1. Field of the Invention
The present invention relates to a light emitting unit, a light emitting device and a line illumination device used in illumination, an automobile, industrial equipment and general consumer equipment in which this light emitting unit is incorporated, and an image scanner in which this line illumination device is incorporated.
2. Description of the Prior Art
An image sensor is incorporated in an image scanner, for scanning a document, such as a facsimile machine, a copying machine and an image scanner device. The image sensor may be a contact-type or a reduction-type, but each image sensor type is provided with a line illumination device for linearly illuminating a document surface along the main scanning range.
The line illumination device using a light guide is known. For example, Japanese Patent Application Publication No. H08-163320 and Japanese Patent Application Publication No. H10-126581 (Japanese Patent No. 2999431) disclose a line illumination device using a bar-shaped or plate-shaped light guide, and an image scanner using the line illumination device.
The line illumination device is composed of a light guide adapted to cause the light incoming from an end face to be emitted from a light emitting surface provided along the longitudinal direction while causing the light to reflect on the inner surface, and a light emitting unit provided on the end surface side of the light guide. For example, as described in Japanese Patent Application Publication No. 2003-023525, a light emitting unit is provided in such a manner that a light emitting element substrate frame member 21 made of resin, in which lead frames 22 are disposed, is provided with a window 21a of a rectangular shape for mounting light emitting elements 23a, 23b and 23c. The lead frame 22 is provided with lead terminal sections 22a, each serving as an external connection terminal, internal lead sections 22c, and light emitting element mounting and connecting sections 22b exposed within the window 21a, wherein the light emitting elements 23a, 23b and 23c adhere to the lead frames 22 exposed within the window 21a, electrodes of the light emitting elements 23a, 23b and 23c are connected to the lead frames 22 by metal wires, and the window 21a is then sealed with transparent resin.
Japanese Patent Application Publication No. H11-136449 (Japanese Patent No. 3101240) discloses a light emitting unit which is provided with a surface tapered at a predetermined angle so that a side wall surface of a window expands toward the surface of a light emitting element substrate frame member from a light emitting element mounting section.
[Patent Document 1] Japanese Patent Application Publication No. H08-163320
[Patent Document 2] Japanese Patent Application Publication No. H10-126581
[Patent Document 3] Japanese Patent Application Publication No. 2003-23525
[Patent Document 4] Japanese Patent Application Publication No. H11-136449
In the case where a side wall surface of a window is made vertical (perpendicular) as shown in
Further, in order to improve the illumination efficiency or for the design reason of the image scanner, there is a case where a light guide of which the width of the light emitting surface in the sub-scanning direction is narrowed is used, but for the design limitation and the like, there is a case where a cross sectional area of the incident end surface of the light guide must also be narrowed to narrow the width of the light emitting surface. In the case where the cross sectional area of the incident end surface of the light guide is narrowed, there is a case where the area of the incident end surface of the light guide is smaller than the size of the window. In this case, there is a problem in which the light gets out of a gap section to lower the illumination intensity.
In order to increase the light emission amount of the light emitting element, an attempt to make the light emitting element large has been recently made. It is necessary to design the window section widely in accordance with the tendency toward enlargement of the light emitting element. However, when the window section is broadened, there is a problem in which the window section becomes larger than the incident end surface of the light guide and the light gets out of the gap.
To solve the problems described above, a light emitting unit according to the present invention is provided, which comprises a light emitting element, a light emitting element substrate for mounting the light emitting element, and a light emitting element substrate frame member provided with a window for exposing the light emitting element, wherein the inside of the window is sealed with a first resin and a second resin, and the ratio of the second resin relative to the first resin is smaller toward the outside of the window from the inside thereof. The first resin is a transparent resin, while the second resin is a colored resin of a high color value or a resin containing a light reflective material and/or a light scattering material. It is desirable that the cross sectional border line between the first resin and the second resin be a curved line. It is also desirable that the cross sectional of the window be formed in a rectangular shape or in a trapezoidal shape in which the opening side is narrow.
An illumination device using the light emitting unit according to the present invention is provided, in which the light incoming from the light emitting unit provided on an end surface side of a bar-shaped light guide in the longitudinal direction is emitted from a light emitting surface provided along the longitudinal direction while the light is reflected from the inner surface of the bar-shaped light guide. It is desirable that the cross sectional area of the end surface of the bar-shaper light guide on the incident side be smaller than an area of the bottom section of the window.
An illumination device using the light emitting unit according to the present invention is provided, in which the light incoming from the light emitting unit provided on a side surface of a plate-shaped light guide in the thickness direction is emitted form the upper surface or the lower surface of the plate-shaped light guide while the light is reflected from the inner surface of the plate-shape light guide.
The present not only includes an image sensor in which the illumination device, a line image sensor, and an optical system for converging the reflected light or the transmitted light from a document are incorporated in a casing, but also an image scanner in which the image sensor is incorporated.
The above and other objects, features and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings.
Preferred embodiments of the present invention will now be described with reference to the accompanying drawings.
As shown in
As shown in
As shown in
The line illumination device 10 introduces the light from the light source into the light guide 11 from one end (incidence surface) of the light guide 11, scatters the light propagating within the light guide 11 by the light scattering patterns formed on the reverse side of the light guide 11, and emits the scattered light from the light emitting surface 11b.
The intensity of light incoming from the light source is large on the side near the incident surface and becomes smaller as the distance from the incident surface increases. As shown in
As shown in
A light emitting element substrate frame member 21 is made by insert molding a lead frame 22 into a substrate resin and is provided with a window 21a for mounting light emitting elements 23 (23a, 23b and 23c). The lead frame 22 consists of an exposed section (i.e., a lead terminal section) 22a for supplying electricity to the light emitting elements 23 from outside, a section exposed within the window 21a for mounting the light emitting elements 23 (i.e., a light emitting element mounting and connecting section) 22b, and a section concealed within the substrate resin (i.e., an inner lead section). The surface of the lead frame 22 is silver plated to make the light reflection factor large and to improve the wire bonding performance.
A light emitting unit 20 is provided in such a manner that light emitting elements 23 (23a, 23b and 23c) are adhered onto the lead frame 22b exposed within the window 21a of the light emitting element substrate frame member 21, the light emitting elements 23 (23a, 23b and 23c) and the lead frame 22b are connected by metal wires 24, and these are sealed with a transparent resin. A through-bore 26 provided on the light emitting element substrate frame member 21 is used to secure the light emitting unit 20 to the light guide casing 12 when the line illumination device is assembled.
It is to be noted that the first resin 25 and the second resin 26a may contain a fluorescent material of which the wave length can be changed by the light from the light emitting element mounted according to the present invention. Such a fluorescent material includes the followings:
(Fluorescent Materials)
Fluorescent materials can be those which absorb the light from a semiconductor light emitting element chip and convert it to the light with a different wave length. For example, it is desirable that the fluorescent material be at least one or more materials selected from: a nitride fluorescent substance and a oxynitride fluorescent substance mainly activated by a lanthanide elements such as Eu and Ce, an alkaline earth halogen apatite fluorescent substance activated by elements of a lanthanide such as Eu and of a transition metal such as Mn, an alkaline earth metal boric acid halogen fluorescent substance, an alkaline earth metal aluminate fluorescent substance, an alkaline earth silicate, an alkaline earth sulfide fluorescent substance, an alkaline earth thiogallates, an alkaline earth silicon nitride, a Germania, or a rare earth aluminate fluorescent substance mainly activated by a lanthanide element such as Ce, a rare earth silicate, or an organic body and an organic complex mainly activated by a lanthanide element such as Eu. The concrete examples of fluorescent substances to be used are shown below, but the fluorescent substances are not limited to them.
The nitride fluorescent substance activated mainly by the lanthanide elements such as Eu and Ce include M2Si5N8:Eu (M is at least one or more selected from Sr, Ca, Ba, Mg and Zn). In addition to M2Si5N8:Eu, MSi7N10:Eu, M1.8Si5O0.2N8:Eu, and M0.9Si7O0.1N10:Eu (M is at least one or more selected from Sr, Ca, Ba, Mg and Zn) are also available.
The oxynitride fluorescent substance activated mainly by the lanthanide elements such as Eu and Ce includes Msi2O2N2:Eu (M is at least one or more selected from Sr, Ca, Ba, Mg and Zn).
The alkaline earth halogen apatite fluorescent substance activated mainly by the lanthanide element such as Eu and the transition metal element such as Mn includes M5(PO4)3X:R (M is at least one or more selected from Sr, Ca, Ba, Mg and Zn. X is at least one or more selected from F Cl, Br, and I. R is one or more of Eu, Mn, Eu and Mn).
The alkaline earth metal boric acid halogen fluorescent substance includes M2B5O9X:R (M is at least one or more selected from Sr, Ca, Ba, Mg and Zn. X is at least one or more selected from F, Cl, Br and U. R is one or more of Eu, Mn, and Eu and Mn).
The alkaline earth metal aluminate fluorescent substance includes SrAl2O4:R, Sr4Al14O25:R, CaAl2O4:R, BaMg2Al16O27:R, BaMg2Al16O12:R and BaMgAl10O17:R (R is one or more of Eu, Mn, and Eu and Mn).
The alkaline earth metal sulfide fluorescent substance includes La2O2S:Eu, Y2O2S:Eu and Gd2O2S:Eu.
The rare earth aluminate fluorescent substance activated mainly by the lanthanide element such as Ce also includes YAG fluorescent substance expressed by a composition formula of Y3Al5O12:Ce, (Y0.8Gd0.2)3Al5O12:Ce, Y3(Al0.8Ga0.2)5O12:Ce, Y, Gd)3(Al, Ga)5O12. The composition formula of Tb3Al5O12:Ce and Lu3Al5O12:Ce is also available in which Tb and Lu are substituted for part or all of Y.
Other fluorescent substance includes ZnS:Eu, Zn2GeO4:Mn and MGa2S4:Eu (M is at least one or more selected from Sr, Ca, Ba, Mg and Zn. X is at least one more selected from F, Cl, Br and I).
The above fluorescent substance can also include one or more selected from Tb, Cu, Ag, Au, Cr, Nd, Dy, Co, Ni, and Ti in place of Eu or in addition to Eu, if necessary.
A fluorescent substance other than that described above can also be used if it has the same performance and effect. In these fluorescent substances, it is possible to use not only a fluorescent substance having an emission spectrum for yellow, red, green and blue by an excitation light of the semiconductor light emitting element chip, but also a fluorescent substance having an emission spectrum for yellow, blue-green, orange which are neutral colors. In this manner, light emitting devices with various light emitting colors can be produced by using these fluorescent substances in combination.
For example, by using a GaN compound semiconductor light emitting element chip adapted to emit a blue color, the light is illuminated onto a YAG fluorescent substance of Y3Al5O12:Ce or (Y0.8Gd0.2)3Al5O12:Ce to conduct a wave length conversion. In this manner, it is possible to provide a light emitting device emitting a white color by a combination color of the light from the semiconductor light emitting element chip with the light from the YAG fluorescent substance.
For example, by using the GaN compound semiconductor light emitting element chip having a peak wave length in a ultraviolet region, the light is illuminated onto and is caused to absorb by the fluorescent substances consisting of CaSi2O2N2:Eu or SrSi2O2N2:Eu emitting a green light through a yellow light, (Sr, Ca)5(PO4)3Cl:Eu emitting a blue color which is a fluorescent substance, (Ca, Sr)2Si5N8:Eu emitting a red color is illuminated and caused to absorb the light. With this, it is possible to provide a light emitting device which emits a white color with good color rending properties. Since the red, blue and green colors which are three primary colors are used, it is possible to realize a desired white color only by changing the compounding ratio of the fluorescent substances.
The first resin and the second resin can be filled within a window of a light emitting element substrate frame member which has been already molded or the second resin can be molded separately from the light emitting element substrate frame member. In other words, by molding the second resin in advance in a shape to be fitted into the window, the molded second resin can be incorporated into the inside of the window. The second resin can be incorporated by a concavo-convex fitting method or by a method using an adhesive agent.
The illumination device 30 is provided in such a manner that the light emitting unit 20 is attached in the thickness direction to the side surface of a plate-shape light guide 31 made of transparent acrylic resin, the plate-shaped light guide 31 is housed within a white casing 32, the upper surface serving as the reflection surface is provided with a white light reflector 33, and the lower surface serving as the light emitting surface is provided with a diffusion sheet 34.
The above description refers to the embodiments in a contact-type image sensor, but the illumination device according to the present invention can also be applied to a reduction-type image sensor. As shown in
According to the present invention, the ratio between a first resin and a second resin becomes smaller toward the outside of the window from the inside thereof. In this manner, it is possible to readily bring out the light from the light emitting element and to effectively use the light while making the area of the window section.
According to the present invention, design change of the side wall surface can be made without difficulty because the side wall surface of the window is formed to be inclined toward the outside by the first resin and the second resin.
According to the present invention, it is possible to efficiently distribute the light from the light emitting element and to increase the light emission amount because a sectional border line between the first resin and the second resin is a curved line.
According to the present invention, it is possible to cause all the light to enter the light guide even though the light emitting element substrate having a large light emitting element is used because the cross sectional shape of the window is formed in a narrow trapezoidal shape on the opening side.
By using the light emitting unit of the present invention, it is possible to provide an illumination device with a large light emission amount.
Number | Date | Country | Kind |
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2005-107062 | Apr 2005 | JP | national |
2006-071379 | Mar 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/307028 | 4/3/2006 | WO | 00 | 6/2/2008 |