This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2011-208366, filed Sep. 26, 2011; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate to a manufacturing method of a nonvolatile semiconductor storage device and a nonvolatile semiconductor storage device.
In a NAND type flash memory device or some other nonvolatile semiconductor storage device, a floating gate electrode is arranged between the control gate electrode and the semiconductor substrate; and as a designated voltage is applied on the control gate electrode, electric charge is stored in the floating gate electrode. As a result, information can be stored in the floating gate electrode. Each floating gate electrode faces an adjacent floating gate electrode via an interlayer insulating film, and a silicon thermal oxide film is formed as the tunnel oxide film between the floating gate electrode and the semiconductor substrate.
The control gate electrodes and floating gate electrodes are made of polysilicon doped with phosphorus (P) or some other impurity. In order to meet the demand for finer elements, the nonvolatile semiconductor storage device should have fine width dimensions for the control gate electrodes and floating gate electrodes, and should have a small distance between neighboring floating gates.
As the nonvolatile semiconductor storage device is made finer to meet the demand, the effect of polysilicon depletion becomes significant. The cause of the depletion includes an increase in the proportion of the surface area of the gate electrodes with respect to the volume of the polysilicon accompanied by an increase in the aspect ratio of the control gate electrodes and the floating gate electrodes.
As the surface area of the gate electrode increases, the degree of release of phosphorus (P) or some other impurity doped in the polysilicon increases, and the number of free carriers in the polysilicon decreases, so that depletion can take place. As the effect of polysilicon depletion increases, the voltage applied on the floating gate electrode in a write operation decreases, so that a miswrite may take place. In order to prevent the problem of polysilicon depletion, a technology has been proposed whereby the impurity activation rate of the polysilicon can be maintained. However, this scheme is insufficient for coping with polysilicon depletion in finer semiconductor structures.
In general, one embodiment of a NAND type flash memory device that is used as semiconductor storage device will be explained with reference to
According to an embodiment, there is provided a manufacturing method of a nonvolatile semiconductor storage device having control gate electrodes and floating gate electrodes, wherein it is possible to suppress depletion of polysilicon that forms the control gate electrodes.
The manufacturing method of the nonvolatile semiconductor storage device according to an embodiment includes the following operations. Agate insulating film is formed on a semiconductor substrate. Multiple floating gate electrodes are formed on the gate insulating film. An inter-electrode insulating film is formed on multiple floating gate electrodes. When wire lines containing polysilicon doped with an impurity are formed on the inter-electrode insulating film, a separating layer containing oxygen or nitrogen is formed. The separating layer separates the upper layer and lower layer of each word line from each other, and a portion of the separating layer is positioned between the multiple floating gate electrodes.
When the word lines are deposited, they are deposited so that the upper surface of a portion of the lower layer of the word line is positioned between the multiple floating gate electrodes. When oxygen is used to form the separating layer, halfway during the process of deposition of silicon, the atmosphere is substituted by an oxygen (O2) atmosphere. For the separating layer, when nitrogen is used to form it, halfway during the deposition of silicon, the atmosphere is replaced by the nitrogen (N2) atmosphere. In one embodiment, the upper layer of the word line is formed to be higher than the lower layer of the word line.
A nonvolatile semiconductor storage device according to an embodiment has a semiconductor substrate, a gate insulating film formed on the semiconductor substrate, multiple floating gate electrodes formed on the gate insulating film, an inter-electrode insulating film formed on the multiple floating gate electrodes, and word lines formed on the inter-electrode insulating film. The word lines are formed with a separating layer included between the upper layer and lower layer containing polysilicon doped with an impurity. The separating layer separates the upper layer and the lower layer and has a portion located between the multiple floating gate electrodes. For the word lines, the height of the lower layer is lower than the height of the upper layer.
The structure of the NAND type flash memory device according to this embodiment will be explained first.
The NAND type flash memory device 1 has the following constitution: in its memory cell array, NAND cell units SU are arranged in a matrix configuration, with each cell unit including two selecting gate transistors Trs1, Trs2, and multiple (for example, 64) memory cell transistors Trm connected in series between the selecting gate transistors Trs1, Trs2. In each of the NAND cell units SU, multiple memory cell transistors Trm share the source/drain region for the neighboring memory cell transistors.
The memory cell transistors Trm arranged in the X-direction (word line direction) shown in
The word lines WL are formed extending in the direction crossing the element regions Sa (X-direction shown in
As shown in
Multiple selecting gate transistors Trs1 are arranged in the X-direction, and the selecting gate electrodes SG of the multiple selecting gate transistors Trs1 (see
Also, as shown in
As shown in
Each of the memory cell transistors Trm includes a memory cell gate electrode MG formed on the gate insulating film 3, as well as source/drain regions 2a formed on the outer layer of the semiconductor substrate 2 on the two flanks of the memory cell gate electrode MG.
The memory cell gate electrode MG is formed by laminating the following layers sequentially on the gate insulating film 3: floating gate electrode (charge storage layer) FG using a polysilicon layer 4 doped with phosphorus (P) or some other n-type impurity, an inter-electrode insulating film 5, and control gate electrode CG as the word line WL.
The inter-electrode insulating film 5 is an insulating film positioned between the floating gate electrode FG and the control gate electrode CG, and it becomes an inter-poly insulating film and inter-gate insulating film with the polysilicon layer held between its portions. The inter-electrode insulating film 5 may be made of a laminated structure of oxide film/nitride film/oxide film (known in the art as ONO film). One may also use a film (known in the art as NONON film) having a nitride film formed before and after formation of the ONO film. In addition, a high-dielectric-constant film containing aluminum oxide (alumina) or hafnium oxide maybe formed instead of the middle nitride film.
The control gate electrode CG as the word line WL includes the following layers: a polysilicon lower layer 6 doped with phosphorus (P) or some other n-type impurity, a separating layer 7 made of silicon oxide (SiO) layer formed on the polysilicon lower layer 6, a polysilicon upper layer 8 formed on the separating layer 7, and a silicide layer 9 prepared by siliciding the polysilicon upper layer 8. The polysilicon upper layer 8 is also doped by phosphorus (P) or some other n-type impurity. Here, the polysilicon lower layer 6 and polysilicon upper layer 8 are layers prepared by polycrystallizing the amorphous silicon doped with an impurity.
After deposition of the polysilicon lower layer 6, the separating layer 7 is formed as the sample is slightly exposed to an oxygen (O2) atmosphere to form a very thin (about a few Å, for example, 5 Å) oxide layer as the separating layer.
The silicide layer 9 is a layer prepared by siliciding the upper portion of the polysilicon upper layer 8 by a low-resistivity metal. Here, examples of low-resistivity metals include nickel (Ni), titanium (Ti), cobalt (Co), platinum (Pt), palladium (Pd), tantalum (Ta), molybdenum (Mo), and other transition metals. The thickness of the silicide layer 9 may be adjusted appropriately corresponding to the type of the silicided metal material. Also, by selecting an appropriate type of metal material, the entire upper portion of the polysilicon upper layer 8 or the entire polysilicon upper layer 8 and polysilicon lower layer 6 may be formed as the silicide layer 9. As shown in
In addition, although not shown in the cross-sectional view, the selecting gate electrodes of the selecting gate transistors Trs1, Trs2 have almost the same structure as that of the memory cell gate electrodes MG of the memory cell transistors Trm. The structure has the following layers laminated: a polysilicon layer 4, an inter-electrode insulating film 5, a polysilicon lower layer 6, a separating layer 7, a polysilicon upper layer 8, and a silicide layer 9. Close to the center of the inter-electrode insulating film 5, the function of the inter-electrode insulating film 5 is made invalid by having the polysilicon lower layer 6 and the polysilicon layer 4 make contact with each other.
The element separating insulating film 11 is formed in a self-alignment way along the side surface of the floating gate electrode FG. Its upper surface is higher than the lower surface of the floating gate electrode FG and lower than the upper surface of the floating gate electrode FG. The element separating insulating film 11 is mainly made of a silicon oxide film. As shown in
The polysilicon lower layer 6 is buried in the dip portion sandwiched between the adjacent floating gate electrodes FG-FG, so that the area of the word line WL and the floating gate electrode FG facing each other is increased, and the coupling ratio can be increased. The polysilicon upper layer 8 is laminated on the polysilicon lower layer 6 via the separating layer 7. The height of the polysilicon lower layer 6 is formed to be less than the height of the polysilicon upper layer 8 by about 1/10 in height. As a result, the mean value of the crystal grain size of polysilicon lower layer 6 is smaller than the mean value of the crystal grain size of the polysilicon upper layer 8. The cause of this phenomenon is as follows: the grain boundary (crystal grain boundary) is not continuous at the separating layer 7, and the height of the polysilicon lower layer 6 of each of the memory cell gate electrodes MG is lower than the height of the polysilicon upper layer 8.
In the following, an example manufacturing method for the nonvolatile semiconductor memory device will be explained. However, explanation is made only for the distinctive features. Consequently, other operations may be added into between the operations as long as they are conventional operations. Also, as needed, some operations may be deleted as well. Besides, as long as the operations can be actually executed, they may be replaced as needed. For the films under processing with the same functions as those of the films and layers, the same keys will be used in the explanation.
For figures with “A” attached, such as
As shown in
Then, as shown in
Then, as shown in
Then, as shown in
Then, as shown in
Then, as shown in
After the lower layer 6 with the desired film thickness is deposited, the film formation operation is stopped and the atmosphere in the chamber is replaced by oxygen (O2), with oxygen (O2) purge performed for 2 min. As a result, as shown in
Before and after the oxygen (O2) purge, evacuation of the interior of the chamber is carried out for a total time of about 5 min. With the film formation conditions of the present embodiment, it is possible to form the lower layer 6, separating layer 7, and upper layer 8 continuously in the same chamber. For the lower layer 6 and upper layer 8 of silicon formed under these temperature conditions, although they are in an amorphous state right after deposition, they are converted to polysilicon in the later heat treatment operation.
According to the present embodiment, the lower layer 6 is thin, and it is hard to grow the crystals from the lower side to the upper side of the separating layer 7. By arranging the separating layer 7, it is possible to set a crystal grain boundary (Grain Boundary) between the silicon lower layer 6 and upper layer 8. As a result, in particular, the mean value of the crystal grain size of the polysilicon lower layer 6 can be decreased. As a result, in particular, it is possible to suppress depletion of the lower layer 6. The proportion of the grain boundary per unit volume of polysilicon increases, the phosphorus (P) or some other impurity can easily remain in the polysilicon lower layer 6, and the proportion of the carrier increases.
Then, on the silicon upper layer 8, a resist is coated to form a mask pattern (not shown in the figure) and, as shown in
Then, between the separated laminated films 4 to 8, interlayer insulating film is buried (not shown in the figure). Next, as shown in
For the later manufacturing operation, as it is irrelevant to the characteristic features of the present embodiment, no detailed explanation will be given. However, the bit line contacts CB and other contacts, multilayer wiring structure, etc., are used in the structure. In the later manufacturing operation, as it is not specifically related to the characteristic features of the embodiment, it will not be explained. In this way, the NAND type flash memory device 1 is formed.
As explained above, according to the present embodiment, when the separating layer 7 containing oxygen is formed on the silicon lower layer 6, the separating layer 7 is formed as the atmosphere is replaced by the oxygen (O2) atmosphere halfway during the deposition of silicon. As a result, the silicon crystal can hardly be grown from the lower side to the upper side of the separating layer 7, and it is possible to arrange a crystal grain boundary between the silicon lower layer 6 and the upper layer 8 by forming the separating layer 7.
As a result, in particular, the mean value of the crystal grain size of the polysilicon lower layer 6 can be decreased, and the proportion of the grain boundary per unit volume of the polysilicon increases. There is a tendency that phosphorus (P) or some other impurity will be transferred to the grain boundary of the polysilicon and remain in the polysilicon. Consequently, phosphorus (P) or some other impurity tends to remain in the polysilicon lower layer 6, and the proportion of the effective carrier increases. As a result, it is possible to suppress the electric depletion of the lower layer 6.
Because the separating layer 7 is located between the adjacent floating gate electrodes FG-FG, the space between the separating layer 7, which is located between the floating gate electrodes FG-FG and the inter-electrode insulating film 5 becomes smaller; even when silicon that forms the lower layer 6 is crystallized, the mean grain size becomes smaller.
In the explanation of the embodiment, the sample is exposed to an oxygen (O2) atmosphere and oxygen (O2) purge is carried out so that an oxygen-containing layer is formed as the separating layer 7. However, the embodiment is not limited to this scheme. One may also use a process in which the sample is exposed to a nitrogen (N2) atmosphere, and nitrogen (N2) purge is carried out to form a nitrogen-containing layer as the separating layer 7. When the nitrogen (N2) purge is carried out, the temperature should be in the range of about 900° C. to 1000° C.
In this embodiment, the film thickness of the upper layer 8 is about 10 times the thickness of the lower layer 6. However, the embodiment is not limited to this structure. As long as the film thickness of the upper layer 8 is larger than the thickness of the lower layer 6, the lower layer 6 may have a smaller polysilicon grain size.
When the silicon lower layer 6 and upper layer 8 are deposited, one may also use a scheme in which carbon or some other ingredient is doped to decrease the grain size of the polysilicon. Moreover, the silicide layer 9 for forming the control gate electrode CG may either be arranged or not arranged.
In the above, the principal ingredient is applied on a NAND type flash memory device 1. However, it may also be used in a NOR type flash memory device, EEPROM, and other types of semiconductor storage devices.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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P2011-208366 | Sep 2011 | JP | national |