Patent Application
20130272897
The invention relates to the structure and control of an automatic balance adjusting system for a pumping unit, in particular to an intelligent online closed-loop balance adjusting system for a pumping unit.
A pumping unit is the most common ground equipment in an oil extraction equipment used in the oil field. The pumping unit realizes oil pumping by controlling a horse-head on a walking beam to move upward and downward. During the oil pumping, the balance between balance weights and the horse-head should be controlled. If unbalance occurs, energy of a dragging motor for dragging the walking beam will be lost. If the unbalance is serious, it may cause the horse-head out of control.
At present, the balance of the pumping unit is adjusted by increasing or decreasing the number of balance weights on the balancing element below the pumping unit. The method may have the following defects: first, balance weights are easy to lose; second, balance weights have to be transported manually, and the labor intensity is large; third, balance weight adjustment is not precise; and fourth, it is necessary to execute adjustment after shutting the machine down.
At present, there is still no effective method to realize balance adjustment conveniently and automatically.
In order to solve the technical problem of the traditional art, the invention provides an intelligent online closed-loop balance adjusting system for a pumping unit. The invention can realize automatic balance weight adjustment without shutting the machine down, and the balance weights can be adjusted with the precision of ±10%.
The technical solution of the invention is as follows: the invention relates to an intelligent online closed-loop balance adjusting system for a pumping unit, wherein the system comprises a connecting rod, balance weights, a transmission device, a balance weight displacement adjusting motor and a control device used for driving the motor to adjust and control the displacement of the balance weights, the transmission device and the balance weight displacement adjusting motor are arranged above a walking beam, the balance weight displacement adjusting motor is connected with one end of the connecting rod through the transmission device, the other end of the connecting rod is connected with balance weights, and one end of the walking beam away from the horse-head is connected with the middle part of the connecting rod.
The system further comprises a first coupling, a second coupling and a support and thrust bearing, and the balance weight displacement adjusting motor is connected with the transmission device through the first coupling, the support and thrust bearing and the second coupling in turn.
The system further comprises a hinge soleplate and a hinge bracket, the balance weight displacement adjusting motor and the support and thrust bearing are arranged on the hinge soleplate, the hinge bracket is arranged above the walking beam, and the hinge soleplate is hinged with the hinge bracket through a second hinge.
The transmission device is a lead screw transmission device, the lead screw transmission device comprises a lead screw and a nut, and the support and thrust bearing is connected with one end of the connecting rod through the second coupling, the lead screw and the nuts.
The nuts are hinged with the connecting rod through a first hinge.
The end of the walking beam away from the horse-head is hinged with the middle part of the connecting rod through a third hinge.
The control device comprises a current detector for detecting the current of the driving motor and a displacement adjusting motor controller for controlling the balance weight displacement adjusting motor, and the current detector is connected with the displacement adjusting motor controller.
The control device further comprises an angular displacement sensor for detecting the position and the operating direction of the horse-head, the angular displacement sensor is arranged at the connection position between the walking beam and the walking beam bracket, and the angular displacement sensor is connected with the displacement adjusting motor controller.
The control device further comprises a controller, and the angular displacement sensor is connected with the displacement adjusting motor controller through the controller.
The displacement adjusting motor controller is a single chip machine.
The controller is a single chip machine.
The invention has the following advantages:
1. the simple structure: the invention can be obtained by newly manufacturing the system or by modifying a traditional walking beam type oil pumping machine.
2. the reliable operation: the balance weight displacement adjusting motor, the decelerator, the couplings, the support and thrust bearing, the lead screw and the nut in the invention form a connecting rod mechanism, so the operation is stable and reliable.
3. the simple and reliable system adjustment: the mathematical model of the system adjustment in the invention is quite simple, and iterative approximation using the formula can be utilized to obtain the best working point.
4. the online real-time adjustment: the adjustment process of the invention is an online real-time adjustment which can be performed without shutting the machine down, so that the working efficiency is improved.
5. the decreased labor intensity: the adjustment process in the invention is an automatic adjustment performed by a motor and no manual intervention is needed, so that manual labor is eliminated.
6. the reduced operation cost: owing to the online automatic adjustment and no manual intervention needed, the present invention reduces the number and the labor intensity of maintenance personnel.
7. the decreased energy consumption: the present invention assures the pumping unit operating under a balanced condition, and the energy consumption of the motor is lowest.
With reference to
The controller device comprises a current detector 16 for detecting the current of the driving motor 14 and a displacement adjusting motor controller 17 for controlling the balance weight displacement adjusting motor. The current detector 16 is connected with the displacement adjusting motor controller 17. The control device further comprises an angular displacement sensor 12 for detecting the position and the operating direction of the horse-head 11 and a controller 18. The angular displacement sensor 12 is arranged at the connection position between the walking beam 13 and the walking beam bracket 15. The angular displacement sensor 12 is connected with the displacement adjusting motor controller 17 through the controller 18. The displacement adjusting motor controller 17 is a single chip machine and the controller 18 is a single chip machine. The current detector 16 is any existing current detection device, and the angular displacement sensor 12 is any existing sensor that can realize angular displacement measurement.
When the system of the present invention is in operation, the current detector 16 detects the magnitude of current output of the driving motor 14. When the balance weights 8 and the horse-head 11 are unbalanced, the ascend and descend powers of the driving motor 14 are unequal. When the horse-head 11 side is overweight, the ascend power is more than the descend power. Conversely when the horse-head 11 side is underweight, the ascend power is less than the descend power. The displacement adjusting motor controller 17 controls the steering direction of the balance weight displacement adjusting motor 1 according to this principle, and the arm length of adjustment between the balance weight 8 and the fourth hinge 64 (the hinge between the walking beam 13 and the walking beam bracket 15) is increased or decreased. When the balance weight displacement adjusting motor 1 is being rotated, the connecting rod 7 is driven to move leftward and rightward through the decelerator, the first coupling 21, the support and thrust bearing 3, the second coupling 22, the lead screw 4, the nut 5 and the first hinge 6, and the arm length between the balance weight 8 and the fourth hinge 64 is adjusted in size, to adjust the balance between the horse-head 11 of the pumping unit and the balance weight 8.
The system adjustment is stopped when the ascend and descend powers meet the following formulas:
P
U
=P
D(1+PE) (1)
−10%≦PE=(PU−PD)/(PU+PD)≦+10% (2)
wherein:
PU: output power of the motor when the horse-head ascends;
PD: output power of the motor when the horse-head descends;
PE: difference of the output power of the motor between the horse-head ascending and the horse-head descending.
The system adjustment is stopped when ascend currents and descend currents meet the following formulas:
I
U
=I
D(1+IE) (3)
−10%≦IE=(IU−ID)/(IU+ID)≦+10% (4)
wherein:
IU: current of the motor when the horse-head ascends;
ID: current of the motor when the horse-head descends;
IE: difference of the current of the motor between the horse-head ascending and the horse-head descending.
The controller 18 also can detect the position and operating direction of the horse-head 11 through the angular displacement sensor 13, for auxiliary adjustment of the balance between the horse-head 11 of the pumping unit and the balance weight 8.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201010612679.1 | Dec 2010 | CN | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/CN10/80587 | 12/31/2010 | WO | 00 | 12/12/2011 |
