The present disclosure relates to parasitic impedance trimming for integrated circuits.
Radio frequency (RF) devices, such as mobile communication devices, drive demand for increased signal processing capabilities in smaller packages.
As a result, increasingly complex integrated circuits (ICs) have been designed and manufactured to provide increasingly greater functionality in smaller footprints. There are many RF applications where a significant or even large performance variation exists. Such performance variation may be undesired, as in the case of poorly defined or modeled application environments or when RF devices are operated close to their maximum operating frequency. Alternatively, such performance variation may be desired, for example when a given circuit core is used to implement different versions of the same function but with slightly different performance that can be achieved with a trimming process (e.g., a dynamic or one-time trimming process).
Capacitor tuning and trimming is widely used in lower frequency RF applications. However, at higher frequencies (e.g., millimeter wave (mmWave) applications) capacitive trimming and tuning is less effective. Furthermore, not all circuit performance can be effectively impacted with capacitive or active device tuning or trimming.
Inductor trimming using sacrificial magnetically coupled loops is provided. Embodiments disclosed herein realize a trimmable inductor by using one or more magnetic sacrificial loops that are galvanically isolated from an adjacent primary loop of an inductor structure and which can be disabled by interrupting conduction in the sacrificial loop. When the magnetic sacrificial loop is closed, it magnetically couples to the primary loop and impacts an overall structure inductance. When conduction through the sacrificial loop is interrupted, there is no more magnetic coupling to the primary loop and there is no inductance impact from that particular sacrificial loop.
The trimmable inductor can be permanently or temporarily trimmed. For example, conduction through the one or more sacrificial loops can be interrupted by removing a portion or the entire sacrificial loop (e.g., using a laser cut process). In other examples, conduction can be interrupted by a switching element, such as a transistor. The sacrificial loops may be placed inside the primary loop, outside the primary loop, or both inside and outside. The position of the sacrificial loops can give the direction of the magnetic coupling (e.g., additive or subtractive).
This inductor trimming technique can be used in various applications, such as integrated circuits (ICs), integrated passive devices (IPDs), laminates, redistribution layers (e.g., wafer-fan-out or wafer-fan-in), and so on. The trimmable inductor can be useful in a wide range of applications. For example, with amplifiers that do not have a well-defined ground degeneration inductance, the trimmable inductor can reduce or compensate for such variability. In a circuit that operates close to a transition frequency of active devices, the trimmable inductor can help stabilize the performance of the circuit. In a circuit with passive devices that operate closer to their self-resonant frequency, the trimmable inductor can also help stabilize the performance of the circuit. The trimming of the inductance can be used to calibrate the gain and/or the linearity of an amplifier (low-noise amplifier, driver, or power amplifier). It can also be used in variable gain amplifiers (VGAs), programmable gain amplifiers (PGAs) or digital gain amplifiers (DGAs).
An exemplary embodiment provides a trimmable inductor. The trimmable inductor includes a primary loop. The trimmable inductor further includes a first sacrificial loop disposed adjacent the primary loop, galvanically isolated from the primary loop, and configured to magnetically couple to the primary loop. The trimmable inductor is configured to be trimmed by interrupting conduction through the first sacrificial loop such that a current in the primary loop no longer induces a current in the first sacrificial loop.
Another exemplary embodiment provides an IC. The IC includes a substrate and a trimmable inductor disposed over the substrate. The trimmable inductor includes a primary loop and one or more sacrificial loops positioned adjacent the primary loop and galvanically isolated from the primary loop. The trimmable inductor is configured to be trimmed by interrupting conduction through the one or more sacrificial loops such that a current in the primary loop does not induce a current in the one or more sacrificial loops.
Another exemplary embodiment provides a method for providing an inductor in an IC. The method includes providing a trimmable inductor over a substrate, the trimmable inductor comprising a primary loop and a first sacrificial loop adjacent the primary loop and galvanically isolated from the primary loop. The method further includes trimming the trimmable inductor by interrupting conduction through the first sacrificial loop such that a current in the primary loop no longer induces a current in the first sacrificial loop.
Those skilled in the art will appreciate the scope of the present disclosure and realize additional aspects thereof after reading the following detailed description of the preferred embodiments in association with the accompanying drawing figures.
The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description serve to explain the principles of the disclosure.
The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
It will be understood that when an element such as a layer, region, or substrate is referred to as being “on” or extending “onto” another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or extending “directly onto” another element, there are no intervening elements present. Likewise, it will be understood that when an element such as a layer, region, or substrate is referred to as being “over” or extending “over” another element, it can be directly over or extend directly over the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly over” or extending “directly over” another element, there are no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the
Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Inductor trimming using sacrificial magnetically coupled loops is provided. Embodiments disclosed herein realize a trimmable inductor by using one or more magnetic sacrificial loops that are galvanically isolated from an adjacent primary loop of an inductor structure and which can be disabled by interrupting conduction in the sacrificial loop. When the magnetic sacrificial loop is closed, it magnetically couples to the primary loop and impacts an overall structure inductance. When conduction through the sacrificial loop is interrupted, there is no more magnetic coupling to the primary loop and there is no inductance impact from that particular sacrificial loop.
The trimmable inductor can be permanently or temporarily trimmed. For example, conduction through the one or more sacrificial loops can be interrupted by removing a portion or the entire sacrificial loop (e.g., using a laser cut process). In other examples, conduction can be interrupted by a switching element, such as a transistor. The sacrificial loops may be placed inside the primary loop, outside the primary loop, or both inside and outside. The position of the sacrificial loops can give the direction of the magnetic coupling (e.g., additive or subtractive).
This inductor trimming technique can be used in various applications, such as integrated circuits (ICs), integrated passive devices (IPDs), laminates, redistribution layers (e.g., wafer-fan-out or wafer-fan-in), and so on. The trimmable inductor can be useful in a wide range of applications. For example, with amplifiers that do not have a well-defined ground degeneration inductance, the trimmable inductor can reduce or compensate for such variability. In a circuit that operates close to a transition frequency of active devices, the trimmable inductor can help stabilize the performance of the circuit. In a circuit with passive devices that operate closer to their self-resonant frequency, the trimmable inductor can also help stabilize the performance of the circuit. The trimming of the inductance can be used to calibrate the gain and/or the linearity of an amplifier (low-noise amplifier, driver, or power amplifier). It can also be used in variable gain amplifiers (VGAs), programmable gain amplifiers (PGAs) or digital gain amplifiers (DGAs).
For example, the IC 10 includes a low noise amplifier (LNA) 14, in which parasitic and other inductance in the IC 10 has a large impact on the performance of the LNA 14. The LNA 14 has a source degeneration inductance which impacts both the gain and linearity of the IC 10. The trimmable inductor 12 provides inductance trimming, which facilitates reduced performance variation and higher yields for a given manufacturing process.
In addition, the trimmable inductor 12 can be used to create different modes of operation. For example, an IC 10 for a multi-band receiver may use a number of different magnetic inductors with a common active device core. The active device core is generally wide-band and can be used for a number of specific frequency band applications. The magnetic inductors can be connected to the active device core to provide amplifier performance in each operating band of the multi-band receiver. In such examples, the trimmable inductor 12 can customize these inductors in-situ in order to optimize and accelerate the design of the multi-band receiver.
The inductance value of the trimmable inductor 12 can be modified by interrupting conduction through one or more of the sacrificial loops 18. When a sacrificial loop 18 is continuous, the magnetic field of the primary loop 16 will induce a current in the sacrificial loop 18, which will in turn impact inductance through the primary loop 16. When conduction through the sacrificial loop 18 is interrupted (e.g., through cutting or switching) there is no induced current in the sacrificial loop 18 and thus it no longer impacts the inductance through the primary loop 16.
Generally, these approaches of removing a portion of the sacrificial loop 18 can be done only once per sacrificial loop 18 to permanently interrupt conduction through the sacrificial loop 18. This may be appropriate for trimming the trimmable inductor 12 during manufacturing of the IC 10 of
It should be understood that
The primary loop 16 may be realized in one, two, or more metal layers (e.g., including an upper layer 22 of the primary loop 16). In some examples, the sacrificial loop 18 is realized in a single metal layer for ease of cutting. The sacrificial loop 18 may be realized in the same metal layer with the primary loop 16 or it may be realized in adjacent metal layers. It should be noted that the sacrificial loop 18 is galvanically isolated from the primary loop 16, such that it is magnetically coupled to the primary loop 16 but is at an electrical potential which does not depend on the primary loop 16 (e.g., a floating potential relative to the primary loop 16).
In an exemplary aspect, the trimmable inductor 12 is formed in a three-dimensional (3D) packaging with one or more redistribution layers, such as fan-out wafer-level packaging (FOWLP), fan-out panel-level packaging (FOPLP), fan-in wafer-level packaging (FIWLP), fan-in panel-level packaging (FIPLP), or wafer-level chip scale packaging (WLCSP). Similar techniques can be used in other processes including active or passive IC processes, laminates, 3D printing, low temperature co-fired ceramics (LTCC), and so on. The illustrated example includes two redistribution layers, but more or fewer metallization layers may be used in other examples.
In an exemplary aspect, the trimmable inductor 12 includes a first sacrificial loop 18 having a first length and a second sacrificial loop 24 with a different second length. The trimmable inductor 12 thus provides a variety of trimmed inductance values by cutting the first sacrificial loop 18 (to produce a first gap 20), cutting the second sacrificial loop 24 (to produce a second gap 26), or by cutting both sacrificial loops 18, 24.
In some examples, the sacrificial loops 18, 24 may have a same length and still provide multiple trimmed inductance values. Further embodiments can include additional sacrificial loops 18, 24, including with sacrificial loops 18, 24 being disposed inside and outside the primary loop 16. It should be noted that, as with the embodiment of
For example, each sacrificial loop 18 can include a switching element 28 which can selectively interrupt conduction through the sacrificial loop 18. The switching element 28 can be a transistor (e.g., a field effect transistor (FET), bipolar junction transistor (BJT), etc.), a thyristor, a volatile or non-volatile memory controlled device, and so on.
Although the operations of
In an exemplary aspect, where operation 1002 is performed, the trimmable inductor is embedded in the dielectric layer by depositing the primary loop over the substrate, depositing the first sacrificial loop over the substrate, and depositing the dielectric layer over the primary loop and the first sacrificial loop.
In another exemplary aspect, a second and additional sacrificial loops are deposited adjacent the primary loop and may be selectively opened (e.g., through cutting or a switch) to provide inductive trimming.
The dielectric layer can be formed with an appropriate dielectric material for a given process. In embodiments where the trimmable inductor is provided in a redistribution layer, the dielectric material can include polyimide, polynorbornenes, benzocyclobutene (BCB), polytetrafluoroethylene (PTFE), hydrogen silsesquioxane (HSQ), methylsilsesquioxane (MSQ), and other polymers. In other embodiments, the dielectric layer can be an oxide (e.g., silicon dioxide) or other passivation layer. The primary loop and the sacrificial loops can be formed from a same or different metals, such as copper, gold, silver, aluminum, tin, and combinations or alloys thereof.
Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.