The present invention relates to a method and a device for pulsed glow discharge spectrometry measurement. Glow discharge spectrometry is used for the quantitative analysis of the elemental chemical composition of solid samples or stacks of thin films, wherein such analysis can be in-depth resolved.
In a glow discharge spectrometer, a sample to be analysed is exposed to an etching plasma that carries out a surface ablation. Moreover, the plasma, via various physico-chemical mechanisms, excites and ionises the eroded species. The follow-up of the species present in the plasma, by an optical spectrometer for excited species and/or by a mass spectrometer for ionised species, allows obtaining the chemical composition profile of a sample as a function of the depth of erosion, with a sub-micron resolution.
Initially limited to the materials and to the conductive layers due to the use of direct current (DC) sources, glow discharge spectrometry now allows analysing semiconductor and insulating materials thanks to the use of radiofrequency (RF) sources.
Glow discharge spectrometers (GDS) are known. A GDS apparatus generally comprises a mechanical device called a “lamp”, in which is placed a sample to be analysed, the lamp body being connected to an optical and/or mass spectrometer.
In a RF glow discharge spectrometer, a RF generator provides the electric power to the discharge lamp, for example by means of a RF applicator 5 in contact with the sample 4. The RF generator has an output impedance of 50 ohms. The generator must in principle be always connected to an electric circuit whose impedance is adapted to the output impedance of the generator, i.e. 50 ohms. An impedance matching device placed between the electric generator and the discharge lamp operates to adapt the output impedance of the generator to the impedance of the electric system formed by the discharge lamp, the plasma and the sample. However, the impedance of the electric system varies as a function of both the conditions of the plasma and the nature of the sample.
In a non-pulsed RF glow discharge spectrometer, the impedance matching device is slaved to an impedance mismatch measurement system, based for example on a measurement of the reflected power. The thus-slaved impedance matching system allows optimizing the power transfer to the plasma while minimizing the reflected power.
An impedance matching device generally comprises electric components of variable capacitance and/or variable inductance for setting the impedance of the device. The power provided by the generator being relatively high (from a few Watts to a hundred of Watts), the variable-impedance components are generally components of the electromechanical type, such as variable capacitors or variable inductance coils that are compatible with the power delivered over an extended range of impedance variation.
In a non-pulsed RF glow discharge spectrometer, a slaved impedance matching device thus allows minimizing the reflected power and bringing the current-voltage phase shift closer to 0 degree at the start of and during the spectrometric measurements. However, the impedance matching process is necessarily slow due, on the one hand, to the slowness of the system for measuring a signal representative of the impedance mismatch, and on the other hand, to the slowness of the electromechanical impedance matching device. The response time for obtaining an impedance match is of the order of 0.5 to 10 seconds.
An impedance matching device may possibly be coupled to a frequency excursion device that allows modifying the frequency of the generator and modifying the impedance mismatch. A frequency excursion device has a fast response time, of the order of 0.1 s. However, it allows modifying only one electric parameter and does not always allow, on its own, fully minimizing the reflected power.
Another way to compensate for an impedance mismatch consists in increasing the power provided by the RF generator. However, the additional power delivered clears up in particular as thermal energy liable to induce a thermal stress in the sample. The presence of a cooling circuit in contact with the sample is not always sufficient to reduce the thermal heating induced on the sample, even for an optimized power, in particular in case of fragile materials or multi-layer samples, for which thermal stress may be detrimental.
In the last years, the major advance in glow discharge spectrometry has been made thanks to the introduction of pulsed RF sources. A pulsed RF source, by optimizing the pulse cyclic ratio, allows the instantaneous power, which is responsible for the material erosion and for the obtaining of the analytic signals, and the mean power provided to the sample, which is responsible for the thermal heating thereof, to be controlled independently from each other.
In glow discharge optical spectrometry, the main benefit of using a pulsed RE source lies in the minimization of the thermal stresses induced, in particular for the fragile materials.
In glow discharge mass spectrometry, the use of a pulsed RF source offers remarkable additional advantages because the mechanisms of ionisation of the species present in the plasma vary during the period of the RF source.
More precisely, the ionic signals appear generally more intense in the “afterglow” zone 33 after the extinction of a plasma pulse. The publication of N. Tuccito et al. (Rapid Comm. Mass Spectrom. 2009, 23: 549-556) indicates that the time distribution of the maxima of mass spectrometry signals is peculiar to each element. This publication also demonstrates that it is not only possible to optimize the measurement of each element with a time-of-flight mass spectrometer, but also to analyse ionised molecular fragments, which allows discriminating polymers having similar elemental compositions but different molecular structures. The publication of L. Lobo et al. (A Comparison of non-pulsed radiofrequency and pulsed radiofrequency glow discharge orthogonal time-of-flight mass spectrometry for analytical purposes, J. Anal. At. Spectrom., 2009, 24, 1373-1381) has shown that it is possible to obtain with glow discharge mass spectrometry signal/background ratios, and thus sensitivities, which are far higher in pulsed mode than those obtained in continuous (not-pulsed) mode. Moreover, the publication of Lobo et al. highlights that a precise selection of the time interval of integration in pulsed mode allows optimizing the performance in terms of ionic separation and of precision and reproducibility of the isotope ratio measurements.
It appears today quite decisive to be able to carry out simultaneous or quasi-simultaneous mass spectrometry measurements (as in the time-of-flight apparatuses) in pulsed mode.
However, in the case of a multi-layer sample, for example, the impedance of the material changes as a function of the depth of erosion. Moreover, the impedance matching systems have a very high response time and the impedance mismatch measurement systems are intended for continuous signals. The slaved impedance matching devices existing up to now do not operate satisfactorily in pulsed mode because they generally bring about an erratic movement of the electromechanical components of the matching box and do not allow minimizing the reflected power at start or at a layer change. The solution to avoid such erratic movements of the electromechanical components of the matching box and thus erratic changes of impedance is generally to inhibit the system for the slaving of the matching box. The operator wishing to optimize the measurements has thus to proceed through a series of tries and errors, by pre-setting the impedance matching device at fixed positions, so as to minimize the reflected power at start, then compensating for the small differences by increasing the incident power during erosion of the sample. Such try-and-error method may be destructive for the sample, which is sometimes available in only one specimen. Moreover, increasing the power applied necessarily induces a thermal stress in the sample, while one of the goals of using the pulsed mode is just to reduce the thermal stress induced.
It up to now exists no impedance matching device nor impedance mismatch measurement system that allow a real-time slaving of the impedance matching with a response time lower than 0.5 s and that are capable of transmitting an electric power up to 200 W. It up to now exists no impedance matching and impedance mismatch measurement system that is compatible with an operation of the RF generator in pulsed mode.
The present invention aims to remedy these drawbacks and to improve a method and a device for pulsed mass spectrometry measurement. The invention aims in particular to optimize the coupling of the electric power to a glow discharge mass spectrometer operating in pulsed mode, while reducing the thermal stress induced, in particular for multi-layer samples.
The present invention more particularly relates to a method for the measurement of a solid sample by pulsed glow discharge spectrometry, comprising:
a) applying a pulsed RF electric field at the terminals of the electrodes of a glow discharge lamp in the presence of a carrier gas and a sample to be analysed, said lamp being electrically coupled to an impedance matching device having a variable electric impedance Ω, so as to generate a pulsed glow discharge plasma, the duration of an electric pulse being equal to τ1, the pulse repetition frequency being equal to F1 and the cyclic ratio of a pulse being equal to τ1×F1;
b) measuring by mass spectrometry at least one signal representative of a ionised species having a predetermined m/z ratio, said measurement being carried out at an acquisition frequency F2 higher than 1/τ1;
c) measuring a signal representative of the impedance mismatch ΔΩ between the pulsed RF electric field generator and the electrodes of the discharge lamp during at least one part of the plasma pulses by means of a fast measurement acquisition system synchronised with said pulses, said fast acquisition system having an acquisition frequency F3 higher than 1/τ1;
d) determining an impedance variation dΩ to be applied to the impedance matching device as a function of the measurement of a signal representative of the impedance mismatch ΔΩ;
e) modifying the impedance Ω of the impedance matching device as a function of the value of dΩ determined at step d);
f) repeating steps c) to e) so as to minimize the impedance mismatch ΔΩ.
According to various aspects, the method of the invention further comprises one or several of the following steps:
According to a preferred embodiment of the method of the invention, the pulse repetition frequency F1 is comprised between 0.1 kHz and 20 kHz, and the pulse cyclic ratio τ1×F1 is comprised between 5% and 50%.
The present invention also relates to a glow discharge spectrometry device comprising:
According to the invention, the glow discharge spectrometry device comprises a measurement system capable of measuring a signal representative of the impedance mismatch ΔΩ between the generator and the discharge lamp, said measurement system comprising a fast acquisition system, synchronised with the plasma pulses, having an acquisition frequency F3 higher than or equal to 1/τ1 and being capable of providing the impedance matching device with a signal representative of the impedance mismatch ΔΩ for at least one part of said pulses.
According to a preferred embodiment, the matching device adapts the impedance Ω as a function of the measurement representative of the impedance mismatch, so as to continuously minimize the impedance mismatch ΔΩ.
According to various aspects of the spectrometry device of the invention:
The invention will find a particularly advantageous application in the glow discharge mass spectrometry operating in pulsed mode.
The present invention also relates to the characteristics that will be revealed by the following description and that will be considered either alone or in any technically possible combination thereof.
Such description, given by way of non-limitative example, will allow a better understanding of how the invention can be implemented, with reference to the appended drawings, in which:
The structure and the operation of a pulsed RF glow discharge spectrometry apparatus according to an embodiment of the invention will now be described.
The discharge lamp 1 is a conventional lamp such as, for example, the discharge lamp described in detail with reference to
The electric generator 6 is a RF generator that may operate in continuous mode or in pulsed mode. The electric generator 6 delivers a maximum RF power of 150 W.
The RF frequency of the generator is generally the standard frequency of 13.56 MHz. However, RF generators operating at other RF frequencies and compatible with the principle of operation described in detail hereinafter also exist.
By construction, the RF generator has an output impedance of 50 ohms. The generator is connected to an electric circuit whose impedance has, in principle, to be always adapted to the output impedance of the generator, i.e. 50 ohms, to optimize the transfer of electric power between the generator and the plasma. The impedance of the load connected to the generator is formed by the impedances in series (or in parallel according to the electric circuit) of the discharge lamp 1, the plasma 9, the sample 4 and the impedance matching device 17. However, as described in detail hereinabove, this impedance varies as a function of both the conditions of the plasma and the nature of the sample. In practice, the impedance of the discharge lamp 1 varies a little, while the impedance of the sample 4 varies during the measurement. Table I indicates the experimentally measured impedances for various types of samples. It can be observed, on the one hand, that the impedance of a sample in a glow discharge lamp is essentially of capacitive nature, and on the other hand, that the impedance value varies significantly according to whether the sample is a conductor, semiconductor or insulating material. Moreover, for a multi-layer sample, the sample impedance varies during the GD-MS measurement, as a function of the layer exposed to the plasma.
The innovative part of the device shown in
In the non-pulsed RF apparatuses, the impedance matching system 17 is continuously slaved to an analog measurement representative of the impedance mismatch, as for example a measurement of the reflected power, and/or a measurement of the current-voltage phase shift. The impedance of the components of the matching system 17 is modified by a mechanical movement that is relatively slow compared to the pulse duration in pulsed mode and compared to the pulse repetition frequency (from 10 Hz to 20 kHz).
However, when the generator 6 operates in pulsed mode, a conventional continuously-slaved system is incompatible with the operation in pulsed mode.
In the prior mass spectrometry apparatuses operating in pulsed mode, the slaving between the impedance matching system and the analog impedance mismatch measurement system is deactivated to avoid the erratic movement of impedance of the matching box.
The device of the invention comprises a device 18 connected to the impedance matching device 17. According to the preferred embodiment of the invention, a device 18 is used, which comprises a fast digital system for measuring a signal representative of the impedance mismatch ΔΩ. According to an exemplary embodiment, the intensity of the reflected electric power Pr and/or the current-voltage phase shift is measured at high rate, wherein the duration of measurement of the reflected power or of the current-voltage phase shift is very far lower than the duration of the shortest pulses. The measurement of these control signals is made synchronously with the plasma pulses, so as to take into account only the signals measured when the plasma is turned on. The system for acquiring a measurement representative of an impedance mismatch (reflected power and/or current-voltage phase shift) is symbolically shown in
A calculator operates to determine of what quantity the real part (ReΩ) and the imaginary part (ImΩ) of the impedance matching device have to be varied to minimize the impedance mismatch and to minimize the reflected power, according to a predetermined slaving algorithm. A previous calibration thus allows determining what movement(s) has(have) to be applied to the electromechanical components to modify their respective impedance by the determined value. The slaving algorithm of the calculator may be based on a function proportional to the measured impedance mismatch ΔΩ, to correct the observed errors, and/or on a differential function, as a function of the variation rate of ΔΩ, so as to anticipate impedance mismatch variations.
The slaving between the measurement device 18 and the matching device is symbolically shown by the link 19b, which allows acting on the value of the capacitors 17b, 17c as a function of the measurement, for example of the reflected power. The feedback loop formed by the two links 19a and 19b allows minimizing, for example, the reflected power Pr, and then obtaining the impedance match between a pulsed RF generator 6 and the load thereof consisted of the discharge lamp, the plasma and the sample.
Optionally, the measurement device may also allow acting on the generator 6 by frequency excursion, via the link 19c, so as to minimize a measurement representative of the impedance mismatch. The frequency excursion modifies the nominal RF frequency of 13.56 MHz by +/−300 kHz.
The device of the invention thus allows acting on an impedance matching device coupled to a pulsed RF generator, although this impedance matching device has an extremely slow response time compared to the pulse durations and to the time interval between two successive pulses.
Nevertheless, the method and the device of the invention allow an impedance adaptation in pulsed mode in conditions where the power transfer is optimized. The optimisation of the power transfer, and in particular the minimization of the reflected power, allows protecting the sample from a dissipation of energy as heat. This optimization also allows protecting the generator because the power reflected toward the electric generator risks damaging the latter.
The digital device for measuring the impedance mismatch and for controlling the impedance matching system may operate in continuous mode or in pulsed mode. This device allows adapting the impedance at the start of the measurement and during one measurement, in particular at each interface of a multi-layer sample.
The extraction frequency of the mass spectrometer is of the order of 30 kHz, i.e. very higher than the pulse repetition frequency, so as to extract a profile comprising enough points for each pulse. The mass spectrometry measurements are averaged over a predetermined number of source periods according to the in-depth resolution required to form a series of mass spectra of the sample. The evolution of the signal of one or several ionic species as a function of time allows constructing the profile of the analysed sample.
An extremely powerful pulsed mass spectrometry apparatus operating in pulsed mode is thus obtained.
The discharge lamp may possibly be coupled to an optical spectrometer for optical emission measurements.
The method and the device of the invention allow optimizing the pulsed impedance matching, although the impedance matching system can remain based on components (variable capacitor(s) and/or inductor(s)) whose impedance variation is controlled by a slow mechanical movement.
The method and the device of the invention allow performing analyses, by pulsed glow discharge mass spectrometry, in conditions where the impedance adaptation of the plasma is optimized as a function a measurement taken only during the pulses, which allow the optimal transfer of the power toward the plasma in pulsed mode, without increasing the power that is provided.
The method and the device of the invention avoid a test on a sample to optimize the start conditions of impedance adaptation, which limits the losses of samples, in particular when the sample to be analysed is of small size or fragile.
The method and the device of the invention allow analysing fragile samples, without inducing harmful thermal stress, and precisely analysing multi-layer samples, without drift of the matching conditions at the transitions between layers. The method of the invention therefore allows obtaining measurements with a best precision, a best in-depth resolution and/or a higher rapidity, over a wide range of impedance adaptation, compared to an impedance-slaved non-pulsed RF method, and also compared to a pulsed RF method without impedance slaving.
The method and the device of the invention allow not only improving the analytical performances of a GD-MS apparatus, but also efficiently protecting the RF generator thanks to the efficient minimisation of the power reflected by the generator, liable to deteriorate the electric generator.
Number | Date | Country | Kind |
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1052883 | Apr 2010 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2011/050865 | 4/14/2011 | WO | 00 | 12/21/2012 |