This application claims priority under 35 U.S.C. §119 to German patent application serial number 10 2006 055 071.4, filed Nov. 22, 2006, which is hereby incorporated by reference.
The disclosure relates to a method for measurement of scattered radiation at an optical system, such as projection optics of an exposure tool for microlithography. The disclosure also relates to a device for measurement of scattered radiation at an optical system, such as projection optics of an exposure tool for microlithography, an exposure tool for microlithography with such a device, and a wafer stage for microlithography with such an exposure tool. In addition, the disclosure relates to the use of a known device at an exposure tool for microlithography for measurement of scattered radiation.
The measurement of scattered radiation can be an important measurement method of systems for microlithography, in order to be able to qualify the associated optical system. The portion of scattered radiation for different scattering ranges can be determined by the so-called Kirk-test in known scattered radiation measurements at optical systems, wherein a layer of photoresist is irradiated by two inverse masks, and the result is subsequently inspected for scattered radiation in a subjective manner.
In one aspect, the disclosure provides a method that includes: passing radiation from a radiation source through a first mask having locally varied transmission; passing the radiation from the first mask through an optical system; passing the radiation from the optical system through a second mask having locally varied transmission; measuring an intensity of the radiation having passed through the second mask with a locally resolving detector; and evaluating the locally distributed intensity, determined by the detector, into a pupil resolved measurement result of scattered radiation.
In another aspect, the disclosure provides a method that includes: passing radiation from a radiation source through the first mask having locally varied transmission; passing the radiation from the first mask through an optical system; passing the radiation from the optical system through a second mask having locally varied transmission; measuring the intensity of the radiation having passed through the second mask with a locally resolving detector, wherein the second mask is moved relative to the first mask; and evaluating the locally distributed intensity, determined by the detector, into a measurement result of scattered radiation.
In a further aspect, the disclosure provides a method that includes performing a pupil resolved measurement of scattered radiation.
In an additional aspect, the disclosure provides a device that includes: a first mask having locally varied transmission configured to pass through radiation emitted by a radiation source, and to pass radiation through an optical system; a second mask having locally varied transmission configured to pass through the radiation from the optical system; a locally resolving detector configured to measure the intensity of the radiation having passed through the second mask; and an evaluation apparatus configured to evaluate the locally distributed intensity, determined by the detector, into a pupil resolved measurement result of scattered radiation.
In another aspect, the disclosure provides a device that includes: a first mask having locally varied transmission configured to pass through radiation emitted by a radiation source, and to pass through an optical system; a second mask having locally varied transmission configured to pass through the radiation from the optical system; a locally resolving detector configured to measure the intensity of the radiation having passed through the second mask; a movement apparatus configured to move the second mask relative to the first mask; and an evaluation apparatus configured to evaluate the locally distributed intensity determined by the detector into a measuring result of scattered radiation.
In a further aspect, the disclosure provides a device that includes: a first mask having locally varied transmission configured to pass through the radiation from the radiation source and through an optical system; a second mask having locally varied transmission configured to pass through the radiation from the optical system; and a locally resolving detector configured to measure the intensity of the radiation, having passed through the second mask in a measurement plane, where the measurement plane of the locally resolving detector is disposed in radiation direction behind the image plane of the optical system.
In an additional aspect, the disclosure provides a device that includes: an evaluation apparatus configured to perform a pupil resolved measurement of scattered radiation.
In another aspect, the disclosure provides a method that includes: using a device for wave front detection at an optical system of an exposure tool for microlithography for measurement of scattered radiation at the optical system of the exposure tool.
The disclosure can provide a method and a device for the measurement of scattered radiation, wherein the above mentioned disadvantages are overcome, and overall a particularly meaningful and also cost effective measurement of scattered radiation are possible.
In some embodiments, the disclosure provides a method for measurement of scattered radiation at an optical system, in particular an exposure tool for microlithography is provided which includes: emitting radiation with a radiation source; passing the radiation from a radiation source through a first mask having locally varied transmission; passing the radiation from a first mask through the optical system; passing the radiation from an optical system through a second mask having locally varied transmission; measuring the intensity of the radiation having passed through the second mask with a locally resolving detector; and evaluating or processing the locally distributed intensity, determined by the detector, into a pupil resolved measurement of scattered radiation.
In certain embodiments, the disclosure provides a method for measurement of scattered radiation at an optical system of an exposure tool for microlithography is provided which includes: emitting radiation with a radiation source; passing the radiation from the radiation source through the first mask having locally varied transmission; passing the radiation from the first mask through the optical system; passing the radiation from the optical system through a second mask having locally varied transmission; measuring the intensity of the radiation having passed through the second mask with a locally resolving detector, wherein the second mask is moved relative to the first mask; and evaluating the local intensity distribution, determined by the detector, into a measurement result of scattered radiation.
In some embodiments, the disclosure provides a method for measurement of scattered radiation at an optical system (e.g., an exposure tool for microlithography), wherein a pupil resolved measurement of scattered radiation is performed.
In certain embodiments, the disclosure provides a device for measurement of scattered radiation at an optical system (e.g., an exposure tool for microlithography is provided) that includes: a radiation source for emitting radiation; a first mask having locally varied transmission for passing through the radiation from the radiation source, and further through the optical system; a second mask, having locally varied transmission for passing through the radiation from the optical system; a locally resolving detector for measuring the intensity of the radiation having passed through the second mask; and an evaluation apparatus for evaluating the local intensity distribution, determined by the detector, into a pupil resolved measurement result of scattered radiation.
In some embodiments, the disclosure provides a device for measurement of scattered radiation at an optical system (e.g., an exposure tool for microlithography) that includes: a radiation source for emitting radiation; a first mask having locally varied transmission for passing through the radiation from the radiation source, and further through the optical system; a second mask having locally varied transmission for passing through the radiation from the optical system; a locally resolving detector for measuring the intensity of the radiation, having passed through the second mask; a moving apparatus for moving the second mask relative to the first mask; and an evaluation apparatus for evaluating the local intensity distribution determined by the detector into a measuring result of scattered radiation.
In certain embodiments, the disclosure provides a device for measurement of scattered radiation at an optical system (e.g., an exposure tool for microlithography) that includes: a radiation source for emitting radiation; a first mask having locally varied transmission for passing through the radiation from the radiation source, and further through the optical system; a second mask having locally varied transmission for passing through the radiation from the optical system; and a locally resolving detector for measuring the intensity of the radiation, having passed through the second mask in a measurement plane, wherein the measurement plane of the locally resolving detector is disposed in radiation direction behind the image plane of the optical system.
In some embodiments, the disclosure provides a device for measurement of scattered radiation at an optical system (e.g., an exposure tool for microlithography) and an evaluation apparatus which is configured to perform a pupil resolved measurement of scattered radiation.
In certain embodiments, the disclosure provides an exposure tool for microlithography that includes a device as described herein, and a wafer stage having such a device.
In some embodiments, the device is used for wave front detection at an optical system of an exposure tool for microlithography for measurement of scattered radiation at the optical system of the exposure tool.
Without wishing to be bound by theory, it is believed that it can be problematic in certain known systems and methods that there is no association of the detected scattered radiation with a position within the pupil of the optical system, so that the scattered radiation situation cannot be determined with respect to a certain angle on a wafer, irradiated by the optical system. According to the disclosure, it was furthermore recognized that an association of scattered radiation with a position within the pupil of an optical system or a pupil resolved processing of the measured scattered radiation constitutes an important variable for qualifying an optical system, in particular a scanner for microlithography. The disclosure provides that this variable can be determined via a pupil resolved measurement of scattered radiation. According to the disclosure, this measurement can be performed in particular by passing electromagnetic radiation from a radiation source through two masks, a first, so-called luff mask, at the optical system, and a second, so-called lee mask, at the optical system. Passing the radiation through the masks in this context means besides a pure transmission through a mask layer also the reflection of radiation at a reflection mask, as it is typical in particular for EUV radiation (extreme ultraviolet light). The masks each have a locally varied transmission. Subsequently, the radiation, which has passed through the second mask, can be determined with a locally resolving detector, and in a solution, the thus determined locally distributed intensity is processed into a pupil resolved measurement of scattered radiation.
According to the disclosure, a differentiation can be made with respect to the scattered radiation situation, e.g. between scattered radiation close to the axis and scattered radiation remote from the axis. While scattered radiation close to the axis is created through a multiple reflection at surfaces of the optical system, scattered radiation far from the axis is typically created through individual beam expansions. According to the disclosure, not only a pupil resolved measurement of scattered radiation is performed, but subsequently, conclusions can be made with respect to the quality of the optical system. Furthermore, reasons for deficient quality can be given, or respective countermeasures or adjustments, e.g. in the form of accordingly adapted production masks, can be initiated.
The measurement of the intensity of the radiation, which has passed through the second mask, can be performed in several areas with locally varied transmission, which illuminate the same pupil in the remote field, or in the image plane. The advantage can thus lie in a substantially higher intensity on the associated locally resolving detector, e.g. a CCD chip, and thus concurrent with a higher measurement precision and a lower susceptibility to local mask errors. Furthermore a scattering disk can be disposed between the radiation source and the first mask.
In some embodiments, during the measurement of the radiation, which has passed through the second mask via a locally resolving detector, the second mask is moved relative to the first mask. With such a relative movement between the first and the second mask during the measurement, a wave shaped scattered radiation intensity curve occurs, from which for the different locations of the pupil the respective minimum can be determined, and this way, a pupil resolved measurement of scattered radiation can be provided.
In certain embodiments, at least one mask is configured with a plurality of periodically disposed sections of varied transmission. The areas thus configured in particular as openings, or sections with locally varied transmission within the mask, can provide a high transmission difference, and thus allow large measurement ranges with a correspondingly high measurement precision. The plurality of the openings allow a widely distributed measurement in order to obtain a pupil resolved measurement of scattered radiation, which is as widely distributed as possible. The periodicity of the openings allows comparisons or conclusions between the measurements at the particular openings, so that a higher precision is achieved again, and the measurements are less sensitive with respect to local mask errors.
In some embodiments, the second mask is configured with a transmission structure, which is inverse to the first mask. Such a mask combination allows a particularly simple measurement of scattered radiation, since the information about the scattered radiation can be obtained alone by covering the image of the first mask through the image of the second mask. Furthermore, a calibration of the measurement is possible via a dark image.
With respect to the movement of the second mask relative to the first mask, in order to thereby determine the minimum of the scattered radiation intensity in a particularly precise manner, it can be advantageous to perform the relative movement in a first direction and a second direction, which is substantially perpendicular to the first direction. Thus, the second mask can be moved since its movement is possible in a simpler manner in case of a wafer stage with respect to the current state of the art. Via the locally resolving detector, thus two-dimensional intensity information can be measured, and accordingly conclusions can be made with respect to the scattered radiation situation at the optical system, which is being analyzed. The relative movement of the two masks can be performed like the phase shifting for a wave front sensor, as it can be disposed in known wafer stages. With such a wave front sensor, the wave front is reconstructed in the measurement plane from a large number of partial beams. Such a sensor can be used for measurement of scattered radiation by extracting also scattered radiation information via the locally resolving detector of the wave front sensor.
The scattered radiation information, and in particular the pupil resolved measurement result of scattered radiation can be obtained as described above, in particular by matching the masks, which are inverse as a matter of principle, so that a direct light passage does not occur anymore, and only scattered radiation can pass through the second mask. Via a movement of the masks relative to each other, similar to the phase shift of present wave front sensors, the minimum of the scattered radiation intensity can also be determined pupil resolved, this mechanism associated with the particular positions within the pupil, or a certain angle on an associated wafer.
In some embodiments, at least one mask is used, which has a periodic structure of locally varied transmissions, and during movement of the second mask, relative to the first mask, this movement is performed over several periods of the the structure. This procedure leads to a particularly precise measurement, which is mostly independent from local mask errors.
In certain embodiments, a procedure is provided in which the first mask, as well as the second mask includes a periodic structure with locally varied transmission, and both periodic structures have the same period. With such masks, a sine shaped signal shall be obtained with respect to the measured scattered radiation intensity, from which deviations can be detected in a particularly simple manner.
In certain embodiments, operation is done with a first and a second mask, wherein both include a periodic structure of locally varied transmission, wherein both periodic structures, however, have different pulse duty cycles. Such masks lead to a distorted sine signal, wherein the shape of the signal graph depends on the pulse duty cycles of both masks. Via different pulse duty cycles, conclusions can be made accordingly in a pupil resolved manner with respect to the quality of the optical system.
In some embodiments, the first and the second mask have a periodic structure of locally varied transmission, and the pulse duty cycle of at least one of the two masks is selected greater than one. This means that this mask has larger dark areas, than transparent areas. This way, it can be assured that, independent from smaller deviations in the relative position of the two masks in the covered state, only the scattered radiation contributes to the measured signal. Thus, which of the two masks has a higher pulse duty cycle, basically does not make a difference with respect to the yielded measurement results.
In certain embodiments, a locally resolving detector is disposed at the device, whose basic features have been described above, for measuring the intensity of the radiation, which has passed through the second mask, whose measuring plane is disposed in radiation direction behind the image plane, or the focusing plane of the optical system. The second mask can be disposed in such device in the image plane of the optical system. Via the detector, which is disposed in this manner, the angular direction of the scattered radiation can be determined, which passes through the second mask in the particular areas of locally varied transmission, and a pupil resolved measurement of scattered radiation can be accomplished in this manner.
In some embodiments, a known device can be used for wave front detection at the associated exposure tool for a measurement of scattered radiation at a wafer stage. Known devices for wave front detection particularly include devices for arranging the first mask and the second mask and a locally resolving detector, which is used for the actual measurement of scattered radiation. Known devices for wave front detection can facilitate a relative movement of two masks relative to each other. Scattered radiation information can be extracted with such an existent wave front sensor, which can be of decisive importance, such as when using EUV radiation (extreme ultraviolet radiation), since the question, if one has to install one or two locally resolving detectors on a wafer stage, can create a large difference there. An example of a device for wave front detection is an interferometer. Different types of interferometers can be used. Such interferometers include a PDI (point diffraction interferometer), a LDI (line diffraction interferometer), a LSI (lateral sheering interferometer), a SLSI (slit type lateral shearing interferometer), a CGLSI (cross grating lateral shearing interferometer), and a DLSI (double-grating lateral shearing interferometer).
The measurement of scattered radiation thereby achieved with the interferometer can be performed pupil resolved, whereby a differentiation can be made between the scattered radiation of rays proximal to the axis and the scattered radiation of rays remote from the axis. Furthermore, one or several masks with a plurality of periodically disposed regions of varied transmission (e.g., openings) can be used, which can have an inverse transmission structure. For improved determination of the minimum of the measured scattered radiation intensity, a relative movement of the two masks can be performed, wherein this movement can be performed in two directions. Masks with a periodic structure can be used, wherein the structures can have the same period and/or different pulse duty cycles, so that purely sine shaped or distorted sine shaped signals of the scattered radiation intensity can be created. Additionally, as already mentioned above, masks can be used, in which the pulse duty cycle of at least one of the masks is greater than one.
The locally resolving detector of the device can be furthermore provided with a point or line shape measuring sensor, and movement mechanism for moving the sensor in at least one direction.
The disclosure may be better understood based on the description below as well as the figures, in which:
The device 14 includes a scatter light disk 18, which is disposed in radiation direction behind the radiation source 16 in front of a reticle 20 and a first mask 22. The first mask 22 includes areas with locally varied transmission and it is disposed in radiation direction in front of the optical system 12, so that the radiation from the radiation source 16 is partially held off at the first mask 22, or shaded off, and only a fraction of the radiation enters the optical system 12 and passes through it. The radiation is projected from the optical system 12 onto an image plane, in which during the use of the exposure tool 10 a wafer is disposed. For the present case of a measurement of scattered radiation at the exposure tool 10, a second mask 24 is disposed in the image plane, thus in radiation direction behind the optical system 12, and another locally resolving detector 26 in the shape of a photoelectric detector, like e.g. a CCD detector is provided behind this mask.
The masks 22 and 24 and the detector 26 are thereby adapted to each other in a manner, such that a pupil resolved measurement of scattered radiation can be performed therewith. For this kind of scattered radiation measurement, in particular a particularly adapted evaluation apparatus 28 is connected to the detector 26, and furthermore, a movement apparatus 30 is provided, through which the second mask 24 can be moved relative to the first mask 22, and relative to the optical system 12, in the image plane in a first direction, and in particular also in a second direction perpendicular to the first direction.
The first mask 22 and the second mask 24, and the movement apparatus 30 are components of a device provided for wave front detection, provided at the exposure tool 10, wherein the evaluation apparatus 28 is configured to extract scatter radiation information from the signal of the detector 26. This is advantageous in particular, since no particular sensor has to be provided for such measurement of scattered radiation. In particular in exposure tools with EUV exposure, it can be of great importance, if one or two sensors have to be disposed on the wafer stage. As a device for wave front detection in particular interferometers are used, including two masks or grids, which form the first mask 22, and the second mask 24 in the present case, and in which furthermore the second mask can be moved for so-called phase shifting. This then forms an expansion of such interferometer measurement technique towards additional scattered radiation information from the two-dimensional intensity information measured by the detector. The scattered radiation information can thus be processed and analyzed, so that it is available pupil resolved, so that the determined scattered radiation can be associated with a position within the pupil of the optical system 12 and with a certain angle on the wafer, respectively.
The minimum of this measurement curve represents the intensity of scattered radiation at the measured pad 34. The flanks of the measurement curve allow a conclusion with respect to the type and the position of the scattered radiation within the pupil. Put differently, a minimum of the signal curve is yielded, when the luff image of the first mask 32 (which could also be designated as reticle grid) is centered relative to the second mask 36, (which could also be designated as wafer grid). The signal strength at this minimum can be processed and information is yielded with respect to the magnitude of the scattered radiation, and from the location of the measurement, also with respect to the type of scattered radiation. In configurations with a singular pad 34, a scattered radiation integral from a to infinity is obtained, wherein a is half the difference of the length of the edge of the transparent sector of the second mask 36 and the edge length of the dark section of the first mask 32.
In another first mask 42, illustrated in
In some embodiments, the movement is performed by a movement apparatus 30 over several phases of the periodic structure, via these masks 42 and 46, whereby the measurement precision can be further improved. With such periodic structures, a phase shifting curve is obtained as signal diagram, wherein in turn the minimum of this measurement curve includes the scattered radiation information. In the context of the measurement, thus the phase of the signal is less important, as it is the case with devices for wave front detection, however, the minimum or the minima of the measured intensity signal diagrams are more important.
In
Through the strong decrease of the scattered radiation intensity distribution 52 towards higher ranges of the scattered radiation, the periodicity of the detected area can only play a secondary role; this means the signal strength is dominated by ranges of the scattered radiation of less than one period. In order to avoid such problems, in particular during a scattered radiation measurement, a movement of various combinations of masks 42 and 46 is performed relative to each other. This movement can be performed sequentially, or the different masks are disposed next to each other, or parallel to each other, so that at different pupils (so-called Rois) signals from different mask combinations would be obtained.
When processing the signal diagrams 54 through 60, determined during the movement, a signal minimum is determined separately for the particular local sections of the detector 26, and in particular for each of its pixels. This signal minimum then yields a pupil resolved measurement result of scattered radiation, which can be calibrated through a dark image if necessary. Furthermore, the intensity over the entire pupil can be determined through an integration of the scattered radiation information, wherein according to requirements, also a weighting of particular pupil sections is possible.
In
Other embodiments are in the claims.
10 exposure tool
12 optical system
14 device for scattered radiation measurement
16 radiation source
18 scatter disk
20 reticle
22 first mask
24 second mask
26 detector
28 evaluation apparatus
30 movement apparatus
32 first mask
34 pad
36 second mask
38 first mask
40 second mask
42 first mask
44 stripe
46 second mask
48 signal diagram with identical periods and identical pulse duty cycles
50 signal diagram with identical periods and different pulse duty cycles
52 intensity distribution of scattered radiation
54 highly schematic signal diagram with identical periods and identical pulse duty cycles
56 highly schematic signal diagram with identical periods and different pulse duty cycles
58 highly schematic signal diagram with changed period at the first mask
60 highly schematic signal diagram with changed period at the first mask
62 scattered radiation proximal to the axis
64 scattered radiation remote from the axis
Number | Date | Country | Kind |
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10 2006 055 071.4 | Nov 2006 | DE | national |