It is to be noted that, in the present exemplary embodiment, the aspect in which a specimen (imaging target) placed on a slide glass (transparent substrate) is imaged with an electronic component (integrated circuit, semiconductor chip) such as a solid-state image element disposed on the specimen is referred to as an electronic prepared slide.
As illustrated in
It is to be noted that the wording “encapsulation” in the present disclosure does not strictly mean sealing. For example, the case in which a part of imaging target (specimen, pathological specimen, blood, etc.) 5 is exposed from encapsulation section 6 is included in the meaning of encapsulation in the present disclosure.
Encapsulation section 6 uses an encapsulating material (chemical material), and is formed to enclose imaging target 5. For example, a popular encapsulating material formed by dissolving acryl resin into xylene and having excellent curing characteristics is used as the encapsulating material.
However, the encapsulating material (chemical material) used for forming encapsulation section 6 is not limited to the above popular encapsulating material, and other chemical materials (liquid materials, gel materials) can be used. For example, in the case where priority is placed on the characteristic of reusing semiconductor chip 1 as described below, a chemical material used for the encapsulating material can be selected with priority being placed on peel property, and encapsulation section 6 can be formed by use of such chemical material.
Further, semiconductor chip 1 has imaging region 2 where incident light is received and the received light is converted into an electric signal. Imaging region 2 of semiconductor chip 1 is in contact with encapsulation section 6 or imaging target 5, so that an image with high resolution can be imaged (the contact between semiconductor chip 1 and encapsulation section 6 or imaging target 5 in this case is referred to as “in direct contact with each other”). However, the present exemplary embodiment aims to shorten the focal length between semiconductor chip 1 and imaging target 5, and it is not necessary that semiconductor chip 1 (imaging region 2) is in contact with encapsulation section 6 or imaging target 5. For example, a transparent film may be interposed between encapsulation section 6 (or encapsulation section 6 and imaging target 5) and semiconductor chip 1 (imaging region 2). This transparent film and encapsulation section 6 (or encapsulation section 6 and imaging target 5) may be in contact with each other. Additionally, this transparent film and semiconductor chip 1 may be in contact with each other (the contact between semiconductor chip 1 and encapsulation section 6 or imaging target 5 is referred to as “in indirect contact with each other”). With this configuration, the peeling between encapsulation section 6 (or encapsulation section 6 and imaging target 5) and semiconductor chip 1 is facilitated, whereby reusing of semiconductor chip 1 is facilitated. Notably, in the present disclosure, the meaning of “imaging target disposed on the imaging region” includes both the case where imaging region 2 and imaging target 5 are in direct contact with each other and the case where they are in indirect contact with each other as described above.
Semiconductor chip 1 includes a circuit (for example, a signal output circuit, a noise cancel circuit, a signal conversion circuit such as AD converter, and signal amplification circuit) on a semiconductor substrate such as silicon. One example of the circuit is a solid-state image element (image sensor).
For example, imaging region 2 is an area where light-receiving units (for example, photodiode) are disposed on the semiconductor substrate in a matrix. In imaging region 2, incident light is received, and is converted into an electric signal. Wiring lines (not illustrated) for transmitting an output signal are connected to imaging region 2 and first electrode pads 10. Imaging region 2 performs imaging of imaging target 5 with the electric signal from first electrode pads 10.
Further, in the case where semiconductor chip 1 is a CCD (Charge-Coupled Device) image sensor, a transfer electrode (transfer channel) for reading charges generated from the light-receiving units and transferring the read charges, and the like are disposed on imaging region 2 in addition to photodiodes (light-receiving units).
On the other hand, in the case where semiconductor chip 1 is a CMOS (Complementary Metal-Oxide-Semiconductor) image sensor, a transfer transistor that transfers signal charges obtained through photoelectric conversion at the light-receiving units to a floating diffusion (FD) unit, a reset transistor that controls potential Vfd of the FD unit, an amplification transistor that outputs a signal according to potential Vfd of the FD unit to column signal lines, and the like are disposed on imaging region 2 in addition to the photodiodes (light-receiving units).
However, the configuration of imaging region 2 is not limited to the above configuration (for example, in the case of a CMOS image sensor, a selection transistor for pixel selection may further be provided). In addition, the solid-state image element is not limited to those described above. Other solid-state image elements (for example, an image sensor provided with a photoelectric conversion film formed from an organic material or an inorganic material on a semiconductor substrate, in place of a photodiode provided on a semiconductor substrate, for trapping light and performing photoelectric conversion) may be used.
In addition, it is more preferable that a surface treatment for enhancing at least one of hydrophilic property, hydrophobic property, lipophilic property, lipophobic property, and peel property is performed to the surface of semiconductor chip 1 in imaging region 2 in imaging device 100. For example, with the surface treatment for enhancing lipophilic property of the surface of semiconductor chip 1 in imaging region 2, the generation of voids (bubbles) between semiconductor chip 1 and transparent substrate 4 can be prevented during the formation of encapsulation section 6 by pushing out the encapsulating material.
However, in the present disclosure, the treatment on the surface of semiconductor chip 1 in imaging region 2 (surface treatment) is not limited to prevent the generation of voids (bubbles) between semiconductor chip 1 and transparent substrate 4. The surface treatment may be performed for the purpose of enhancing other properties. For example, in the case where priority is placed on the characteristic of reusing semiconductor chip 1 as described above, a surface treatment in consideration of peel property with respect to encapsulation section 6 and/or the above-described transparent film can be performed.
As one example of the surface treatment for imaging region 2 of semiconductor chip 1, a plasma treatment (surface plasma treatment), or treatments such as application, injection, or spraying of chemicals can be performed to a protection film that is the uppermost layer of semiconductor chip 1.
In imaging device 100 according to the present exemplary embodiment, the distance between imaging region 2 and imaging target 5 is short, that is, the focal length is short. Therefore, a microlens which is popularly used is not necessarily provided on the surface of semiconductor chip 1. However, if priority is placed on sensitivity characteristic (that is, brightness of an image) of imaging device 100, a microlens is preferably provided.
On the other hand, in the case where priority is placed on enhancing image characteristics concerning smear or color mixture by allowing incident light to reach imaging region 2 perpendicularly (in other words, by reducing a component of oblique light), a structure without having a microlens is preferable. With the configuration in which imaging region 2 of semiconductor chip 1 and imaging target 5 are provided to be close to each other without mounting a microlens, the distance between imaging region 2 and imaging target 5 can further be reduced, whereby an image having higher resolution can be obtained. Further, the process of forming a microlens can be eliminated, so that the manufacturing cost of semiconductor chip 1 can be reduced.
Package substrate 3 is disposed on the back surface of semiconductor chip 1. Semiconductor chip 1 is fixed on package substrate 3 with dice bonding. Second electrode pads 11 electrically connected to semiconductor chip 1 are provided on the surface of package substrate 3 on which semiconductor chip 1 is fixed. The back surface of package substrate 3 is provided with external output terminals 8 which can be electrically connected to the outside of imaging device 100. Notably, an image signal or the like input to second electrode pads 11 from semiconductor chip 1 is transmitted to the outside through external output terminals 8 electrically connected to second electrode pads 11.
External output terminals 8 may have a shape of ball, bump, or land. However, the shape is not limited thereto. Through the selection of external output terminals 8 described above, the connection with pins 15 of socket 14 described below is facilitated. Further, external output terminals 8 can be disposed on the back surface in a grid, whereby multiple pins can be used. For example, in the case where about 40 mm square package substrate 3 is used, and external output terminals 8 are disposed with a pitch of about 1 mm, more than 1000 pins can be disposed.
For example, a ceramic or organic material can be used for the material of package substrate 3. When ceramic is used, the difference in thermal expansion between package substrate 3 and semiconductor chip 1 due to temperature change can be suppressed, whereby reliability can be enhanced. When an organic material is used, package substrate 3 can be manufactured with low cost. Wires 7 electrically connect first electrode pads 10 formed on semiconductor chip 1 and second electrode pads 11 formed on package substrate 3 to each other.
Here, wire bonding for electrically connecting semiconductor chip 1 and package substrate 3 will be described below in detail with reference to the drawings.
However, it is considered that, in imaging device 100, the thickness of semiconductor chip 1 is set to be not less than 300 μm to prevent distortion of semiconductor chip 1, and with this, the difference in height of bonding points becomes larger.
In view of this, as illustrated in
Further, as illustrated in
The detail of imaging device (specimen imaging device, electronic prepared slide) will be continuously described with reference to
The distance between semiconductor chip 1 and transparent substrate 4 can be held constant through the contact between transparent substrate 4 and side wall 9 formed on the surface of package substrate 3 on which semiconductor chip 1 is disposed. On the other hand, transparent substrate 4 is not necessarily in contact with side wall 9. Transparent substrate 4 may be fixed by imaging region 2 and encapsulation section 6. When transparent substrate 4 and side wall 9 are not in contact with each other as described above, gas generated during curing of encapsulating material used as the material of encapsulation section 6 can be released. Further, imaging region 2 is entirely bonded to transparent substrate 4, so that they can be fixedly bonded to each other. Since transparent substrate 4 is sufficiently larger than semiconductor chip 1, an operator can grip transparent substrate 4. Therefore, imaging device 100 is easy to handle.
Further, as illustrated in
Transparent substrate 4 and side wall 9 are in contact with each other in
With the configuration described above, wires 7 and encapsulation section 6 are not exposed to the outside air, whereby deterioration due to moisture or foreign matters can be prevented. Thus, reliability is enhanced. In
Imaging target 5 is enclosed by encapsulation section 6 between semiconductor chip 1 and transparent substrate 4 so as not to be exposed to the outside air. One example of imaging target 5 is a histopathological slice having a size from 5 mm to 20 mm inclusive and thickness of about several micrometers.
Further, imaging device 100 is characterized in that, as illustrated in
Thus, imaging device 100 is capable of imaging the entire region of imaging target 5 at a time. In other words, the entire region of imaging target 5 can be imaged at a time without a need to move a slide glass (or a stage of a microscope on which the slide glass is placed) as in the case where an observation target is observed with a general microscope. Further, it is also unnecessary to perform focusing every observation of imaging target 5, whereby a load of an operator can significantly be reduced (notably, in the case where an operator desires to enlarge an image, he/she can enlarge the image using an electronic zoom function of the solid-state image element or a zoom process of image data (electronic data) obtained by imaging the entire region).
In addition, imaging device 100 does not need a wide-angle lens (optical lens) used for a popular camera, whereby downsizing of imaging device 100 can be implemented.
Further, with the areas and positional relationship of imaging region 2 and imaging target 5 as described above, extremely high precise positioning is unnecessary for combining transparent substrate 4 and semiconductor chip 1 together.
Subsequently, an imaging method using the imaging device (specimen imaging device, electronic prepared slide) according to the exemplary embodiment will be described below with reference to the drawings.
Firstly, a pretreatment is performed to imaging target 5 as illustrated in
Then, an encapsulating material is applied on imaging target 5 as illustrated in
Next, as illustrated in
Then, as illustrated in
Finally, as illustrated in
As described above, imaging device 100 according to the present exemplary embodiment described with reference to the drawings can output an image signal (electronic signal) therefrom without using an expensive microscopic imaging device, thereby being capable of significantly reducing cost (examination cost) required for observation. That is, imaging device 100 according to the present exemplary embodiment is capable of widely diffusing advanced pathological diagnosis.
According to imaging device 100 in the present exemplary embodiment described with reference to the drawings, the distance between imaging target 5 and imaging region 2 can be reduced, whereby an image with high resolution can be obtained.
Further, morphological information of imaging target 5 read by semiconductor chip 1 is output to an image processing apparatus or memory device using external terminals, and also, a signal input to semiconductor chip 1 is needed. Imaging device 100 according to the present exemplary embodiment can ensure external terminals for the output and input described above, and further can be configured with a desired size.
Since imaging target 5 is isolated from the outside air by encapsulation section 6 between transparent substrate 4 and semiconductor chip 1, deterioration of imaging target 5 can be prevented. Specifically, using imaging device 100 according to the present exemplary embodiment prevents imaging target 5 from being exposed to the outside air without being encapsulated, and being deteriorated by an effect of external environment. Thus, accurate measurement is enabled, and further, even in the reexamination after a long-term storage, accurate measurement is also enabled.
In addition, since the external terminals of semiconductor chip 1 are extracted on the surface opposite to imaging target 5, increase in the number of terminals due to advanced function (increase in resolution) of the solid-state image element and downsizing can easily be attained, and further, the extraction of external terminals from semiconductor chip 1 is easy.
As illustrated in
Alternatively, as illustrated in
With the configuration illustrated in
When semiconductor chip 1 is formed to be larger than transparent substrate 4 as illustrated in
As illustrated in
Notably,
Further, as illustrated in
As illustrated in
In imaging device 100 illustrated in
Notably, as illustrated in
Further, as illustrated in
As illustrated in
In addition, in the case where semiconductor chip 1 is larger than transparent substrate 4 in imaging device (specimen imaging device, electronic prepared slide) according to the fourth modification of the present exemplary embodiment as illustrated in
Note that the imaging device, electronic prepared slide, and solid-state image element according to the present disclosure are not limited to exemplary embodiments described above. The present disclosure includes another embodiment carried out by combining optional elements in each exemplary embodiment, modifications obtained by performing various modifications, which have been conceived of by a person skilled in the art within a range not departing from the spirit of the present disclosure, to each exemplary embodiment, and various devices which incorporate the imaging device according to the present exemplary embodiment.
The imaging device, electronic prepared slide, and solid-state image element according to the present disclosure can implement high-quality imaging with low cost. Thus, they are useful for an examination of a pathological specimen, for example.
Number | Date | Country | Kind |
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2014-014969 | Jan 2014 | JP | national |
This application is a Continuation of International Application No. PCT/JP2015/000148, filed on Jan. 15, 2015, which in turn claims priority from Japanese Patent Application No. 2014-014969, filed on Jan. 29, 2014, the contents of all of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/JP2015/000148 | Jan 2015 | US |
Child | 15206271 | US |