This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2018-053265, filed on Mar. 20, 2018; the entire contents of which are incorporated herein by reference.
Embodiments relate to a memory device.
A memory device that includes three-dimensionally arranged memory cells is being developed. For example, a NAND nonvolatile memory device includes multiple electrode layers stacked on a source layer, and a semiconductor layer provided in the interior of a memory hole piercing the multiple electrode layers in the stacking direction. The memory cells are disposed respectively at the portions where the electrode layers cross the semiconductor layer extending in the stacking direction of the electrode layers. When the number of stacks of electrode layers is increased to increase the memory capacity of such a memory device, it becomes difficult to form the memory hole. Also, it becomes difficult to form the electrode layers and contact plugs that connect the electrode layers to interconnects.
According to one embodiment, a memory device includes a plurality of first electrode layers stacked in a first direction; a plurality of second electrode layers stacked in the first direction and provided in the first direction when viewed from the plurality of first electrode layers; a first columnar body extending in the first direction and piercing the plurality of first electrode layers and the plurality of second electrode layers; a second columnar body extending in the first direction and piercing the plurality of first electrode layers; and a third columnar body extending in the first direction, piercing at least one of the plurality of second electrode layers, and being connected to an end of the second columnar body. The first columnar body includes a first semiconductor layer extending in the first direction. The third columnar body includes a material different from a material of the second columnar body.
Embodiments will now be described with reference to the drawings. The same portions inside the drawings are marked with the same numerals; a detailed description is omitted as appropriate; and the different portions are described. The drawings are schematic or conceptual; and the relationships between the thicknesses and widths of portions, the proportions of sizes between portions, etc., are not necessarily the same as the actual values thereof. The dimensions and/or the proportions may be illustrated differently between the drawings, even in the case where the same portion is illustrated.
There are cases where the dispositions of the components are described using the directions of XYZ axes shown in the drawings. The X-axis, the Y-axis, and the Z-axis are orthogonal to each other. Hereinbelow, the directions of the X-axis, the Y-axis, and the Z-axis are described as an X-direction, a Y-direction, and a Z-direction. Also, there are cases where the Z-direction is described as upward and the direction opposite to the Z-direction is described as downward.
As shown in
The multiple electrode layers each extend in an X-direction. Other not-illustrated electrode layers are arranged in a Y-direction. A slit ST is provided between the electrode layers arranged in the Y-direction to define the outer edges of the electrode layers.
The memory cell array MCA includes a memory cell region MCR and a draw-out region HUR. The memory cell region MCR includes multiple columnar bodies CL. The columnar bodies CL extend in a Z-direction and pierce the word lines WL1 and WL2 and the select gate SGD. The columnar bodies CL include a first columnar portion CLa, a second columnar portion CLb, and a connection portion JP. The first columnar portion CLa pierces the word lines WL1 and extends in the Z-direction; and the second columnar portion CLb pierces the word lines WL2 and extends in the Z-direction.
The connection portion JP is provided between the first columnar portion CLa and the second columnar portion CLb. The size of the connection portion JP in the horizontal direction (the X-direction and the Y-direction) is larger than those of the first columnar portion CLa and the second columnar portion CLb. In other words, the widths in the X-direction/Y-direction of the connection portion JP at the portions of the first columnar portion CLa and the second columnar portion CLb linked to the connection portion JP are wider than the width in the X-direction/Y-direction of the first columnar portion CLa and the width in the X-direction/Y-direction of the second columnar portion CLb.
The memory cell region MCR further includes a semiconductor layer 15. The semiconductor layer 15 is provided between the source layer 10 and the columnar body CL. The semiconductor layer 15 is provided to pierce the select gate SGS in the Z-direction. The columnar body CL includes a not-illustrated semiconductor layer 20 (referring to
The draw-out region HUR is provided at ends of the electrode layers extending in the X-direction. In the draw-out region HUR, the ends of the electrode layers are provided in a staircase configuration. The draw-out region HUR includes multiple columnar support bodies SCL1 and multiple columnar support bodies SCL2; and ends of the multiple columnar support bodies SCL1 are connected respectively to ends of the multiple columnar support bodies SCL2. Although the connection portion JP is provided between the first columnar portion CLa and the second columnar portion CLb in the columnar bodies CL included in the memory cell region MCR, the columnar support body SCL1 on the lower layer side and the columnar support body SCL2 on the upper layer side are directly connected in the columnar support bodies SCL included in the draw-out region HUR.
The columnar support bodies SCL1 each are provided to pierce at least one word line WL1 in the Z-direction. The columnar support bodies SCL2 are provided on the columnar support bodies SCL1; and some of the columnar support bodies SCL2 are provided to pierce the word lines WL2 and the select gate SGD in the Z-direction. Another portion of the columnar support bodies SCL2 includes columnar support bodies SCL2 that do not pierce the select gate SGD but pierce at least one of the word lines WL2, and columnar support bodies SCL2 that do not pierce any of the electrode layers. Here, the columnar support body SCL1 that is connected to a columnar support body SCL2 piercing at least one of the word lines WL2 is provided to pierce all of the word lines WL1 in the Z-direction. On the other hand, a columnar support body SCL2 that does not pierce any of the electrode layers and pierces a not-illustrated insulating film formed on the electrode layers of the staircase configuration in the Z-direction is disposed on a columnar support body SCL1 that pierces only some of the word lines WL1 and does not pierce all of the word lines WL1 in the Z-direction. Thus, the columnar support bodies SCL2 may not be disposed on the columnar support bodies SCL1 that pierce only some of the word lines WL1.
The end surface of the columnar support body SCL1 has a wider surface area than the end surface of the columnar support body SCL2 at the portion where the columnar support body SCL1 and the columnar support body SCL2 are linked. For example, the width in the X-direction/Y-direction of the upper end of the columnar support body SCL1 is wider than the width in the X-direction/Y-direction of the lower end of the columnar support body SCL2.
The draw-out region HUR further includes semiconductor layers 17 and contact plugs CC. The semiconductor layers 17 are provided between the source layer 10 and the columnar support bodies SCL1 and pierce the select gate SGS in the Z-direction. For example, the contact plugs CC extend in the Z-direction through the not-illustrated insulating film formed on the electrode layers of the staircase configuration and are connected to the end portions of the electrode layers having the staircase configuration. The contact plugs CC are electrically connected to interconnects GL of an upper layer via other connection plugs CV. The contact plugs CC electrically connect the electrode layers to the interconnects GL of the upper layer.
As shown in
The memory cell MC is provided at each portion where the semiconductor layer 20 crosses the word lines WL1 and WL2. A select transistor STS is provided at the portion where the semiconductor layer 15 pierces the select gate SGS. A gate insulating film 19 is provided between the semiconductor layer 15 and the select gate SGS. A not-illustrated select transistor STD is provided at the portion where the semiconductor layer 20 pierces the select gate SGD (referring to
The columnar support body SCL1 is, for example, an insulating body extending in the Z-direction. The columnar support body SCL1 includes, for example, an insulative metal oxide or silicon oxide. On the other hand, the columnar support body SCL2 includes the memory film MF, the semiconductor layer 20, and the insulating core 25.
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The memory film MF includes, for example, a tunneling insulating film 33, a charge storing film 35, and a blocking insulating film 37. The tunneling insulating film 33, the charge storing film 35, and the blocking insulating film 37 have a structure of being stacked in order in the direction from the semiconductor layer 20 toward the word line WL1.
The tunneling insulating film 33 and the blocking insulating film 37 are, for example, silicon oxide films. The charge storing film 35 is, for example, a silicon nitride film. The memory film MF may include a high dielectric constant film such as an aluminum oxide film or the like between the blocking insulating film 37 and the word line WL1. In other words, the blocking insulating film 37 may have a structure in which a silicon oxide film and a high dielectric constant film are stacked.
A method for manufacturing the memory device 1 will now be described with reference to
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Continuing, the ends of the sacrificial films 40 and the insulating films 45 are patterned into a staircase configuration; subsequently, an insulating film 51 is formed to cover the end portions of the sacrificial films 40 and the insulating films 45. The insulating film 51 is, for example, a silicon oxide film and is formed to surround the region used to form the memory cell array MCA. The insulating film 51 is formed so that the upper surface of the insulating film 51 is positioned at substantially the same level as the upper surface of the insulating film 47.
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A memory hole MH2 and a hole HR2 are formed as shown in
The hole HR2 has a depth that reaches the columnar support body SCL1 from the upper surface of the insulating film 67. The hole HR2 is formed to have a bottom surface that is narrower than the surface area of the upper surface of the columnar support body SCL1.
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For example, the sacrificial films 40 and 60 are selectively removed by supplying an etchant via the not-illustrated slit ST (referring to
The gate insulating films 19 are formed by performing thermal oxidation of the side surfaces of the semiconductor layers 15 and 17 in the space where the sacrificial film 40 of the lowermost layer is removed. Subsequently, a metal layer is deposited using CVD in the spaces where the sacrificial films 40 and the sacrificial films 60 are removed. Thereby, the sacrificial films 40 and the sacrificial films 60 can be replaced with electrode layers. In the draw-out region HUR, contact holes CH that communicate with the end portions of the electrode layers are formed; and the contact plugs CC are formed in the interiors of the contact holes CH.
In the embodiment as shown in
Such a discrepancy occurs more markedly in the hole HR1 which has a large opening diameter and causes the manufacturing yield to decrease. Conversely, in the memory device 1, the columnar support body SCL1 is formed inside the hole HR1 instead of the sacrificial film 50. Thereby, the etching of the semiconductor layer 17 can be avoided (referring to
Also, the columnar support body SCL1 has a configuration that does not include a conductive body such as the semiconductor layer 20 or the like. Therefore, even in the case where interference occurs between the columnar support body SCL1 and the contact holes CH communicating with the electrode layers where the sacrificial films 40 are replaced (referring to
For example, the columnar support body SCL1 includes a material that has resistance to the etching conditions when selectively removing the sacrificial films 40 and the sacrificial films 60. Further, it is desirable for the material to have resistance to the etching conditions when forming the contact holes CH, i.e., the etching conditions of the insulating film 51 (referring to
The columnar support body SCL1 and the columnar support body SCL2 are directly connected; and a portion that corresponds to the connection portion JP is not provided between the columnar support body SCL1 and the columnar support body SCL2. In other words, the columnar support body SCL does not have a portion enlarged in the horizontal direction; and the tolerance of the positional alignment between the contact plug CC and the columnar support body SCL can be large.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
Number | Date | Country | Kind |
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2018-053265 | Mar 2018 | JP | national |