The present disclosure relates to a line scanner, and more particularly to a line scanner that utilizes a non-laser light source, wherein the line scanner may be for use instead of a traditional laser line probe in various non-contact object inspection or measurement configurations; for example, in conjunction with a portable articulated arm coordinate measuring machine or in a fixed (i.e., non-movable) inspection installation (e.g., an automobile assembly line).
Portable articulated arm coordinate measuring machines (AACMMs) have found widespread use in the manufacturing or production of parts where there is a need to rapidly and accurately verify the dimensions of the part during various stages of the manufacturing or production (e.g., machining) of the part. Portable AACMMs represent a vast improvement over known stationary or fixed, cost-intensive and relatively difficult to use measurement installations, particularly in the amount of time it takes to perform dimensional measurements of relatively complex parts. Typically, a user of a portable AACMM simply guides a probe along the surface of the part or object to be measured. The measurement data are then recorded and provided to the user. In some cases, the data are provided to the user in visual form, for example, three-dimensional (3-D) form on a computer screen. In other cases, the data are provided to the user in numeric form, for example when measuring the diameter of a hole, the text “Diameter=1.0034” is displayed on a computer screen.
An example of a prior art portable articulated arm CMM is disclosed in commonly assigned U.S. Pat. No. 5,402,582 ('582), which is incorporated herein by reference in its entirety. The '582 patent discloses a 3-D measuring system comprised of a manually-operated articulated arm CMM having a support base on one end and a measurement probe at the other end. Commonly assigned U.S. Pat. No. 5,611,147 ('147), which is incorporated herein by reference in its entirety, discloses a similar articulated arm CMM. In the '147 patent, the articulated arm CMM includes a number of features including an additional rotational axis at the probe end, thereby providing for an arm with either a two-two-two or a two-two-three axis configuration (the latter case being a seven axis arm). Commonly assigned U.S. Patent Publication No. 2011/0119026 ('026), which is incorporated herein by reference in its entirety, discloses a laser line scanner, also known as a laser line probe (LLP), attached to a manually-operated articulated arm CMM, the laser line scanner capable of collecting three-dimensional information about the surface of an object without making direct contact with the object.
It is known to attach various accessory devices to a CMM. For example, it is known to attach a laser line probe (LLP) to a CMM. The LLP is a type of a non-contacting line scanner. The LLP typically projects a laser line that is straight to obtain 3D features of an object without the line scanner having a probe that must come into physical contact with the object to take measurements. In the past, the projected straight line has had a particular color, such as red, characteristic of the wavelength of a laser source used to provide the light. The method or means of attachment and the attachment point of the LLP to the CMM can vary. However, it is common to attach the LLP in the vicinity of the probe end of the CMM, for example, near a fixed “hard” probe that contacts the object to be measured. Generally, the LLP takes many more data points of the object being measured than the hard probe takes.
It is also common for the LLP to utilize a coherent light source, such as a laser, in conjunction with a type of lens, such as a rod lens, to focus the projected straight line of light onto the object being measured. This light is picked up by a camera spaced some distance away from the projector. However, problems exist with the use of a laser as the light source for a light scanner. For example, the laser inherently generates speckle noise, which is a kind of noise that produces a kind of blotchy or speckled illumination pattern on the photosensitive array of the camera. As a result of the speckle noise, the position of the line at the camera cannot be calculated as accurately as would otherwise be the case. Consequently there is an increase in the error of the three-dimensional coordinate values measured by the LLP. Speckle noise may also blur the edges of the line pattern intercepted by the camera, and the projected line pattern may be thicker than desired with some amount of non-uniformity and decay at the ends.
While existing CMM's with accessory devices such as an LLP attached are suitable for their intended purposes, what is needed is a portable AACMM that accommodates a line scanner connected to the AACMM, and fixed inspection installations that utilize one or more line scanners, wherein the line scanner has certain light source features of embodiments of the present invention.
In accordance with an embodiment of the invention, a line scanner configured to measure an object includes a non-laser light source that emits light, a beam delivery system, and a mask, wherein the beam delivery system is configured to deliver the light from the light source to the mask, and wherein the mask is substantially opaque to the light from the beam delivery system except in a single transmissive region through which the light is transmitted, the transmissive region being substantially in the shape of a line. The line scanner also includes a first lens system configured to image the light from the mask onto the object, and a camera that includes a second lens system and a photosensitive array, the camera having predetermined characteristics including a focal length of the second lens system and a position of the photosensitive array relative to the second lens system, and wherein the second lens system is configured to collect the light reflected by or scattered off the object as a first collected light and image the first collected light onto the photosensitive array, the photosensitive array configured to convert the first collected light into an electrical signal. The line scanner further includes a housing to which are attached in a rigid and predetermined geometrical configuration the non-laser light source, the beam delivery system, the mask, the first lens system, and the camera. The line scanner also includes an electronic circuit including a processor, wherein the electronic circuit is configured to calculate three dimensional coordinates of a plurality of points of light imaged on the object by the first lens system, the three dimensional coordinates based at least in part on the electrical signal, the camera characteristics, and the geometrical configuration.
In accordance with another embodiment of the invention, a line scanner configured to measure an object includes a non-laser light source that emits light, and a beam delivery system, the beam delivery system configured to form the light into a single line of light perpendicular to the direction of propagation. The line scanner also includes a first lens system configured to image the single line of light onto the object, and a camera that includes a second lens system and a photosensitive array, the camera having predetermined characteristics including a focal length of the second lens system and a position of the photosensitive array relative to the second lens system, and wherein the second lens system is configured to collect the light reflected by or scattered off the object as a first collected light and image the first collected light onto the photosensitive array, the photosensitive array configured to convert the first collected light into an electrical signal. The line scanner further includes a housing to which are attached in a rigid and predetermined geometrical configuration the non-laser light source, the beam delivery system, the first lens system, and the camera, and an electronic circuit including a processor, wherein the electronic circuit is configured to calculate three dimensional coordinates of a plurality of points of light imaged on the object by the first lens system, the three dimensional coordinates based at least in part on the electrical signal, the camera characteristics, and the geometrical configuration.
In accordance with yet another embodiment of the invention, a line scanner configured to measure an object includes a non-laser light source that emits light, a beam deflector, and a beam delivery system, the beam delivery system configured to image the light from the light source into a small spot of light on the beam deflector. The line scanner also includes a first lens system configured to image the small spot of light on the beam deflector onto the object, the beam deflector configured to sweep the spot on the object to produce a line, and a camera that includes a second lens system and a photosensitive array, the camera having predetermined characteristics including a focal length of the second lens system and a position of the photosensitive array relative to the second lens system, and wherein the second lens system is configured to collect the light reflected by or scattered off the object as a first collected light and image the first collected light onto the photosensitive array, the photosensitive array configured to convert the first collected light into an electrical signal. The line scanner further includes a housing to which are attached in a rigid and predetermined geometrical configuration the non-laser light source, the beam delivery system, the first lens system, the beam deflector, and the camera, and an electronic circuit including a processor, wherein the electronic circuit is configured to calculate three dimensional coordinates of a plurality of spots of light imaged on the object by the first lens system, the three dimensional coordinates based at least in part on the electrical signal, the camera characteristics, and the geometrical configuration.
In accordance with still another embodiment of the invention, a portable articulated arm coordinate measuring machine for measuring the coordinates of an object in space includes a manually positionable articulated arm having opposed first and second ends, the arm portion including a plurality of connected arm segments, each arm segment including at least one position transducer for producing a position signal. The portable articulated arm coordinate measuring machine also includes a base section connected to the second end, and a probe assembly connected to the first end, the probe assembly including a line scanner that scans the object in space. The line scanner includes a projector that images light on the object in a single line perpendicular to the direction of propagation of the light, the projector including a non-laser light source, and a camera that includes a lens system and a photosensitive array, the camera having predetermined characteristics including a focal length of the lens system and a position of the photosensitive array relative to the lens system, and wherein the lens system is configured to collect the light reflected by or scattered off the object as a first collected light and image the first collected light onto the photosensitive array, the photosensitive array configured to convert the first collected light into an electrical signal. The line scanner also includes a housing to which are attached in a rigid and predetermined geometrical configuration the projector and the camera, and an electronic circuit including a processor, wherein the electronic circuit is configured to calculate three dimensional coordinates of a plurality of points of light imaged on the object by the first lens system, the three dimensional coordinates based at least in part on the electrical signal, the camera characteristics, and the geometrical configuration.
In accordance with still another embodiment of the invention, a line scanner configured to measure an object is provided. The line scanner includes a non-laser light source that emits light and a beam delivery system. An apodizing filter is arranged to receive light from the beam delivery system, the apodizing filter configured to output the light received from the beam delivery system in substantially the shape of a single line of light, the single line of light perpendicular to the direction of propagation of the light. A first lens system is configured to receive the single line of light from the apodizing filter and image the single line of light onto the object. A camera is provided that includes a second lens system and a photosensitive array. The camera having predetermined characteristics including a focal length of the second lens system and a position of the photosensitive array relative to the second lens system, and wherein the second lens system is configured to collect the light reflected by or scattered off the object as a first collected light and image the first collected light onto the photosensitive array. The photosensitive array is configured to convert the first collected light into an electrical signal. A housing is provided to which is attached in a rigid and predetermined geometrical configuration the non-laser light source, the beam delivery system, the first lens system, and the camera. An electronic circuit is provided that includes a processor. The electronic circuit is configured to calculate three dimensional coordinates of a plurality of points of light imaged on the object by the first lens system, the points of light being a part of the light imaged onto the object, the three dimensional coordinates based at least in part on the electrical signal, the camera characteristics, and the geometrical configuration.
Referring now to the drawings, exemplary embodiments are shown which should not be construed to be limiting regarding the entire scope of the disclosure, and wherein the elements are numbered alike in several FIGURES:
Portable articulated arm coordinate measuring machines (“AACMM”) are used in a variety of applications to obtain measurements of objects. Embodiments of the present invention provide advantages in allowing an operator to utilize an AACMM with a line scanner attached thereto, wherein the line scanner utilizes a non-laser light source to achieve improvements over prior art laser line probes that utilize lasers as the light source. However, embodiments of the present invention are not limited for use with portable AACMMS. Instead, line scanners in accordance with embodiments of the present invention may be utilized as part of, or in conjunction with many other types of devices, such as non-articulated arm CMMs, and in fixed inspection installations such as at various fixed points along an automobile assembly line.
Each bearing cartridge within each bearing cartridge grouping 110, 112, 114, typically contains an encoder system (e.g., an optical angular encoder system). The encoder system (i.e., transducer) provides an indication of the position of the respective arm segments 106, 108 and corresponding bearing cartridge groupings 110, 112, 114, that all together provide an indication of the position of the probe 118 with respect to the base 116 (and, thus, the position of the object being measured by the AACMM 100 in a certain frame of reference—for example a local or global frame of reference). The arm segments 106, 108 may be made from a suitably rigid material such as but not limited to a carbon composite material for example. A portable AACMM 100 with six or seven axes of articulated movement (i.e., degrees of freedom) provides advantages in allowing the operator to position the probe 118 in a desired location within a 360° area about the base 116 while providing an arm portion 104 that may be easily handled by the operator. However, it should be appreciated that the illustration of an arm portion 104 having two arm segments 106, 108 is for exemplary purposes, and the claimed invention should not be so limited. An AACMM 100 may have any number of arm segments coupled together by bearing cartridges (and, thus, more or less than six or seven axes of articulated movement or degrees of freedom).
The probe 118 is detachably mounted to the measurement probe housing 102, which is connected to bearing cartridge grouping 112. A handle 126 is removable with respect to the measurement probe housing 102 by way of, for example, a quick-connect interface. The handle 126 may be replaced with another device (e.g., a line scanner in accordance with embodiments of the present invention, as described in detail hereinafter), thereby providing advantages in allowing the operator to use different measurement devices with the same AACMM 100. In exemplary embodiments, the probe housing 102 houses a removable probe 118, which is a contacting measurement device and may have different tips 118 that physically contact the object to be measured, including, but not limited to: ball, touch-sensitive, curved and extension type probes. In other embodiments, the measurement is performed, for example, by a non-contacting device such as a laser line probe (LLP) or the aforementioned line scanner. In certain embodiments of the present invention, the handle 126 is replaced with the line scanner using the quick-connect interface.
As shown in
In various embodiments, each grouping of bearing cartridges 110, 112, 114, allows the arm portion 104 of the AACMM 100 to move about multiple axes of rotation. As mentioned, each bearing cartridge grouping 110, 112, 114, includes corresponding encoder systems, such as optical angular encoders for example, that are each arranged coaxially with the corresponding axis of rotation of, e.g., the arm segments 106, 108. The optical encoder system detects rotational (swivel) or transverse (hinge) movement of, e.g., each one of the arm segments 106, 108 about the corresponding axis and transmits a signal to an electronic data processing system within the AACMM 100 as described in more detail herein below. Each individual raw encoder count is sent separately to the electronic data processing system as a signal where it is further processed into measurement data. No position calculator separate from the AACMM 100 itself (e.g., a serial box) is required, as disclosed in commonly assigned U.S. Pat. No. 5,402,582 ('582).
The base 116 may include an attachment device or mounting device 120. The mounting device 120 allows the AACMM 100 to be removably mounted to a desired location, such as an inspection table, a machining center, a wall or the floor for example. In one embodiment, the base 116 includes a handle portion 122 that provides a convenient location for the operator to hold the base 116 as the AACMM 100 is being moved. In one embodiment, the base 116 further includes a movable cover portion 124 that folds down to reveal a user interface, such as a display screen.
In accordance with an embodiment, the base 116 of the portable AACMM 100 contains or houses an electronic data processing system that includes two primary components: a base processing system that processes the data from the various encoder systems within the AACMM 100 as well as data representing other arm parameters to support three-dimensional (3-D) positional calculations; and a user interface processing system that includes an on-board operating system, a touch screen display, and resident application software that allows for relatively complete metrology functions to be implemented within the AACMM 100 without the need for connection to an external computer.
The electronic data processing system in the base 116 may communicate with the encoder systems, sensors, and other peripheral hardware located away from the base 116 (e.g., a line scanner that is mounted on the AACMM 100 in place of the removable handle 126, as described in detail hereinafter). The electronics that support these peripheral hardware devices or features may be located in each of the bearing cartridge groupings 110, 112, 114, located within the portable AACMM 100.
As shown in
Also shown in
In an embodiment shown in
The base processor board 204 also manages all the wired and wireless data communication with external (host computer) and internal (display processor 202) devices. The base processor board 204 has the capability of communicating with an Ethernet network via an Ethernet function 320 (e.g., using a clock synchronization standard such as Institute of Electrical and Electronics Engineers (IEEE) 1588), with a wireless local area network (WLAN) via a LAN function 322, and with Bluetooth module 232 via a parallel to serial communications (PSC) function 314. The base processor board 204 also includes a connection to a universal serial bus (USB) device 312.
The base processor board 204 transmits and collects raw measurement data (e.g., encoder system counts, temperature readings) for processing into measurement data without the need for any preprocessing, such as disclosed in the serial box of the aforementioned '582 patent. The base processor 204 sends the processed data to the display processor 328 on the user interface board 202 via an RS485 interface (IF) 326. In an embodiment, the base processor 204 also sends the raw measurement data to an external computer.
Turning now to the user interface board 202 in
The electronic data processing system 210 shown in
Though shown as separate components, in other embodiments all or a subset of the components may be physically located in different locations and/or functions combined in different manners than that shown in
Referring now to
The handle portion 404 also includes buttons or actuators 416, 418 that may be manually activated by the operator. The actuators 416, 418 are coupled to the controller 408 that transmits a signal to a controller 420 within the probe housing 102. In the exemplary embodiments, the actuators 416, 418 perform the functions of actuators 422, 424 located on the probe housing 102 opposite the device 400. It should be appreciated that the device 400 may have additional switches, buttons or other actuators that may also be used to control the device 400, the AACMM 100 or vice versa. Also, the device 400 may include indicators, such as light emitting diodes (LEDs), sound generators, meters, displays or gauges for example. In one embodiment, the device 400 may include a digital voice recorder that allows for synchronization of verbal comments with a measured point. In yet another embodiment, the device 400 includes a microphone that allows the operator to transmit voice activated commands to the electronic data processing system 210.
In one embodiment, the handle portion 404 may be configured to be used with either operator hand or for a particular hand (e.g. left handed or right handed). The handle portion 404 may also be configured to facilitate operators with disabilities (e.g. operators with missing finders or operators with prosthetic arms). Further, the handle portion 404 may be removed and the probe housing 102 used by itself when clearance space is limited. As discussed above, the probe end 401 may also comprise the shaft of the seventh axis of AACMM 100. In this embodiment the device 400 may be arranged to rotate about the AACMM seventh axis.
The probe end 401 includes a mechanical and electrical interface 426 having a first connector 429 (
The electrical connector 434 extends from the first surface 430 and includes one or more connector pins 440 that are electrically coupled in asynchronous bidirectional communication with the electronic data processing system 210 (
The mechanical coupler 432 provides relatively rigid mechanical coupling between the device 400 and the probe housing 102 to support relatively precise applications in which the location of the device 400 on the end of the arm portion 104 of the AACMM 100 preferably does not shift or move. Any such movement may typically cause an undesirable degradation in the accuracy of the measurement result. These desired results are achieved using various structural features of the mechanical attachment configuration portion of the quick connect mechanical and electronic interface of an embodiment of the present invention.
In one embodiment, the mechanical coupler 432 includes a first projection 444 positioned on one end 448 (the leading edge or “front” of the device 400). The first projection 444 may include a keyed, notched or ramped interface that forms a lip 446 that extends from the first projection 444. The lip 446 is sized to be received in a slot 450 defined by a projection 452 extending from the probe housing 102 (
Opposite the first projection 444, the mechanical coupler 432 may include a second projection 454. The second projection 454 may have a keyed, notched-lip or ramped interface surface 456 (
The probe housing 102 includes a collar 438 arranged co-axially on one end. The collar 438 includes a threaded portion that is movable between a first position (
To couple the device 400 to the probe housing 102, the lip 446 is inserted into the slot 450 and the device is pivoted to rotate the second projection 454 toward surface 458 as indicated by arrow 464 (
Embodiments of the interface 426 allow for the proper alignment of the mechanical coupler 432 and electrical connector 434 and also protect the electronics interface from applied stresses that may otherwise arise due to the clamping action of the collar 438, the lip 446 and the surface 456. This provides advantages in reducing or eliminating stress damage to circuit board 476 mounted electrical connectors 434, 442 that may have soldered terminals. Also, embodiments provide advantages over known approaches in that no tools are required for a user to connect or disconnect the device 400 from the probe housing 102. This allows the operator to manually connect and disconnect the device 400 from the probe housing 102 with relative ease.
Due to the relatively large number of shielded electrical connections possible with the interface 426, a relatively large number of functions may be shared between the AACMM 100 and the device 400. For example, switches, buttons or other actuators located on the AACMM 100 may be used to control the device 400 or vice versa. Further, commands and data may be transmitted from electronic data processing system 210 to the device 400. In one embodiment, the device 400 is a video camera that transmits data of a recorded image to be stored in memory on the base processor 204 or displayed on the display 328. In another embodiment the device 400 is an image projector that receives data from the electronic data processing system 210. In addition, temperature sensors located in either the AACMM 100 or the device 400 may be shared by the other. It should be appreciated that embodiments of the present invention provide advantages in providing a flexible interface that allows a wide variety of accessory devices 400 to be quickly, easily and reliably coupled to the AACMM 100. Further, the capability of sharing functions between the AACMM 100 and the device 400 may allow a reduction in size, power consumption and complexity of the AACMM 100 by eliminating duplicity.
In one embodiment, the controller 408 may alter the operation or functionality of the probe end 401 of the AACMM 100. For example, the controller 408 may alter indicator lights on the probe housing 102 to either emit a different color light, a different intensity of light, or turn on/off at different times when the device 400 is attached versus when the probe housing 102 is used by itself In one embodiment, the device 400 includes a range finding sensor (not shown) that measures the distance to an object. In this embodiment, the controller 408 may change indicator lights on the probe housing 102 in order to provide an indication to the operator how far away the object is from the probe tip 118. This provides advantages in simplifying the requirements of controller 420 and allows for upgraded or increased functionality through the addition of accessory devices.
Referring to
A characteristic that distinguishes a laser light source from a non-laser light source is the coherence length. A laser light source typically has a coherence length of anywhere from a millimeter to hundreds of meters, depending on the type of laser. Non-laser light sources, on the other hand, typically have a coherence length less than one millimeter and, in many cases, only a few micrometers or less. Speckle is a phenomenon that arises from light scattered off small surface irregularities that, arriving at a photosensitive array, coherently interfere to produce an irregular and noisy pattern of light. Light from non-laser sources interfere incoherently or with partial coherence, thereby eliminating or greatly reducing speckle and the noise produced by speckle. As used herein, the term low-coherence light source is synonymous with the term non-laser light source.
The line scanner 500 includes an enclosure 502 with a handle portion 504. The line scanner 500 may also include the quick connect mechanical and electrical interface 426 of
Adjacent the interface 426, the enclosure 502 includes a portion 506 that includes projector 510 and a camera 508. The camera 508 may include a charge-coupled device (CCD) type sensor or a complementary metal-oxide-semiconductor (CMOS) type sensor for example. In the exemplary embodiment, the projector 510 and camera 508 are arranged at an angle such that the camera 508 may detect reflected light from the projector 510. In one embodiment, the projector 510 and the camera 508 are offset from the probe tip 118 such that the line scanner 500 may be operated without interference from the probe tip 118. In other words, the line scanner 500 may be operated with the probe tip 118 in place. Further, it should be appreciated that the line scanner 500 is substantially fixed relative to the probe tip 118 so that forces on the handle portion 504 do not influence the alignment of the line scanner 500 relative to the probe tip 118. In one embodiment, the line scanner 500 may have an additional actuator (not shown) that allows the operator to switch between acquiring data from the line scanner 500 and the probe tip 118.
The projector 510 and camera 508 are electrically coupled to a controller 512 disposed within the enclosure 502. The controller 512 may include one or more microprocessors, digital signal processors, memory and signal conditioning circuits. Due to the digital signal processing and large data volume generated by the line scanner 500, the controller 512 may be arranged within the handle portion 504. The controller 512 is electrically coupled to the arm buses 218 via electrical connector 434. The line scanner 500 further includes actuators 514, 516 which may be manually activated by the operator to initiate operation and data capture by the line scanner 500.
In the embodiment of
For all of the embodiments discussed herein, characteristics of the camera are known, such as the distance from the camera lens system to the photosensitive array, the focal length of the lens system, and pixel size and spacing of the photosensitive array for example. In some cases, it may be desirable to know and correct the aberrations of the lens system, such as distortion. Numerical values to provide such aberration correction may be obtained by carrying out experiments using the camera for example. In one type of experiment, for example, the camera may be used to measure the positions of dots located at known positions on a plate.
For the embodiments discussed herein, it is also desirable to know the relative spacings and orientations of projector elements for example. For example, the distance from the projector to the camera and the angle of tilt of each relative to the axis that connects the projector and camera are known. The geometry of the projected pattern relative to the mechanical projector assembly is also known.
Another embodiment of a line scanner is shown in
In
In
In the embodiment of
In addition to the methods of beam delivery and imaging described herein above, there are many other configurations that can be made to produce a line of light at an object, where the light is derived from a low-coherence light source.
The line scanner described in the present application sends a line of laser light onto an object, which is scattered off the object, and passes the scattered light into a camera lens that directs the light onto a two-dimensional photosensitive array. The photosensitive array might be a charge coupled device (CCD) array or a complementary metal oxide semiconductor (CMOS) array, for example. The principle by which a line scanner determines the three-dimensional coordinates of surface points is fundamentally different than the principle by which a structured light scanner determines the three dimensional coordinates of an object surface. As is explained in more detail below, a line scanner uses a first dimension of a photosensitive array to determine the position of the light along the direction of the stripe (line) and a second dimension of the photosensitive array to determine the distance to the object surface. By this means, three-dimensional coordinates of the object surface may be obtained. In contrast, a structured light scanner must use both dimensions of a photosensitive array to determine the pattern of light scattered by the object surface. Consequently, in a structured light scanner, an additional means is needed to determine the distance to the object. In many structured light scanners, the distance is obtained by collecting multiple consecutive frames of camera information with the pattern changed in each frame. For example, in some structured light scanners, the pattern is changed by varying the phase and pitch of fringes in the pattern. Since multiple exposures are necessary with such a method, it is not usually possible with this method to accurately capture the three-dimensional coordinates of a rapidly moving object. In other structured light scanners, a coded pattern is projected onto the object surface. By analysis of the overall pattern of light at the camera, detailed features of the object can be deduced. This method permits measurements to be made of moving objects, but accuracy is not usually as good as with a structured light scanner that collects several frames of camera information to determine the three-dimensional coordinates of a stationary object.
In the past, it has been relatively common to derive a structured light pattern from low-coherence light—for example, by sending such light through a slide mask (e.g. chrome on glass) or by using a micro-electromechanical system (MEMS), liquid crystal on silicon (LCOS), or similar device. However, for line scanners, laser light has been the source used in prior art systems since it has been believed to have desirable characteristics for focusing laser light into small spots and sharp lines. However, it has been found that low-coherence light may be used to produce spots and lines. The use of low-coherence light provides a substantial advantage over prior art laser line scanners because a low-coherence source reduces the effect of speckle, which as explained above is a contributor to line scanner noise and error.
An example of the advantage that can be obtained by reducing the coherence length of laser light in a line scanner is illustrated in
The principle of operation of a line scanner is shown schematically in
One of the calculations described herein above yields information about the distance of the object from the line scanner—in other words, the distance in the z direction, as indicated by the coordinate system 1480 of
The non-laser light source 505 has been described herein above with respect to embodiments of a line scanner 500 in which the light source 505 is included within an accessory device or as an attachment to a portable AACMM 100. However, this is for exemplary purposes and the claimed invention should not be so limited. Other embodiments of the line scanner 500 utilizing a non-laser light source 505 are contemplated by the present invention, in light of the teachings herein. For example, the line scanner 500 with the non-laser light source 505 may be utilized in a fixed or non-articulated arm (i.e., non-moving) CMM. Other fixed inspection installations are contemplated as well. For example, a number of such line scanners 500 may be strategically placed in fixed locations for inspection or measurement purposes along some type of assembly or production line; for example, for automobiles.
While the invention has been described with reference to example embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
Number | Date | Country | |
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61580817 | Dec 2011 | US |