Method and apparatus for an air bearing platen with raised topography

Information

  • Patent Grant
  • 6752898
  • Patent Number
    6,752,898
  • Date Filed
    Friday, December 20, 2002
    21 years ago
  • Date Issued
    Tuesday, June 22, 2004
    20 years ago
Abstract
An invention is provided for a CMP apparatus that enhances removal rate uniformity. The CMP apparatus includes a polishing belt disposed below a carrier head that is capable of applying a wafer to the polishing belt. Also included is a platen disposed below the polishing belt. The platen includes a circular shim section disposed on the top surface of the platen. The circular shim section is higher than the top surface of the platen. When using this configuration, increasing pressure to the backside of the polishing belt decreases the edge removal rate of the wafer. Conversely, decreasing pressure to the backside of the polishing belt increases the edge removal rate of the wafer.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to chemical mechanical planarization apparatuses, and more particularly to methods and apparatuses for improved edge performance using an air bearing with a raised topography to constrain airflow under a wafer.




2. Description of the Related Art




In the fabrication of semiconductor devices, there is a need to perform chemical mechanical planarization (CMP) operations. Typically, integrated circuit devices are in the form of multi-level structures. At the substrate level, transistor devices having diffusion regions are formed. In subsequent levels, interconnect metallization lines are patterned and electrically connected to the transistor devices to define the desired functional device. As is well known, patterned conductive layers are insulated from other conductive layers by dielectric materials, such as silicon dioxide. As more metallization levels and associated dielectric layers are formed, the need to planarize the dielectric material grows. Without planarization, fabrication of further metallization layers becomes substantially more difficult due to the variations in the surface topography. In other applications, metallization line patterns are formed in the dielectric material, and then, metal CMP operations are performed to remove excess material.




A chemical mechanical planarization (CMP) system typically is utilized to polish a wafer as described above. A CMP system generally includes system components for handling and polishing the surface of a wafer. Such components can be, for example, a rotary polishing pad, an orbital polishing pad, or a linear belt polishing pad. The pad itself typically is made of a polyurethane material or polyurethane in conjunction with other materials such as, for example, a stainless steel belt. In operation, the belt pad is put in motion and a slurry material is applied and spread over the surface of the belt pad. Once the belt pad having slurry on it is moving at a desired rate, the wafer is lowered onto the surface of the belt pad. In this manner, wafer surface is substantially planarized. The wafer may then be cleaned in a wafer cleaning system.





FIG. 1A

shows a linear polishing apparatus


10


typically utilized in a CMP system. The linear polishing apparatus


10


polishes away materials on a surface of a semiconductor wafer


16


. The material being removed may be a substrate material of the wafer


16


or one or more layers formed on the wafer


16


. Such a layer typically includes one or more of any type of material formed or present during a CMP process such as, for example, dielectric materials, silicon nitride, metals (e.g., aluminum and copper), metal alloys, semiconductor materials, etc. Generally, CMP may be utilized to polish the one or more of the layers on the wafer


16


to planarize a surface layer of the wafer


16


.




The linear polishing apparatus


10


utilizes a polishing belt


12


, which moves linearly with respect to the surface of the wafer


16


. The belt


12


is a continuous belt. A motor typically drives the rollers so that the rotational motion of the rollers


20


causes the polishing belt


12


to be driven in a linear motion


22


with respect to the wafer


16


.




A wafer carrier


18


holds the wafer


16


, which is held in position by mechanical retaining ring and/or by vacuum. The wafer carrier positions the wafer atop the polishing belt


12


so that the surface of the wafer


16


comes in contact with a polishing surface of the polishing belt


12


.





FIG. 1B

shows a side view of the linear polishing apparatus


10


. As discussed above in reference to

FIG. 1A

, the wafer carrier


18


holds the wafer


16


in position over the polishing belt


12


while applying pressure to the polishing belt. The polishing belt


12


is a continuous belt typically made up of a polymer material such as, for example, the IC 1000 made by Rodel, Inc. layered upon a supporting layer. The rollers


20


rotate, moving the polishing belt in the linear motion


22


with respect to the wafer


16


. In one example, a fluid bearing platen


24


supports a section of the polishing belt under the region where the wafer


16


is applied. The platen


24


can then be used to apply fluid against the under surface of the supporting layer of the belt pad. The applied fluid thus forms a fluid bearing that creates a polishing pressure on the underside of the polishing belt


12


that is applied against the surface of the wafer


16


.




The above described linear polishing apparatus


10


functions well for most CMP operations when used with a supported polishing belt


12


, such as a stainless steel belt having a polymer material covering. However, more efficient polishing belts


12


are currently available that are not supported. Since supporting material, such as stainless steel, does not form part of an unsupported polishing belt


12


, unsupported polishing belts


12


often are easier to ship, higher quality, and less expensive to construct. As a result, unsupported polishing belts


12


generally are desirable to use in linear polishing systems.




Unfortunately, current linear polishing apparatuses


10


often perform poorly when polishing copper layers using an unsupported polishing belt


12


. For example,

FIG. 1C

is an illustration showing an edge of a wafer


16


having a copper layer. The exemplary wafer


16


edge includes a copper layer


50


disposed over a dielectric layer


52


. As is well known in the art, a slight raised section


54


occurs on copper layers


50


near the edge of the wafer


16


because of the particular properties of copper. As a result, it is desirable to increase the removal rate of the polishing process near the edge of the wafer during planarization of copper layers


50


to planarize the raised section


54


.




Prior art linear polishing apparatuses generally can achieve an increased removal rate along the edge of the wafer


16


using a supported polishing belt, as illustrated in FIG.


2


A.

FIG. 2A

is a graph


200


showing a removal rate using a supported polishing belt as a function of the distance from the center to the edge of a wafer. When using a supported polishing belt, such as a stainless steel supported polishing belt, the removal rate at the edge of the wafer can be increased dramatically, as shown in graph


200


. In particular, the removal rate can be increased at a wafer radius of about 90 mm, which is about the radius of the slight raised section, which occurs on copper layers near the edge of the wafer.




However, as discussed previously, more efficient polishing belts are currently available that are not supported. As a result, unsupported polishing belts generally are desirable to use in linear polishing systems. Unfortunately, as mentioned above, conventional linear polishing apparatuses often perform poorly when polishing copper layers using an unsupported polishing belt, as illustrated in FIG.


2


B.

FIG. 2B

is a graph


250


showing removal rate using an unsupported polishing belt as a function of the distance from the center to the edge of a wafer. As shown in graph


250


, when using an unsupported belt in a conventional linear polishing apparatus, the removal rate at a wafer radius of about 90 mm is still slow and does not increase significantly until about 95-97 mm, which is beyond the radius of the slight raised section in the copper layer


50


. As a result, it is difficult to effectively polish a copper layer


50


using an unsupported belt in a conventional linear polishing apparatus.




In view of the foregoing, there is a need for an apparatus that allows effective polishing of copper layers using unsupported polishing belts.




SUMMARY OF THE INVENTION




Broadly speaking, the present invention fills these needs by providing an air bearing platen with a raised topography to constrain airflow under a wafer. The raised topography of the platen allows enhanced edge removal rate uniformity control when using an unsupported polishing belt. In one embodiment, a CMP apparatus for enhancing removal rate uniformity is disclosed. The CMP apparatus includes a polishing belt disposed below a carrier head that is capable of applying a wafer to the polishing belt. Also included is a platen disposed below the polishing belt. The platen includes a circular shim section disposed on the top surface of the platen. The circular shim section is higher than the top surface of the platen. When using this configuration, increasing pressure to the backside of the polishing belt decreases the edge removal rate of the wafer. Conversely, decreasing pressure to the backside of the polishing belt increases the edge removal rate of the wafer.




A raised topography platen for use in a CMP system is disclosed in an additional embodiment of the present invention. The raised topography platen has a top surface disposed below the polishing belt, and a circular shim section disposed on the top surface of the platen. As above, the circular shim section is higher than the top surface of the platen. In addition, the circular shim section is capable of contacting the backside of the polishing belt during a planarization operation. Optionally, fluid pressure apertures, which provide fluid pressure to the backside of the polishing belt, can be disposed in the top surface of the platen. In one aspect, fluid pressure can be provided only from fluid pressure apertures disposed within the circular shim section. In this case, a closed volume can be formed between the circular shim section, the top surface of the platen, and the backside of the polishing belt during a planarization operation. Also optionally, the circular shim section can be disposed on a circular shim mount, which can be capable of being removed from the platen. In this aspect, the circular shim section can be either incorporated into the circular shim mount, or capable of being removed from the circular shim mount.











In a further embodiment, a method for performing CMP operations using a linear CMP apparatus is disclosed. The method includes providing a circular shim section disposed above a top surface of a platen. As above, the circular shim section is higher than the top surface of the platen. A wafer is then applied to a polishing belt, which his disposed above the platen, using a predefined downforce pressure. Because of the shim, pressure to a backside of the polishing belt is increased to decrease the edge removal rate of the wafer. Conversely, to increase the edge removal rate of the wafer, pressure to a backside of the polishing belt is decreased. As above, the circular shim section can be mounted on a circular shim mount, which is attached to the platen using screws. In this aspect, each screw is located outside a circumference of a wafer during a planarization process. Other aspects and advantages of the invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.




BRIEF DESCRIPTION OF THE DRAWINGS




The invention, together with further advantages thereof, may best be understood by reference to the following description taken in conjunction with the accompanying drawings in which:





FIG. 1A

shows a linear polishing apparatus typically utilized in a CMP system;





FIG. 1B

shows a side view of the linear polishing apparatus;





FIG. 1C

is an illustration showing an edge of a wafer having a copper layer;





FIG. 2A

is a graph showing a removal rate using a supported polishing belt as a function of the distance from the center to the edge of a wafer;





FIG. 2B

is a graph showing removal rate using an unsupported polishing belt as a function of the distance from the center to the edge of a wafer;





FIG. 3

shows a side view of a linear wafer polishing apparatus optimized for use with an unsupported polishing belt, in accordance with an embodiment of the present invention;





FIG. 4A

shows a top view of a raised topology platen, in accordance with an embodiment of the present invention;





FIG. 4B

shows a side view of a raised topology platen, in accordance with an embodiment of the present invention;





FIG. 5

is a graph showing a plurality of removal rate profiles using a raised topography platen, in accordance with an embodiment of the present invention;





FIG. 6

illustrates a plurality of shim profiles, in accordance with an embodiment of the present invention;





FIG. 7A

illustrates a top view of a shim mount, in accordance with an embodiment of the present invention;





FIG. 7B

illustrates a side view of a shim mount situated within a platen, in accordance with an embodiment of the present invention; and





FIG. 8

is a flowchart showing a method for performing CMP using a linear CMP apparatus with a raised topography platen, in accordance with an embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




An invention is disclosed for an air bearing platen with a raised topography to constrain airflow under a wafer. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail in order not to unnecessarily obscure the present invention.





FIGS. 1A-2B

have been described in terms of the prior art.

FIG. 3

shows a side view of a linear wafer polishing apparatus


300


optimized for use with an unsupported polishing belt, in accordance with an embodiment of the present invention. The linear wafer polishing apparatus


300


includes a carrier head


308


, which secures and holds a wafer


304


in place during processing. In addition, an unsupported polishing belt


302


forms a continuous loop around rotating drums


312


, and generally moves in a direction


306


at a speed of about 400 feet per minute, however this speed may vary depending upon the specific CMP operation. As the polishing belt


302


moves during the CMP process, the carrier head


308


rotates and lowers the wafer


304


onto the top surface of the unsupported polishing belt


302


, thus loading it with required polishing pressure.




A fluid bearing platen manifold assembly


310


supports the polishing belt


302


during the polishing process. Supporting the platen manifold assembly


310


is platen surround plate


316


, which holds the platen manifold assembly


310


in place. To provide a fluid bearing for the polishing belt


302


during CMP operations, gas pressure is inputted through the platen manifold assembly


310


from a gas source. A plurality of independently controlled output holes provides upward force on the polishing belt


302


to control the polishing pad profile.




As discussed previously, the edge removal rate can be controlled on a polishing belt constructed of a polyurethane disposed on supporting material, such as stainless steel. However, when using a flexible, unsupported disposable polyurethane polishing belt, edge removal rate control is difficult using a conventional CMP apparatus. This is because an unsupported belt is not responsive to the influence of a conventional platen to control removal rate uniformity at the edge of the wafer surface, as illustrated above with respect FIG.


2


B.




Embodiments of the present invention advantageously provide control of the removal rate uniformity at the edge of the wafer using a platen having, raised topography.

FIG. 4A

shows a top view of a raised topology platen


310


, in accordance with an embodiment of the present invention. The raised topology platen


310


includes a plurality of independently controlled air pressure zones


400




a


-


400




f


utilized to provide air pressure to the back of the polishing belt during CMP operations. Each air pressure zone


400




a


-


400




f


comprises one or more concentric rings of air holes, which are used to provide air to the backside of the polishing belt. The air pressure provides an air bearing for the polishing belt to “ride” on during planarization. The air bearing also provides resistance to the downforce from the carrier head to allow polishing of the wafer surface. The independently controlled air pressure zones


400




a


-


400




f


allow fine-tuning of the removal rate profile during the planarization process.




Further included in the raised topology platen


310


is a circular shim


402


. In one embodiment, the circular shim


402


is disposed between air pressure zones


400




c


and


400




d


. In this configuration, the shim


402


can have a width of about 4-6 millimeters (mm), an inner radius of about 96 mm, and an outer radius of about 100 mm. The exemplary embodiment illustrated in

FIG. 4A

is designed for use with a 200 mm wafer. However, it should be noted that the size of the shim


402


can be varied to fit any wafer size. For example, the shim


402


can have an inner radius of about 146 mm, and an outer radius of about 150 mm to accommodate a 300 mm wafer. In addition, the width of the shim


402


can be varied to achieve different removal rate profiles. Moreover, the diameter of the shim


402


can be varied to modify the inflection point of the removal rate profile, as will be described in greater detail subsequently. In operation, the shim


402


restricts airflow under the polishing belt, allowing for enhanced control of the removal rate profile when using an unsupported polishing belt as illustrated next with respect to FIG.


4


B.





FIG. 4B

shows a side view of a raised topology platen


310


, in accordance with an embodiment of the present invention. As described above, the raised topology platen


310


includes a plurality of independently controlled air pressure zones


400




a


-


400




f


utilized to provide air pressure to the back of the polishing belt during CMP operations. Each air pressure zone


400




a


-


400




f


comprises one or more concentric rings of air holes, which are used to provide air to the backside of the polishing belt. For example, air pressure zone


400




e


can comprise two connected concentric rings of air holes, and air pressure zone


400




f


can comprise three connected concentric rings of air holes. It should be noted, however, that the air zone placement and configuration illustrated in

FIG. 4B

is for illustrative purposes. Other air zone placement configurations can be utilized in conjunction with the embodiments of the present invention, as desired.




Also shown in

FIG. 4B

, is a wafer


304


disposed above an unsupported polishing belt


302


. Disposed between air pressure zones


400




c


and


400




d


is the circular shim


402


. As mentioned above, the shim


402


can have a width of about 4-6 millimeters (mm), an inner radius of about 96 mm, and an outer radius of about 100 mm. In addition, the shim


402


can have a height of between about 3-25 mil. For example, the shim


402


illustrated in

FIG. 4B

has a height of about 11 mil. As mentioned above, the shim


402


restricts airflow under the polishing belt, allowing for enhanced control of the removal rate profile when using an unsupported polishing belt


302


. In particular, depending on the air pressure provided under the polishing belt


302


via the air pressure zones


400




a


-


400




f


, the edge profile can be made slow or fast.




For example, when the air pressure provided under the polishing belt is relatively high, the polishing belt


302


“rides” on a cushion of air such that the shim


402


does not contact the back of the polishing belt


302


. As a result, the wafer


304


does not place a large load on the shim


402


when the wafer


304


is applied to the polishing belt


302


during a CMP operation, as illustrated in FIG.


5


.





FIG. 5

is a graph


500


showing a plurality of removal rate profiles using a raised topography platen


310


, in accordance with an embodiment of the present invention. The graph


500


illustrates various removal rate profiles


502




a


-


502




c


for different air pressure settings. For example, removal rate profile


502




a


illustrates the removal rate near the edge of the wafer when the air pressure provided to the back of the polishing belt


302


is relatively high. The high air pressure raises the polishing belt


302


above the shim


402


during polishing. In this case, the wafer


304


does not place a large load on the shim


402


when the wafer


304


is applied to the polishing belt


302


and the removal rate is low near the edge of the wafer


304


.




As the air pressure provided to the back of the polishing belt


302


is lowered, the removal rate near the edge of the wafer increases. For example, removal rate profile


502




c


illustrates the removal rate near the edge of the wafer when the air pressure provided to the back of the polishing belt


302


is relatively low. Because the air pressure is low, the polishing belt


302


contacts the shim


402


during polishing. In this case, the wafer


304


places a larger load on the shim


402


when the wafer


304


is applied to the polishing belt


302


. In this case, the shim


402


increases the removal rate near the edge of the wafer


304


.




In one embodiment, referring to

FIG. 4B

, only air pressure zones


400




e


and


400




f


are used to achieve the removal rate profiles illustrated in the graph


500


of FIG.


5


. In this embodiment, the design and air pressure controls for the platen


310


can be substantially simplified because only two air pressure zones


400




e


and


400




f


are needed. Further, when a low air pressure is utilized such that the polishing belt


302


contacts the shim


402


during polishing, a closed volume is formed between the platen


310


, the shim


402


, and the polishing belt


302


. In this case, air ceases to flow when the closed volume is formed. As a result, the total airflow utilized by the raised topography platen


310


can be substantially reduced. For example, the raised topography platen


310


of the embodiments of the present invention reduces the total airflow used during CMP operations by between 70-85% from airflow utilized by conventional platens.




As illustrated in graph


500


of

FIG. 5

, the inflexion point


504


for the various air pressure removal rate profiles


502




a


-


502




c


is at about 90 mm from the center of the wafer using the shim described above with respect to FIG.


4


B. The inflexion point


504


defines the point at which the removal rate starts to increase or decrease at the edge of the wafer with respect to the total removal rate over the entire surface during polishing. This is important because of deposition effects caused at the edge of the wafer during the application of Metals/Oxides/etc. However, the inflexion point


504


can be moved to a different radius by varying the width of the shim


402


and/or the diameter of the shim


402


. For example, the inflexion point


504


can be moved closer to the edge of the wafer by increasing the diameter of the shim


402


.




Further control of edge removal rate uniformity can be obtained by changing the profile of the shim.

FIG. 6

illustrates a plurality of shim profiles


600




a


-


600




d


, in accordance with an embodiment of the present invention. Shim profile


600




a


is the shape illustrated in FIG.


4


B. Shim profile


600




b


, for example, can be used to increase the life of the shim. That is, the rounded profile characteristics of shim profile


600




b


can reduce the amount of erosion occurring to the edges of the shim.




Shim profiles


600




c


and


600




d


can be utilized to increase the velocity of escaping gas. As the velocity of escaping gas is increased, the pressure in that area is decreased resulting in a slower removal rate. As discussed with respect to

FIG. 5

, the higher the air pressure used, and thus the more air that is used, the slower the removal rate. Thus, increasing the velocity of the escaping gas can be utilized to slow the removal rate using less airflow. Further, the width of the shim can varied at different points along the circumference of the shim. For example, the leading edge of the shim can be constructed narrower than the trailing edge of the shim.




The shim of the embodiments of the present invention can be constructed of either compliant and/or non-compliant materials. Non-compliant materials, such as silicon, Teflon, ultra high molecular weight polymers, and aluminum provide a low coefficient to friction ratio. As a result, wear is reduced when the shim contacts the back of the polishing belt during CMP operations, which increases the useful life of the shim. Compliant materials provide additional tuning based on the contact and pressure distribution since compliant materials allow the shim to conform more to the polishing belt. In addition, compliant materials can increase the seal formed with the polishing belt when using low pressure and forming a closed volume as described previously.




In addition to mounting the shim directly on the platen, one embodiment of the present invention provides a shim mount, which is utilized to mount the shim onto the platen.

FIG. 7A

illustrates a top view of a shim mount


700


, in accordance with an embodiment of the present invention. As illustrated in

FIG. 7A

, the exemplary shim mount


700


is a circular mounting that fits within a recess of the platen. A shim


402


is positioned on the shim mount


700


, and is utilized to enhance edge removal rate uniformity as described above. In one embodiment, the shim mount


700


has an outer radius of about 8.75 inches and an inner radius of about 7.0 inches for a 200 mm wafer, and an outer radius of about 12.67 inches and an inner radius of about 11 inches for a 300 mm wafer. It should be noted however that the above ranges are for exemplary purposes only. Actual sizes can vary depending on the exact application in which the shim and shim mount are utilized, as will be apparent to those skilled in the art after a careful reading of the present disclosure.





FIG. 7B

illustrates a side view of a shim mount


700


situated within a platen


310


, in accordance with an embodiment of the present invention. As illustrated in

FIG. 7B

, the shim mount fits within a recess of the platen. Although

FIGS. 7A and 7B

illustrate a shim mount


700


having an incorporated shim


402


, it should be noted that a shim mount


700


can be manufactured without an incorporated shim


402


. In this case, different shims


402


can be added to the shim mount


700


when the shim mount is removed from the CMP apparatus. This allows the shim mount


700


with a newly mounted shim


402


to be inserted into the shim mount recess of the platen


310


, assuring proper shim


402


alignment within the CMP apparatus. In some embodiments, the shim mount


700


is attached to the platen


310


using screws, which are typically located outside the surface of the wafer during polishing. In this manner, the attachment screws do not impede airflow or otherwise affect the CMP process.





FIG. 8

is a flowchart showing a method


800


for performing CMP using a linear CMP apparatus with a raised topography platen, in accordance with an embodiment of the present invention. In an initial operation


802


, preprocess operations are performed. Preprocess operations can include, for example, depositing material on the surface of the wafer, generating a mask on the surface of the wafer, etching a wafer layer, and other preprocess operations that will be apparent to those skilled in the art after a careful reading of the present disclosure.




In operation


804


, a circular shim section is positioned above the top surface of the platen. The platen generally includes a plurality of independently controlled air pressure zones. Each air pressure zone comprises one or more concentric rings of air holes, which are used to provide air to the backside of the polishing belt. The air pressure provides an air bearing for the polishing belt to “ride” on during planarization.




The circular shim section can have a width of about 4-6 mm, an inner radius of about 96 mm, and an outer radius of about 100 mm for a 200 mm wafer. However, it should be noted that the size of the circular shim section can be varied to fit any wafer size. For example, the circular shim section can have an inner radius of about 146 mm, and an outer radius of about 150 mm to accommodate a 300 mm wafer. In addition, the width of the circular shim section can be varied to achieve different removal rate profiles. Moreover, the diameter of the circular shim section can be varied to modify the inflection point of the removal rate profile, as described above.




The wafer is applied to the polishing belt, which is disposed above the platen, in operation


806


. When the wafer is applied to the polishing belt, the circular shim section restricts airflow under the polishing belt, allowing for enhanced control of the removal rate profile when using an unsupported polishing belt. In particular, depending on the air pressure provided under the polishing belt via the air pressure zones, the edge profile can be made slow or fast.




A decision is then made as to whether to change the removal rate at the edge of the wafer, in operation


808


. As mentioned above, the removal rate at the edge of the wafer can be varied depending on the air pressure used during the planarization process. If the removal rate at the edge of the wafer should be decreased, the method


800


continues with operation


810


. If the removal rate at the edge of the wafer should be increased, the method


800


continues with operation


812


. Otherwise, the removal rate remains unchanged during the CMP operations and the method


800


ends in operation


814


.




When the removal rate at the edge of the wafer should be decreased, the pressure under the polishing belt is increased, in operation


810


. When the air pressure provided under the polishing belt is relatively high, the polishing belt “rides” on a cushion of air such that the circular shim section does not contact the back of the polishing belt. As a result, the wafer does not place a large load on the circular shim section when the wafer is applied to the polishing belt.




When the removal rate at the edge of the wafer should be increased, the pressure under the polishing belt is decreased, in operation


812


. As the air pressure provided to the back of the polishing belt is lowered, the removal rate near the edge of the wafer increases. Because the air pressure is low, the polishing belt contacts the circular shim section during polishing. In this case, the wafer places a larger load on the circular shim section when the wafer is applied to the polishing belt, which increases the removal rate near the edge of the wafer. Post process operations are performed in operation


814


. Post process operations can include, for example, wafer cleaning, further wafer masking and etching, and other post process operations that will be apparent to those skilled in the art after a careful reading of the present disclosure.




Although the foregoing invention has been described in some detail for purposes of clarity of understanding, it will be apparent that certain changes and modifications may be practiced within the scope of the appended claims. Accordingly, the present embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalents of the appended claims.



Claims
  • 1. A chemical mechanical planarization (CMP) apparatus for enhancing removal rate uniformity, comprising:a polishing belt disposed below a carrier head capable of applying a wafer to the polishing belt; and a platen disposed below the polishing belt, the platen having a circular shim section disposed on a top surface of the platen, the circular shim section being higher than the top surface of the platen.
  • 2. A CMP apparatus as recited in claim 1, wherein increasing pressure to a backside of the polishing belt decreases an edge removal rate of the wafer.
  • 3. A CMP apparatus as recited in claim 1, wherein decreasing pressure to a backside of the polishing belt increases an edge removal rate of the wafer.
  • 4. A CMP apparatus as recited in claim 1, wherein the circular shim section is mounted on a circular shim mount.
  • 5. A CMP apparatus as recited in claim 4, wherein the circular shim mount is positioned with a recess in the platen.
  • 6. A CMP apparatus as recited in claim 4, wherein the circular shim section is incorporated into the circular shim mount.
  • 7. A CMP apparatus as recited in claim 4, wherein the circular shim section is capable of being removed from the circular shim mount.
  • 8. A raised topography platen for use in a chemical mechanical polishing system, comprising:a top surface disposed below the polishing belt; and a circular shim section disposed on the top surface of the platen, the circular shim section being higher than the top surface of the platen, wherein the circular shim section is capable of contacting a backside of the polishing belt during a planarization operation.
  • 9. A raised topography platen as recited in claim 8, further comprising fluid pressure apertures disposed in the top surface of the platen, the fluid pressure apertures capable of providing fluid pressure to the backside of the polishing belt.
  • 10. A raised topography platen as recited in claim 9, wherein fluid pressure is provided only from fluid pressure apertures disposed within the circular shim section.
  • 11. A raised topography platen as recited in claim 8, wherein a closed volume is formed between the circular shim section, the top surface of the platen, and the backside of the polishing belt during a planarization operation.
  • 12. A raised topography platen as recited in claim 8, wherein the circular shim section is disposed on a circular shim mount, the circular shim mount being capable of being removed from the platen.
  • 13. A raised topography platen as recited in claim 11, wherein the circular shim section is incorporated into the circular shim mount.
  • 14. A raised topography platen as recited in claim 11, wherein the circular shim section is capable of being removed from the circular shim mount.
US Referenced Citations (4)
Number Name Date Kind
6186865 Thornton et al. Feb 2001 B1
6609961 Lacy et al. Aug 2003 B2
6620035 Xu Sep 2003 B2
6656025 Pant et al. Dec 2003 B2