The present disclosure relates to a line narrowing laser device, and an electronic device manufacturing method.
Recently, in a semiconductor exposure apparatus, improvement in resolution has been desired for miniaturization and high integration of semiconductor integrated circuits. For this purpose, an exposure light source that outputs light having a shorter wavelength has been developed. For example, as a gas laser device for exposure, a KrF excimer laser device for outputting laser light having a wavelength of about 248 nm and an ArF excimer laser device for outputting laser light having a wavelength of about 193 nm are used.
The KrF excimer laser device and the ArF excimer laser device each have a large spectral line width of about 350 to 400 μm in natural oscillation light. Therefore, when a projection lens is formed of a material that transmits ultraviolet rays such as KrF laser light and ArF laser light, there is a case in which chromatic aberration occurs. As a result, the resolution may decrease. Then, a spectral line width of laser light output from the gas laser device needs to be narrowed to the extent that the chromatic aberration can be ignored. For this purpose, there is a case in which a line narrowing module (LNM) including a line narrowing element (etalon, grating, and the like) is provided in a laser resonator of the gas laser device to narrow a spectral line width. A gas laser device with a narrowed spectral line width is referred to as a line narrowing laser device.
A line narrowing laser device according to an aspect of the present disclosure includes an optical element and a diffractive optical element positioned on an optical path of an optical resonator, a wavelength actuator configured to change an incident angle of light incident on the diffractive optical element by moving the optical element, a wavelength driver configured to drive the wavelength actuator, a processor configured to output a wavelength control signal to the wavelength driver so that a wavelength of pulse laser light output from the optical resonator periodically changes, and a notch filter arranged in a path of the wavelength control signal and configured to operate at a notch frequency different from a drive frequency of the wavelength actuator.
An electronic device manufacturing method according to an aspect of the present disclosure includes generating pulse laser light using a line narrowing laser device, outputting the pulse laser light to an exposure apparatus, and exposing a photosensitive substrate to the pulse laser light in the exposure apparatus to manufacture an electronic device. Here, the line narrowing laser device includes an optical element and a diffractive optical element positioned on an optical path of an optical resonator, a wavelength actuator configured to change an incident angle of light incident on the diffractive optical element by moving the optical element, a wavelength driver configured to drive the wavelength actuator, a processor configured to output a wavelength control signal to the wavelength driver so that a wavelength of the pulse laser light output from the optical resonator periodically changes, and a notch filter arranged in a path of the wavelength control signal and configured to operate at a notch frequency different from a drive frequency of the wavelength actuator.
Embodiments of the present disclosure will be described below merely as examples with reference to the accompanying drawings.
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. The embodiments described below show some examples of the present disclosure and do not limit the contents of the present disclosure. Also, all configurations and operation described in the embodiments are not necessarily essential as configurations and operation of the present disclosure. Here, the same components are denoted by the same reference numeral, and duplicate description thereof is omitted.
The exposure system includes a line narrowing laser device 100 and an exposure apparatus 200. In
The line narrowing laser device 100 includes a laser control processor 130. The laser control processor 130 is a processing device including a memory 132 in which a control program is stored, and a central processing unit (CPU) 131 which executes the control program. The laser control processor 130 is specifically configured or programmed to perform various processes included in the present disclosure. The laser control processor 130 corresponds to the processor in the present disclosure. The line narrowing laser device 100 is configured to output pulse laser light toward the exposure apparatus 200.
As shown in
The illumination optical system 201 illuminates a reticle pattern of a reticle (not shown) arranged on a reticle stage RT with the pulse laser light having entered from the line narrowing laser device 100.
The projection optical system 202 causes the pulse laser light transmitted through the reticle to be imaged as being reduced and projected on a workpiece (not shown) arranged on a workpiece table WT. The workpiece is a photosensitive substrate such as a semiconductor wafer on which a resist film is applied.
The exposure control processor 210 is a processing device including a memory 212 in which a control program is stored and a CPU 211 which executes the control program. The exposure control processor 210 is specifically configured or programmed to perform various processes included in the present disclosure. The exposure control processor 210 performs overall control of the exposure apparatus 200.
The exposure control processor 210 transmits various parameters including target wavelengths λt1, λt2 and a voltage command value HV, and a trigger signal to the laser control processor 130. The laser control processor 130 controls the line narrowing laser device 100 in accordance with these parameters and signals. The target wavelengths λt1, λt2 are target values of the wavelength. The target wavelength λt2 is a wavelength larger than the target wavelength λt1.
The exposure control processor 210 synchronously translates the reticle stage RT and the workpiece table WT in opposite directions to each other. Thus, the workpiece is exposed to the pulse laser light reflecting the reticle pattern.
By such an exposure process, the reticle pattern is transferred onto the semiconductor wafer. Thereafter, an electronic device can be manufactured through a plurality of processes.
The line narrowing laser device 100 is a discharge-excitation type laser device, and includes a laser chamber 10, a pulse power source 13, a line narrowing module 14, an output coupling mirror 15, and a wavelength monitor 17, in addition to the laser control processor 130. The line narrowing module 14 and the output coupling mirror 15 configure an optical resonator.
The laser chamber 10 is arranged on the optical path of the optical resonator. The laser chamber 10 is provided with two windows 10a, 10b. The laser chamber 10 accommodates a discharge electrode 11a and a discharge electrode (not shown) paired with the discharge electrode 11a. The discharge electrode (not shown) is positioned so as to overlap with the discharge electrode 11a along the V axis. The laser chamber 10 is filled with a laser gas containing, for example, an argon gas or a krypton gas as a rare gas, a fluorine gas as a halogen gas, a neon gas as a buffer gas, and the like.
The pulse power source 13 includes a charger (not shown), a charging capacitor (not shown), and a switch (not shown). The charger holds electric energy to be supplied to the charging capacitor and is connected to the charging capacitor. The charging capacitor is connected to the discharge electrode 11a via the switch.
The line narrowing module 14 includes prisms 41 to 43, a grating 53, a mirror 63, and rotation stages 143, 163. The rotation stage 143 is connected to a wavelength driver 12, and the rotation stage 163 is connected to a wavelength driver 18. The grating 53 corresponds to the diffractive optical element in the present disclosure. The mirror 63 corresponds to the optical element in the present disclosure. The rotation stage 163 corresponds to the wavelength actuator in the present disclosure. Details of the line narrowing module 14 will be described later.
The output coupling mirror 15 is configured by a partial reflection mirror.
A beam splitter 16 that transmits a part of the pulse laser light at high transmittance and reflects the other part is arranged on the optical path of the pulse laser light output from the output coupling mirror 15. The wavelength monitor 17 is arranged on the optical path of the pulse laser light reflected by the beam splitter 16. The wavelength monitor 17 includes an etalon spectrometer (not shown) and is configured to acquire a light intensity distribution of interference fringes. The radii of the interference fringes depends on the change in wavelength.
A shutter 19 is arranged on the optical path of the pulse laser light transmitted through the beam splitter 16.
The laser control processor 130 acquires various parameters including the target wavelengths λt1, λt2 and the voltage command value HV from the exposure control processor 210. The laser control processor 130 controls the line narrowing module 14 by outputting a wavelength control signal to the wavelength drivers 12, 18 based on the target wavelengths λt1, λt2. The laser control processor 130 sets the voltage command value HV to the charger included in the pulse power source 13.
The laser control processor 130 receives the trigger signal from the exposure control processor 210. The laser control processor 130 transmits an oscillation trigger signal based on the trigger signal to the pulse power source 13. The switch included in the pulse power source 13 is turned on when the oscillation trigger signal is received from the laser control processor 130. When the switch is turned on, the pulse power source 13 generates a pulse high voltage from the electric energy charged in the charger, and applies the high voltage to the discharge electrode 11a.
When the high voltage is applied to the discharge electrode 11a, discharge occurs at a discharge space between the discharge electrode 11a and the discharge electrode (not shown). The laser gas in the laser chamber 10 is excited by the energy of the discharge and shifts to a high energy level. When the excited laser gas then shifts to a low energy level, light having a wavelength corresponding to the difference between the energy levels is emitted.
The light generated in the laser chamber 10 is output to the outside of the laser chamber 10 through the windows 10a, 10b. The light output from the window 10a enters the line narrowing module 14. Among the light having entered the line narrowing module 14, the light having a wavelength near a desired wavelength is turned back by the line narrowing module 14 and returned to the laser chamber 10.
The output coupling mirror 15 transmits and outputs, as pulse laser light, a part of the light output from the window 10b, and reflects the other part back into the laser chamber 10.
In this way, the light output from the laser chamber 10 reciprocates between the line narrowing module 14 and the output coupling mirror 15. This light is amplified every time when passing through the discharge space in the laser chamber 10. Further, the light is line-narrowed every time when being turned back by the line narrowing module 14, and becomes light having a steep wavelength distribution with a part of a range of wavelength selected by the line narrowing module 14 as a center wavelength. Thus, the light having undergone laser oscillation and line narrowing is output as pulse laser light from the output coupling mirror 15. The wavelength of the pulse laser light refers to the center wavelength unless otherwise specified.
The wavelength monitor 17 transmits the light intensity distribution of the interference fringes generated by the pulse laser light to the laser control processor 130. The laser control processor 130 calculates the measurement wavelength based on the light intensity distribution of the interference fringes, and outputs the wavelength control signal to the wavelength drivers 12, 18 based on the measurement wavelength, thereby performing feedback control on the line narrowing module 14.
The shutter 19 is configured to be switchable between a first state of allowing the pulse laser light to pass therethrough toward the exposure apparatus 200 and a second state of suppressing the pulse laser light from passing therethrough toward the exposure apparatus 200. The switching between the first state and the second state is controlled by the laser control processor 130.
The pulse laser having passed through the shutter 19 when the shutter 19 is in the first state enters the exposure apparatus 200. An energy monitor (not shown) included in the exposure apparatus 200 measures the pulse energy of the pulse laser light. The exposure control processor 210 calculates the voltage command value HV based on the measured pulse energy and the target pulse energy, and transmits the voltage command value Hv to the laser control processor 130. The pulse energy of the pulse laser light is controlled in accordance with the voltage command value HV.
The prisms 41, 42, 43 are arranged in this order on the optical path of the light beam output from the window 10a. The prisms 41 to 43 are arranged such that the surfaces of the prisms 41 to 43 on and from which the light beam is incident and output are parallel to the V axis, and are respectively supported by holders (not shown). The prism 43 is rotatable about an axis parallel to the V axis by the rotation stage 143. Examples of the rotation stage 143 include a rotation stage including a stepping motor and having a large movable range.
The mirror 63 is arranged on the optical path of the light beam transmitted through the prisms 41 to 43. The mirror 63 is arranged such that the surface for reflecting the light beam is parallel to the V axis, and is rotatable about an axis parallel to the V axis by the rotation stage 163. Examples of the rotation stage 163 include a rotation stage including a piezoelectric element and having high responsiveness.
Alternatively, the prism 42 may be rotatable by the rotation stage 143, the prism 43 may be rotatable by the rotation stage 163, and the mirror 63 may not be rotatable. In this case, the prism 43 corresponds to the optical element in the present disclosure.
The grating 53 is arranged on the optical path of the light beam reflected by the mirror 63. The direction of the grooves of the grating 53 is parallel to the V axis. The grating 53 is supported by a holder (not shown).
The travel direction of the light beam output from the window 10a is changed by each of the prisms 41 to 43 in a plane parallel to the HZ plane which is a plane perpendicular to the V axis, and the beam width is expanded in the plane parallel to the HZ plane.
The light beam transmitted through the prisms 41 to 43 is reflected by the mirror 63 and is incident on the grating 53.
The light beam incident on the grating 53 is reflected by the plurality of grooves of the grating 53 and is diffracted in a direction corresponding to the wavelength of the light. The grating 53 is arranged in the Littrow arrangement, which causes the incident angle of the light beam incident on the grating 53 from the mirror 63 to coincide with the diffraction angle of the diffracted light having the desired wavelength.
The mirror 63 reflects the light returned from the grating 53 toward the prism 43. The prisms 41 to 43 reduce the beam width of the light reflected by the mirror 63 in the plane parallel to the HZ plane and return the light into the laser chamber 10 through the window 10a.
The wavelength drivers 12, 18 drive the rotation stages 143, 163, respectively, by outputting a drive signal based on the wavelength control signal. In accordance with the rotation angles of the rotation stages 143, 163, the incident angle of the light beam incident on the grating 53 changes, and the wavelength selected by the line narrowing module 14 changes. The rotation stage 143 is mainly used for coarse adjustment, and the rotation stage 163 is mainly used for fine adjustment.
The line narrowing laser device 100 performs laser oscillation at a repetition frequency equal to or higher than a predetermined value over a certain period in accordance with the trigger signal from the exposure control processor 210. Performing laser oscillation at a repetition frequency equal to or higher than a predetermined value to output the pulse laser light is referred to as “burst oscillation.”
When the trigger signal from the exposure control processor 210 is paused, the line narrowing laser device 100 pauses the burst oscillation. Thereafter, in accordance with the trigger signal from the exposure control processor 210, the line narrowing laser device 100 performs the burst oscillation again.
The period in which the burst oscillation is performed corresponds, for example, to the period in which exposure of one exposure area of a semiconductor wafer is performed in the exposure apparatus 200. The period in which the burst oscillation is paused corresponds, for example, to the period in which the imaging position of a reticle pattern is moved from one exposure area to another in the exposure apparatus 200 or the period in which the semiconductor wafer is replaced. Adjustment oscillation for adjusting various parameters may be performed in the pause period.
Based on the target wavelengths λt1, λt2 received from the exposure control processor 210, the laser control processor 130 outputs the wavelength control signal to the wavelength driver 18 and controls the rotation stage 163 so that the posture of the mirror 63 periodically changes for every plurality of pulses. As a result, the wavelength of the pulse laser light periodically changes for every plurality of pulses.
In the example shown in
Here, description has been provided on a case in which the wavelength of the pulse laser light is periodically switched between two target wavelengths λt1 and λt2, but may be switched among three or more target wavelengths. In this way, the line narrowing laser device 100 can perform two-wavelength oscillation or multiple-wavelength oscillation.
The focal length in the exposure apparatus 200 depends on the wavelength of the pulse laser light. Since the imaging position of the pulse laser light in the direction of the optical path axis is periodically changed due to the periodic change of the target wavelength, the focal depth can be substantially increased. For example, even when a resist film having a large thickness is exposed, the imaging performance in the thickness direction of the resist film can be maintained. Alternatively, the resist profile indicating the cross-sectional shape of the developed resist film may be adjusted.
However, when the target wavelength is periodically changed at a high speed, operation of the rotation stage 163 cannot accurately follow the change of the target wavelength, and the wavelength of the pulse laser light cannot be accurately controlled in some cases.
When the drive signal input to the rotation stage 163 is a rectangular wave having a drive frequency of 1 kHz, the drive signal is represented as a sum of frequency components of odd multiples of the drive frequency by Fourier series expansion. Therefore, the frequency components of odd multiples of the drive frequency included in the drive signal may cause the oscillation system of the wavelength switch mechanism to oscillate. For example, when 3 kHz which is an odd multiple of the drive frequency coincides with the resonant frequency Fr (see
The low-pass filter LPF includes resistive elements R1, R2 and a capacitor C3. The low-pass filter LPF attenuates high-frequency components of an input signal IN and allows low-frequency components thereof to pass therethrough.
The high-pass filter HPF includes capacitors C1, C2 and a resistive element R3. The high-pass filter HPF attenuates low-frequency components of the input signal IN and allows high-frequency components thereof to pass therethrough.
Resistance values of the resistive elements R1, R2, R3 are represented by R1, R2, R3, respectively, and the relationship thereof is set to R1=R2=2R3. Capacitance values of the capacitors C1, C2, C3 are represented by C1, C2, C3, respectively, and the relationship thereof is set to C1=C2=C3/2.
The operational amplifier OA1 amplifies and outputs a signal obtained by combining the low frequency components that have passed through the low-pass filter LPF and the high frequency components that have passed through the high-pass filter HPF. A frequency attenuated by both the low-pass filter LPF and the high-pass filter HPF is called a notch frequency Fn (see
The operational amplifier OA2 positively feeds back a part of an output signal OUT of the operational amplifier OA1 between the capacitor C3 of the low-pass filter LPF and the resistive element R3 of the high-pass filter HPF. The feedback rate by the operational amplifier OA2 is determined by the ratio of the resistance values of resistive elements R4, R5 configuring a voltage divider. By arranging the operational amplifier OA2, the gain of the frequency components other than the notch frequency Fn by the fixed notch filter 18a can be brought close to 0, and the part in the vicinity of the notch frequency Fn among the curve representing the frequency response characteristic of the fixed notch filter 18a described later with reference to
The frequency response characteristic of the oscillation system of the wavelength switch mechanism is similar to that shown in
The fixed notch filter 18a attenuates the wavelength control signal significantly at the notch frequency Fn, and allows the wavelength control signal to pass therethrough without significant attenuation at other frequency regions. The notch frequency Fn is a frequency different from the drive frequency of the rotation stage 163, preferably a frequency higher than the drive frequency, and more preferably a frequency of multiplication n of the drive frequency by an odd number larger than 1. As a result, the gain at the notch frequency Fn is suppressed in the frequency response characteristic of the oscillation system of the wavelength switch mechanism driven through the fixed notch filter 18a.
The notch frequency Fn is set to about 3 kHz, for example, in accordance with the resonant frequency Fr of the oscillation system of the wavelength switch mechanism. In this case, in the frequency response characteristic of the oscillation system of the wavelength switch mechanism driven through the fixed notch filter 18a, resonance at the resonant frequency Fr of 3 kHz is suppressed.
Accordingly, since the fixed notch filter 18a is arranged in the path of the wavelength control signal, the frequency component of the wavelength control signal at the notch frequency Fn that is different from the drive frequency is attenuated by the fixed notch filter 18a, and the periodic wavelength change by the drive frequency can be accurately performed.
Accordingly, the frequency component at the notch frequency Fn higher than the drive frequency is attenuated by the fixed notch filter 18a, and the periodic wavelength change by the drive frequency can be accurately performed.
Accordingly, the frequency component at a frequency of multiplication of the drive frequency by an odd number larger than 1 is attenuated by the fixed notch filter 18a, and the periodic wavelength change by the drive frequency can be accurately performed.
Accordingly, the oscillation the natural of oscillation system can be suppressed by attenuating the frequency component at the resonant frequency Fr of the oscillation system of the wavelength switch mechanism by the fixed notch filter 18a, and the periodic wavelength change by the drive frequency can be accurately performed.
In other respects, the first embodiment is similar to the comparative example.
3.3 Effect
Accordingly, the notch gain depth Gn can be increased by configuring the fixed notch filter 18b with bandpass filters in a plurality of stages including the first and second bandpass filters 181, 182.
Accordingly, the notch gain depth Gn at the notch frequency Fn can be increased by causing the first and second bandpass filters 181, 182 to have the same notch frequency Fn. The same notch frequency Fn is intended to allow a difference to the extent that the effect of increasing the notch gain depth Gn is not lost.
Accordingly, the manufacturing cost of the circuit can be reduced by unifying the characteristics of the semiconductor elements configuring the first and second bandpass filters 181, 182. The same notch gain depth Gn is intended to allow a difference to the extent that the effect of reducing the manufacturing cost of the circuit is not lost, and the scope of manufacturing error is included in the term of “same.”
In other respects, the second embodiment is similar to the first embodiment.
The variable notch filter 18c includes variable resistors VR1, VR2, VR3 in place of the resistive elements R1, R2, R3, respectively. Control circuits Cc1, Cc2, Cc3 are connected the variable resistors VR1, VR2, VR3, respectively. The control circuits Cc1, Cc2, Cc3 change the resistance values R1, R2, R3 of the variable resistors VR1, VR2, VR3, respectively, based on the control signal output from the laser control processor 130. For example, the resistance values R1, R2, R3 are changed while maintaining the relationship of R1=R2=2R3. Thus, the notch frequency Fn given by 1/(2πC1R1) can be changed.
In other respects, the variable notch filter 18c is similar to the fixed notch filter 18a.
The variable notch filter 18d includes a variable voltage divider VD in place of the resistive elements R4, R5. The variable voltage divider VD is connected to a control circuit Cc4. The control circuit Cc4 changes the voltage division ratio of the variable voltage divider VD based on the control signal output from the laser control processor 130. By changing the voltage division ratio of the variable voltage divider VD, the feedback ratio by the operational amplifier OA2 can be changed, and the notch gain depth Gn of the variable notch filter 18d can be changed.
When the notch frequency Fn of the variable notch filter 18d is changed by changing the resistance values R1, Re, R3 of the variable resistors VR1, VR2, VR3, the phase characteristic of the variable notch filter 18d may be changed. When the notch frequency Fn is changed, the notch gain depth Gn may be adjusted to further adjust the phase characteristic.
On the other hand, even when the notch gain depth Gn is changed by changing the voltage division ratio of the variable voltage divider VD, the notch frequency Fn does not change significantly. Therefore, as will be described later with reference to
In other respects, the variable notch filter 18d is similar to the variable notch filter 18c.
The frequency response characteristic of the oscillation system of the wavelength switch mechanism may change due to a temperature change of an optical element, a mechanical component, and the like. For example, the resonant frequency Fr of the oscillation system of the wavelength switch mechanism may be about 3.2 kHz as shown in
Therefore, the notch frequency Fn of the variable notch filter 18c is adjusted, or the notch frequency Fn and the notch gain depth Gn of the variable notch filter 18d are adjusted, so that the measurement wavelength can sufficiently follow the target wavelength.
In S11, the laser control processor 130 acquires the target wavelengths λt1, λt2. The target wavelengths λt1, λt2 may be received from the exposure control processor 210.
In S12, the laser control processor 130 calculates the threshold values Sλ1, Sλ2 by the following expressions.
The threshold values Sλ1, Sλ2 are obtained by multiplying the target wavelengths λt1, λt2 by constants D1, D2 larger than 0, respectively. The constants D1, D2 are, for example, 0.05.
In S13, the laser control processor 130 sets the value of a counter n to an initial value of 1.
In S14, the laser control processor 130 calculates the measurement wavelength λc1 or λc2 based on the output of the wavelength monitor 17, and calculates the deviation Dλ1 or Dλ2 with respect to the target wavelength λt1 or λt2 by the following expression.
When the line narrowing module 14 is controlled in accordance with the target wavelength λt1, the measurement wavelength λc1 is calculated, and when the line narrowing module 14 is controlled in accordance with the target wavelength λt2, the measurement wavelength λc2 is calculated.
In S15, the laser control processor 130 determines whether or not the deviation Dλ1 or Dλ2 is larger than the corresponding threshold value Sλ1 or Sλ2. When the deviation Dλ1 is larger than the threshold value SλL or the deviation Dλ2 is larger than the threshold value Sλ2 (S15: YES), the laser control processor 130 advances processing to S16. When the deviation Dλ1 is equal to or smaller than the threshold value Sλ1 or the deviation Dλ2 is equal to or smaller than the threshold value Sλ2 (S15: NO), the laser control processor 130 returns processing to S13.
In S16, the laser control processor 130 determines whether or not the value of the counter n is equal to or larger than Nmax. When the value of the counter n is equal to or larger than Nmax (S16: YES), the laser control processor 130 advances processing to S20. When the value of the counter n is smaller than Nmax (S16: NO), the laser control processor 130 advances processing to S17.
In S17, the laser control processor 130 updates the value of the counter n by adding 1 to the value of n. After S17, the laser control processor 130 returns processing to S14 and calculates the deviation Dλ1 or Dλ2 between the measurement wavelength λc1 or λc2 and the target wavelength λt1 or λt2 of the subsequent pulse.
When the deviation Dλ1 or Dλ2 is larger than the corresponding threshold value SλL or Sλ2 (S15: YES), the processes of S14 and S15 are repeated until the value of the counter n reaches Nmax to determine whether or not the deviations Dλ1, Dλ2 are larger than the corresponding threshold value Sλ1, Sλ2 over Nmax consecutive pulses.
When the deviation Dλ1 is equal to or smaller than the threshold value SλL or the deviation Dλ2 is equal to or smaller than the threshold value Sλ2 (S15: NO), processing returns to S13, so that the counter n is counted again from 1 when the continuation of the state in which the deviations Dλ1, Dλ2 are larger than the corresponding threshold value Sλ1, Sλ2 is interrupted.
In S20, the laser control processor 130 adjusts the notch frequency Fn by outputting a control signal to the control circuits Cc1 to Cc3 shown in
In S22, the laser control processor 130 adjusts the notch gain depth Gn by outputting a control signal to the control circuit Cc4 shown in
During a period in which S20 and S22 are performed, the laser control processor 130 may set the shutter 19 to the second state so as to suppress passage of the pulse laser light to the exposure apparatus 200.
After S22, the laser control processor 130 returns processing to S13.
In S201, the laser control processor 130 calculates the measurement wavelengths λc1, λc2 based on a new output of the wavelength monitor 17, and calculates a deviation M with respect to the target wavelengths λt1, λt2 by the following expression.
The deviation M is a reference for changing the notch frequency Fn to search for an appropriate notch frequency Fn.
In S202, the laser control processor 130 increases the notch frequency Fn by the following expression.
Here, dFnp represents a variation amount of the notch frequency Fn when the notch frequency Fn is increased once. For example, dFnp is equal to or larger than 1 Hz and equal to or smaller than 10 Hz.
In S203, the laser control processor 130 calculates the measurement wavelengths λc1, λc2 based on the new output of the wavelength monitor 17, and calculates a deviation Mc with respect to the target wavelengths λt1, λt2 by the following expression.
In S204, the laser control processor 130 determines whether or not the deviation Mc is equal to or smaller than the reference deviation M. When the deviation Mc is equal to or smaller than the deviation M (S204: YES), the laser control processor 130 advances processing to S205.
In S205, the laser control processor 130 sets the value of the deviation Mc calculated in S203 as the deviation M to be the reference thereafter. After S205, the laser control processor 130 returns processing to S202.
As described above, when the deviation Mc decreases or does not change with increase of the notch frequency Fn (S204: YES), the notch frequency Fn can be further increased to adjust the notch frequency Fn until the deviation Mc becomes a minimum value.
When the deviation Mc is increased by increasing the notch frequency Fn (S204: NO), processing advances to S207 without further increasing the notch frequency Fn.
In S207, the laser control processor 130 decreases the notch frequency Fn by the following expression.
Here, dFnn represents a variation amount of the notch frequency Fn when the notch frequency Fn is decreased once. Further, dFnn may be the same as dFnp.
The processes of S208 to S210 are similar to the processes of S203 to S205, respectively.
When the deviation Mc decreases or does not change with decrease of the notch frequency Fn (S209: YES), the notch frequency Fn can be further decreased to adjust the notch frequency Fn until the deviation Mc becomes a minimum value.
When the deviation Mc is increased by decreasing the notch frequency Fn (S209: NO), processing advances to S211 without further decreasing the notch frequency Fn.
In S211, the laser control processor 130 increases the notch frequency Fn by the following expression.
Since the process of S211 is performed when the deviation Mc is increased by decreasing the notch frequency Fn in S207, the notch frequency Fn can be adjusted to an optimum value by canceling the process of S207 for one time.
After S211, the laser control processor 130 ends processing of the present flowchart and returns to processing shown in
As described above, the laser control processor 130 calculates the deviation Mc while increasing or decreasing the notch frequency Fn, and searches for the notch frequency Fn at which the deviation Mc approaches 0.
In S202d, the laser control processor 130 increases the notch gain depth Gn by the following expression.
Here, dGnp represents a variation amount of the notch gain depth Gn when the notch gain depth Gn is increased once. For example, dGnp is equal to or larger than 1 dB and equal to or smaller than 10 dB.
In S207d, the laser control processor 130 decreases the notch gain depth Gn by the following expression.
Here, dGnn represents a variation amount of the notch gain depth Gn when the notch gain depth Gn is decreased once. Further, dGnn may be the same as dGnp.
In S211d, the laser control processor 130 increases the notch gain depth Gn by the following expression.
The notch gain depth Gn can be adjusted to an optimum value by canceling the process of S207d for one time.
As described above, the laser control processor 130 calculates the deviation Mc while increasing or decreasing the notch gain depth Gn, and searches for the notch gain depth Gn at which the deviation Mc approaches 0.
In other respects, the processes shown in
The process of S11 is similar to that described with reference to
In S12c, the laser control processor 130 calculates the threshold value SD by the following expression.
The threshold value SD is obtained by multiplying the difference between the target wavelengths λt1, λt2 by a constant D larger than 1. The constant D is, for example, 1.05.
In S13c, the laser control processor 130 sets an integration value Aλc of the wavelength difference to an initial value of 0, and sets the value of the counter n to an initial value of 1.
In S14c, the laser control processor 130 calculates the measurement wavelengths λc1, λc2 of two pulses having different target wavelengths based on the output of the wavelength monitor 17, and calculates the integration value Aλc of the wavelength difference between the measurement wavelengths λc1 and λc2 by the following expression.
In S16, the laser control processor 130 determines whether or not the value of the counter n is equal to or larger than Nmax. When the value of the counter n is equal to or larger than Nmax (S16: YES), the laser control processor 130 advances processing to S18c. When the value of the counter n is smaller than Nmax (S16: NO), the laser control processor 130 advances processing to S17.
In S17, the laser control processor 130 updates the value of the counter n by adding 1 to the value of n. After S17, the laser control processor 130 returns processing to S14c and adds, to the integration value Aλc, the wavelength difference λc2−λc1 between the measurement wavelengths λc1 and λc2 of the subsequent two pulses having different target wavelengths.
In S18c, the laser control processor 130 calculates the average value Dλc of the wavelength differences by the following expression using the integration value Aλc obtained by integrating the wavelength differences λc2−λc1 calculated Nmax times.
In S19c, the laser control processor 130 determines whether or not the average value Dλc of the wavelength differences is larger than the threshold value SD. When the average value Dλc of the wavelength differences is larger than the threshold value SD (S19c: YES), the laser control processor 130 advances processing to S20. When the average value Dλc of the wavelength differences is equal to or smaller than the threshold value SD (S19c: NO), the laser control processor 130 returns processing to S13c.
The processes of S20 and S22 are similar to those described with reference to
In
Alternatively, instead of calculating the deviations Dλ1, Dλ2 between the measurement wavelengths λc1, λc2 and the target wavelengths λt1, λt2 in S201, S203, S208 of
In
In other respects, the processes shown in
In the third embodiment, the notch parameters may be adjusted when both of the condition regarding the deviations Dλ1, Dλ2 between the measurement wavelengths λc1, λc2 and the target wavelengths λt1, λt2 shown in
In the third embodiment, description has been provided on the case in which the variable notch filters 18c, 18d are each configured by the bandpass filter in one stage, but the present disclosure is not limited thereto. Instead of the variable notch filter 18c or 18d, a variable notch filter including first and second bandpass filters (not shown) connected in series may be used. Each of the first and second bandpass filters may be capable of adjusting the notch parameters by the laser control processor 130. The laser control processor 130 may adjust the first and second bandpass filters to operate at the same notch frequency Fn. The laser control processor 130 may adjust the first and second bandpass filters to operate at the same notch gain depth Gn.
Accordingly, since the notch parameter can be changed, it is possible to accurately perform the periodic wavelength change corresponding to the characteristic change of the line narrowing laser device 100c.
Although the phase characteristic may change when the notch frequency Fn is changed, the phase characteristic can be adjusted by adjusting the notch gain depth Gn. On the other hand, the notch frequency Fn does not change significantly even when the notch gain depth Gn is changed. Therefore, it is possible to appropriately adjust the notch frequency Fn and the notch gain depth Gn by first adjusting the notch frequency Fn and then adjusting the notch gain depth Gn.
Accordingly, it is possible to accurately perform the periodic wavelength change corresponding to the change of the measurement wavelengths λc1, λc2 caused by the characteristic change of the line narrowing laser device 100c.
Accordingly, it is possible to accurately perform the periodic wavelength change corresponding to the change of the deviations Dλ1, Dλ2 caused by the characteristic change of the line narrowing laser device 100c.
Accordingly, when the deviations Dλ1, Dλ2 are large, the notch parameters can be adjusted to decrease the deviations Dλ1, Dλ2.
Accordingly, by searching for the notch frequency Fn at which the deviation Mc approaches 0, it is possible to find the appropriate notch frequency Fn corresponding to the characteristic change of the line narrowing laser device 100c.
Accordingly, by searching for the notch gain depth Gn at which the deviation Mc approaches 0, it is possible to find the appropriate notch gain depth Gn corresponding to the characteristic change of the line narrowing laser device 100c.
Accordingly, it is possible to accurately perform the periodic wavelength change corresponding to the change of the wavelength difference between the measurement wavelengths λc1 and λc2 of a plurality of pulses caused by the characteristic change of the line narrowing laser device 100c.
Accordingly, when the average value Dλc of the wavelength differences is large, the notch parameters can be adjusted to decrease the average value Dλc of the wavelength differences.
Accordingly, the dynamic range of the notch parameters can be increased by connecting the first and second bandpass filters in series and setting the notch parameters to be adjustable.
Accordingly, the notch gain depth Gn at the notch frequency Fn can be increased by adjusting the notch parameters so that the first and second bandpass filters operate at the same notch frequency Fn.
Accordingly, by setting the notch gain depth Gn to be the same, adjustment of the notch parameters can be easily performed.
In other respects, the third embodiment is similar to the first embodiment.
The description above is intended to be illustrative and the present disclosure is not limited thereto. Therefore, it would be obvious to those skilled in the art that various modifications to the embodiments of the present disclosure would be possible without departing from the spirit and the scope of the appended claims. Further, it would be also obvious to those skilled in the art that the embodiments of the present disclosure would be appropriately combined.
The terms used throughout the present specification and the appended claims should be interpreted as non-limiting terms unless clearly described. For example, terms such as “comprise”, “include”, “have”, and “contain” should not be interpreted to be exclusive of other structural elements. Further, indefinite articles “a/an” described in the present specification and the appended claims should be interpreted to mean “at least one” or “one or more.” Further, “at least one of A, B, and C” should be interpreted to mean any of A, B, C, A+B, A+C, B+C, and A+B+C as well as to include combinations of any thereof and any other than A, B, and C.
The present application claims the benefit of International Application No. PCT/JP2022/013452, filed on Mar. 23, 2022, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/013452 | Mar 2022 | WO |
Child | 18807533 | US |