Data centers are a prominent feature of modem life and the cooling of computer systems such as computer servers and network apparatus are a central part of a data centers operation.
Previous work by this inventor disclosed in patent application published under no. WO/2014/030046 describes computer system apparatus which in cooperation with a cooled enclosure can remove heat efficiently and cost effectively.
Improvements in any technology is desirable and the present disclosure is directed to an improvement for computer system apparatus which can be cooled by its installation within a cooled enclosure in a data center environment.
The present disclosure is directed to a computer system which can be cooled by installation into a cooled enclosure of the type described in WO/2014/030046 and the patent application entitled “Robust Redundant-Capable Leak-Resistant Cooled Enclosure Wall”.
Benefits which may be enjoyed by apparatus embodying features of the present disclosure include, but are not limited to, a short thermal path between heat generating components and the cooled surface of a cooled enclosure thus enabling reduced thermal resistance and improving cooling efficiency. Further benefits of apparatus embodying features of the present disclosure may also include reduced manufacturing and assembly complexity and therefore reduced manufacturing costs.
One exemplary computer system described comprises a heat generating component, a heat transmitting device and a chassis with an integrated rail portion, the rail portion being configured such that when the chassis is installed within the enclosure both the rail portion and a portion of the heat transmitting device are contained within the channel of the enclosure. The rail portion is further configured with an aperture that allows a portion of the heat transmitting device contained within the channel of the enclosure to be brought into contact with the cooled surface of the enclosure when the computer system is installed within the cooled enclosure, thus creating a short and direct thermal path between the heat transmitting device and the cooled surface of the cooled enclosure.
Another exemplary computer system described comprises a heat generating component, a heat transmitting device and a chassis with an integrated rail portion, the rail portion being configured such that when the chassis is installed within the enclosure both the rail portion and a portion of the heat transmitting device are contained within the channel of the enclosure. A portion of the heat transmitting device contained within the channel of the enclosure is then thermally connected to the rail portion and thus when the computer system is installed within a cooled enclosure a short thermal path between the heat transmitting device and the cooled surface of the cooled enclosure is created via the rail.
Another exemplary computer system described comprises a heat generating component, a heat transmitting device and a chassis with an integrated rail portion further combined with a heat spreader, the rail portion being configured such that when the chassis is installed within the enclosure both the rail portion and a portion of the heat transmitting device are contained within the channel of the enclosure. A portion of the heat transmitting device contained within the channel of the enclosure is then thermally connected to the rail portion, thus when the computer system is installed within a cooled enclosure a short thermal path between the heat transmitting device and the cooled surface of the cooled enclosure is created via the rail portion. The heat spreader further improving cooling efficiency by spreading the heat efficiently over a greater length of the rail portion.
Computer system apparatus having a rail portion may be installed by sliding the apparatus into a compatible cooled enclosure. Whilst this can be achieved with no mechanical assistance, ensuring that the apparatus is installed without damaging attached thermal interface materials such as gap pads may be difficult to achieve.
Also disclosed is a slide assembly for computer system apparatus which can be cooled by installation within a cooled enclosure in a data center environment. The slide assembly enabling computer system apparatus to be installed and removed from cooled enclosures without causing damage to attached thermal interface materials and reducing installation difficulty.
A described slide assembly is configured to be combined with a computer chassis comprising a rail portion, the rail portion configured to be received by a channel within a cooled enclosure. The slide assembly comprises a retractable support, in the form of a retractable wheel, which is configured to support the computer chassis during installation into the cooled enclosure and can be retracted once the computer chassis is in its installed position.
The described slide assembly is further configured to combine with the computer system chassis in such a way that the slide assembly can be quickly, and without tools, removed from it's operating position to permit access to components installed on the rail portion of the chassis. This yields the benefit that the addition of the slide assembly does not negatively impact the complexity of computer system maintenance or significantly increase the time to perform that maintenance.
These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
It is intended that the following description and claims should be interpreted in accordance with Webster's Third New International Dictionary, Unabridged unless otherwise indicated.
In the following specification and claims, a “heat transmitting means” or “heat transmitting device” is intended to encompass heatpipes, vapor chambers, thermosyphons, thermal interface materials and thermally conductive materials, composites, manufactures and apparatus such as: thermally conductive metals, examples of which include copper, aluminium, beryllium, silver, gold, nickel and alloys thereof; thermally conductive non-metallic materials, examples of which include diamond, carbon fiber, carbon nanotubes, graphene, graphite and combinations thereof; composite materials and manufactures, examples of which include graphite fiber/copper matrix composites and encapsulated graphite systems; thermally conductive filled plastics, examples of which include metal filled plastics, graphite filled plastics, carbon nanotube filled plastics, graphene filled plastics and carbon fiber filled plastics; and apparatuses such as liquid circulation, heat pumps and heat exchangers. A “heat transmitting means” or “heat transmitting device” is further intended to encompass any means presently existing or that is discovered in the future which transmits heat from one place to another.
In the following specification and claims the term “contained within the channel” is defined to be interpreted to mean that something is “contained within the channel” if that something lies within the space enclosed by: the imaginary surface of minimum surface area that joins the external edges of the channel, and; the surfaces of the channel.
Previous work by this inventor disclosed in patent application published under no. WO/2014/030046 describes a computer system having a rail configured to be received by a channel in a compatible enclosure. The computer system 100 shown in
Referring again to
The integrated rail portions 302 of the chassis 300 are further configured with a plurality of apertures 310, 311 and 312 along the length of the rail portions 302, these apertures 310, 311 and 312 are positioned such that when the computer system is installed in the enclosure the apertures 310, 311 and 312 provide access to the cooling surface of the enclosure for heat generating components, further detail regarding the apertures 310, 311 and 312 can be found below.
The chassis 300 can be fabricated from sheet metal and stiffening features such as cross breaks, ribs or additional bracing may be added to decrease deformation when supported only by the rail features 302. The design of the chassis 300 is such that the chassis 300 itself does not take part in the thermal circuit between heat generating components and the cooling surface of the enclosure, as such the chassis 300 need only provide structural support and can thus be fabricated from any material, including plastics, which can provide the necessary support.
Rail plate 420 is configured to be fastened to the rail portion 302 of chassis 300 with at least a portion of rail plate 420 being coincident with an aperture 311, this can be achieved by the use of a temporary fastener such as screws or a more permanent fastening solution such as an adhesive or by welding, brazing or soldering. A projection 422 on rail plate 420 is configured to project through the aperture 311 when installed and a gap pad 424 or similar thermal interface material is affixed to the projection 422. The combination of rail plate 420, projection 422 and gap pad 424 being such that the surface of the gap pad 424 projects beyond the surface of the rail portion 302 of the chassis 300 such that when installed in the cooled enclosure the gap pad 424 is brought into contact with the cooling surface of the enclosure. Thus creating a short thermal path between the enclosure and the CPU, which is a heat generating component, via the gap pad 424, rail plate 420, heatpipes 415 and CPU plate 410.
The gap pad 424 or projection 422 may be omitted from the heatpipe assembly if thermal conditions permit, however the use of a gap pad may reduce manufacturing requirements by enabling parts to be fabricated to a lower tolerance or with less materials; the gap pad absorbing minor imperfections in the plane of contact between the heatpipe assembly and the cooling surface of the enclosure.
Suitable gap pads have been found to include compliant gap pads, for example a boron nitride filled silicone elastomer with manufacturer reported hardness of 70 Shore 00 and thermal conductivity of 6 W/mK, model Tpli-240 produced by Laird Technologies of Schaumburg, Ill. and a gap pad with manufacturer reported hardness of 30 Shore 00 and thermal conductivity of 3 W/mK, model 3000S30 produced by The Bergquist Company of Chanhassen, Minn. were both found to be adequate for a computer system with chassis similar to chassis 300 relying only on the weight of the computer system to provide sufficient thermal contact between the computer system and a cooled surface.
Similar compliant gap pads, including graphite pads and other elastomers are expected to also be suited to this task. If installation is permanent then gap pads with inherent tack may be used, however if regular maintenance is expected a gap pad that is tack free on the surface contacting the cooled enclosure may be beneficial as this may allow the computer system to be removed without damaging the gap pad component. When multiple gap pads are used, as with the computer system described below, attention should be paid to the weight distribution of the computer system, for example a gap pad that has no weight being transferred through it may not make adequate contact with the cooled surface and may indicate that a redesign of the computer system is required to distribute the weight adequately through each pad or that a means for urging the gap pad against the surface of the cooled enclosure is required.
Now referring to
Chassis 800 provides structural support for components installed within it and the rail portion 802 also forms a part of the thermal circuit made between installed heat generating components and the cooling surface of a cooled enclosure. As such the rail portion 802 is made from a thermally conductive material that can perform both functions, depending on thermal needs this could be aluminum, steel or another thermally conductive metal however it could also be fabricated from another thermally conductive material such as a thermally conductive filled plastic. The chassis 800 may be made from a single piece of sheet metal if desired and stiffening features such as cross breaks, ribs or additional bracing may be added to decrease deformation when supported only by the rail portion 802.
The chassis 800 may further comprise gap pads 824 or other thermal interface materials which are affixed to the rail portions 802 and positioned to provide thermal contact between the cooling surface of a cooled enclosure and chassis 800 when the computer system is installed into the enclosure. Depending on thermal requirements the gap pads 824 may not be required for the full length of the rail portion 802 minimizing the use of redundant material. Gap pads 824 may also be omitted if thermal conditions permit, however the use of a gap pad can reduce manufacturing requirements by enabling parts to be fabricated to a lower tolerance or with less materials; the gap pad absorbing minor imperfections in the plane of contact between the chassis 800 and the cooling surface of the enclosure. Suitable gap pads have been described previously.
The chassis 800 may further comprise features for quick and tool-less fastening of heat transmitting devices to the chassis 800, these features include eyelets 831 and catch 830. These features can be integrated into the chassis 800 during manufacturing and provide an example of how components can be urged against the rail portions 802 in a quick and easy tool-less fashion.
Now referring to
Now referring to
Now referring to
Now referring to
The described apparatus aim at providing several benefits, including but not limited to: a shortened thermal path between the heat transmitting device and the cooled surface of the enclosure thus yielding lower operating temperatures for heat generating components; the potential to simplify manufacturing by enabling the chassis to be manufactured as a single component if desired; a potential reduction in minimum chassis height and thus increased density potential when deployed in a data center environment, and; the potential to simplify the design of heat transmitting devices such as heatpipes and vapor chambers.
Computer system apparatus having a rail portion similar to those described in patent cooperation treaty application published under no. WO 2014/030046 A1 or similar to those described above can be installed by sliding the apparatus into a compatible cooled enclosure. Whilst this can be achieved with no mechanical assistance, ensuring that the apparatus is installed without damaging attached thermal interface materials such as gap pads may be difficult to achieve.
Now referring to
Referring back to
Body 1430 has a number of features which allow for attachment to the computer system chassis, these comprise: axles 1436, one of which is shown in
Referring back to
Also shown in
The wheels of the slide assemblies 1602 and 1604 are retracted by pushing the force transfer rod 1410, with the rod suitably lubricated this may be operable without mechanical assistance such as lever 1620. However if the computer server 1600 is too heavy to allow this operation the lever 1620 and fulcrum feature 1622 can be modified to allow the lever to both deploy and retract the wheels.
The slide assembly embodiment described has been designed to use a small number of components and assembly operations as it is expected that slide assemblies such as these will be used only a couple of times during their operational lifetimes. Additional and alternative components may be used, including alternative force transfer means such as using a screw or worm drives or by introducing bearings to reduce energy losses when deploying or retracting the wheels. Another alternative is to replace the described wheel assemblies with a retractable low-friction bearing surface, such as a teflon coated foot, this may reduce the part count even further and may be adequate for some apparatus.
Although specific embodiments of the invention have been shown and described herein, it is to be understood that these embodiments are merely illustrative of the many possible specific arrangements that can be devised in application of the principles of the invention. Numerous and varied other arrangements can be devised by those of ordinary skill in the art without departing from the scope and spirit of the invention.
The present application claims the benefits of priority of U.S. Provisional Patent Application No. 62/022,015, entitled “Computer System with Improved Thermal Rail” filed at the United States Trademark and Patent Office (“USPTO”) on Jul. 8, 2014, which content is incorporated herein by reference in its entirety. The present application also claims the benefits of priority of U.S. Provisional Patent Applications Nos. 62/022,044, 62/022,056, 62/022,032 respectively entitled “Robust Redundant-Capable Leak-Resistant Cooled Enclosure Wall”, “Slide Assembly for Thermal Rail Cooled Systems” and “Efficiently Cooling Data Centers using Thermal Rail Technology” filed at the USPTO on Jul. 8, 2014 which are incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CA2015/050634 | 7/8/2015 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62022015 | Jul 2014 | US | |
62022032 | Jul 2014 | US | |
62022044 | Jul 2014 | US | |
62022056 | Jul 2014 | US |