The present disclosure relates to the field of optical measurement technology, and more particularly to a method for conducting optical measurement with a full Mueller matrix ellipsometer.
An ellipsometer is an optical measuring instrument that takes advantage of the polarization characteristics of light to acquire information of a sample to be tested. The working principle of the ellipsometer is as below: letting light passing through a polarizer be incident on a sample to be tested; obtaining the information of the sample to be tested by measuring a change of polarization state (amplitude ratio and phase difference) of an incident light and a reflected light on a surface of the sample to be tested. The ellipsometer with rotatory polarizer or single rotatory compensator can obtain up to 12 parameters of the sample in one measurement. With the advancement of the integrated circuit technology and the complexity of device structure, unknown variables to be measured are continuously increased, and traditional ellipsometers present certain limitations in various aspects, such as film thickness measurement of ultra-thin films, measurement of optical constants for anisotropic materials, depolarization analysis of surface features, and measurement of critical dimensions and topography in integrated circuits. A full Mueller matrix ellipsometer (ellipsometer in a broad sense) can acquire 16 parameters of 4×4 order Mueller matrix in one measurement, obtaining more abundant information as compared with a traditional ellipsometer. It breaks through technical limitations of traditional ellipsometers and enables accurate, fast, non-destructive measurement of film thickness, optical constants, critical dimensions and three-dimensional topography in a wide spectral range.
The key to ensure measurement accuracy and maintain device status for a spectroscopic ellipsometer is the calibration of the device. The ellipsometer may generate system deviation gradually during use as time goes on, especially a thickness of a wave plate is susceptible to changes in temperature and pressure as well as environmental deliquescence. Therefore, a calibration method enabling quick and accurate correction of the ellipsometer is a key technique to ensure device effectiveness and production efficiency. With a calibration process of an existing conventional ellipsometer (
In a systematic calibration of an existing full Mueller matrix ellipsometer, such as the Mueller ellipsometer in US Patent US005956147, a photoelastic modulator (PEM) is used as a phase compensator. When a phase retardation of the PEM is calibrated, it is built in a straight-through ellipsometry system for measurement, and the PEM needs to be taken off the original equipment to measure its corresponding phase retardation. After the calibration is completed, the PEM is reloaded onto the equipment. During the mechanical loading and unloading processes, it cannot be guaranteed that loading position is the same as the previous loading position, which increases systematic error, and re-construction of the straight-through measuring system will increase workload. In the existing literature (Harland G. Tompkins, Eugene A. Irene, Handbook of ellipsometry, 7.3.3.4 Calibration 7), a Mueller ellipsometer uses a wave plate as a phase compensator, the process of which is to build a straight-through measuring platform on an experimental table to measure Fourier coefficients obtained experimentally and use δ1=
where |B′B|=√{square root over ((α′2n)2+(β′2n)2)} for calibration. It is required to remove two phase compensators during calibration and then put back, which increases systematic error. If the calibration is carried out without removing the phase compensators, obliquely-incident measuring arms on both sides of the sample must be rotated to a horizontal position (eg. Woollam's ellipsometer as shown in
In summary, with current techniques, delay spectral lines of all phase compensators being used must be tested prior to device assembly, and a phase retardation of the phase compensator must be calibrated using a straight-through ellipsometry system. The system is required to have a design to adjust an angle of incidence to a straight-through type, and there is a process of changing the angle of incidence during the calibration process. These methods increase the complexity of the system and the calibration process is more complicated.
Since a method for conducting optical measurement with a full Mueller matrix ellipsometer is performed after the calibration of the full Mueller matrix ellipsometer, the complexity in the calibration process of the full Mueller matrix ellipsometer must result in the complexity of the method for conducting optical measurement with a full Mueller matrix ellipsometer.
In order to solve the above problems, the present disclosure proposes a simplified method for conducting optical measurement with a full Mueller matrix ellipsometer whose calibration process is simplified.
A method for conducting optical measurement with a full Mueller matrix ellipsometer provided by the present disclosure may comprise the following steps:
constructing an experimental optical path of the full Mueller matrix ellipsometer, and wherein the experimental optical path of the full Mueller matrix ellipsometer includes a light source, a polarizer, a first phase compensator, an analyzer, a second phase compensator, a spectrometer, and a sample stage;
performing a total regression calibration on the full Mueller matrix ellipsometer;
placing a sample to be tested on the sample stage, and obtaining experimental Fourier coefficients of the sample to be tested with the full Mueller matrix ellipsometer;
obtaining information of the sample to be tested based on the experimental Fourier coefficients of the sample to be tested.
In addition, a method for calibrating the full Mueller matrix ellipsometer may comprise the following steps:
setting rotational speeds of the first phase compensator and the second phase compensator;
setting a frequency of the spectrometer for measuring light intensity data, so that the spectrometer measures the light intensity data every T/N time, wherein a total of N sets of light intensity data are acquired, where N≥25, and T is a period of measurement;
acquiring the light intensity data measured by the spectrometer;
obtaining respective experimental Fourier coefficients α′2n, β′2n from N relation formulas between the light intensity data and experimental Fourier coefficients formed by the N sets of light intensity data, based on the light intensity data acquired by a data acquisition module of the spectrometer;
obtaining respective theoretical Fourier coefficients α2n, β2n based on the respective experimental Fourier coefficients, an initial polarization angle Cs1 of the first phase compensator and an initial polarization angle Cs2 of the second phase compensator which have been calibrated;
obtaining, by a phase retardation calculation module for the first phase compensator, a phase retardation δ1 of the first phase compensator based on the respective theoretical Fourier coefficients, a polarization angle Ps of the polarizer and a polarization angle As of the analyzer which have been calibrated, on the basis that a reference sample is isotropic and uniform;
obtaining, by a phase retardation calculation module for the second phase compensator, a phase retardation δ2 of the second phase compensator, based on the respective theoretical Fourier coefficients, the polarization angle Ps of the polarizer and the polarization angle As of the analyzer which have been calibrated, on the basis that the reference sample is isotropic and uniform;
obtaining accurate values of all operating parameters (d, θ, Ps, As, Cs1, Cs2, δ1, δ2) of the full Mueller matrix ellipsometer through least square fitting according to the relation formulas between the theoretical Fourier coefficients and the operating parameters, with (d, θ, Ps, As, Cs1, Cs2, δ1, δ2) being as variables, and with the initial polarization angle Cs1 of the first phase compensator, the initial polarization angle Cs2 of the second phase compensator, the polarization angle Ps of the polarizer, the polarization angle As of the analyzer, the phase retardation δ1 of the first phase compensator and the phase retardation δ2 of the second phase compensator, which have been calibrated, being as initial values, where d is a thickness of the reference sample, and θ is an angle at which light is incident on the reference sample.
The method for conducting optical measurement with a full Mueller matrix ellipsometer according to the present disclosure may utilize a reference sample which is isotropic and uniform, and obtain the phase retardation δ1 of the first phase compensator and the phase retardation δ2 of the second phase compensator based on the relation formulas between the light intensity data and the experimental Fourier coefficients as well as the polarization angle Ps of the polarizer and the polarization angle As of the analyzer which have been calibrated; and then obtains accurate values of all operating parameters (d, θ, Ps, As, Cs1, Cs2, δ1, δ2) of the full Mueller matrix ellipsometer by least square fitting according to the relation formulas between the theoretical Fourier coefficients and the operating parameters, with (d, θ, Ps, As, Cs1, Cs2, δ1, δ2) being as variables, and with the initial polarization angle Cs1 of the first phase compensator, the initial polarization angle Cs2 of the second phase compensator, the polarization angle Ps of the polarizer, the polarization angle As of the analyzer, the phase retardation δ1 of the first phase compensator, the phase retardation δ2 of the second phase compensator, which have been calibrated, being as initial values. The calibration method can take full advantages of measurement data obtained at a same time, which introduces relatively small error and obtains more accurate parameters after calibration. Thus, the result of measurement is more accurate when a sample to be tested is measured using the method of the present disclosure.
The present invention will be described in detail below in conjunction with the drawings and specific embodiments for the in-depth understanding of the invention.
A method for conducting optical measurement with a full Mueller matrix ellipsometer according to Embodiment 1 of the present invention may comprise the following steps:
step 1: referring to
Sout=MAR(A′)R(−C2)Mc2(δ2)R(C′2)×Ms×R(−C′1)Mc1(δ1)R(C′1)R(−P′)MpR(P)Sin
that is,
Step 2 of the method may comprise: performing a total regression calibration on the full Mueller matrix ellipsometer.
Step 3 of the method may comprise: placing the sample to be tested on the sample stage, and obtaining experimental Fourier coefficients of the sample to be tested with the full Mueller matrix ellipsometer.
Step 4 of the method may comprise: obtaining information of the sample to be tested based on the experimental Fourier coefficients of the sample to be tested.
The experimental Fourier coefficients have relation to Mueller elements of the sample, an azimuth angle Ps of the polarizer, an azimuth angle As of the analyzer, azimuth angles Cs1 and Cs2 of the two phase compensators, and phase retardations δ1 and δ2 (refer to Harland G. Tompkins, Eugene A. Irene, Handbook of ellipsometry, 7.3.3 Dual Rotating Compensator 7). However, the Mueller elements of the sample are related to optical constants n, k of a material of the sample, a thickness d, an angle θ at which light beams are incident on the sample, and a wavelength λ of the light beams. Therefore, after the experimental Fourier coefficients of the sample are measured, the Mueller elements of the sample can be obtained according to the above relationships, and then the information of the sample can be obtained.
In an embodiment, the process of performing a total regression calibration on the full Mueller matrix ellipsometer comprises the following steps:
step 21: setting rotational speeds of the first and second phase compensators;
step 22: setting a frequency of a spectrometer for measuring light intensity data, so that the spectrometer may measure the light intensity data every T/N time, and a total of N sets of light intensity data are acquired, wherein N≥25, and T is a period of measurement;
step 23: acquiring the light intensity data measured by the spectrometer;
step 24: obtaining respective experimental Fourier coefficients α′2n/β′2n from N relation formulas between the light intensity data and the experimental Fourier coefficients formed by the N sets of light intensity data, based on the light intensity data acquired by a data acquisition module of the spectrometer;
step 25: obtaining respective theoretical Fourier coefficients α2n, β2n according to the respective experimental Fourier coefficients, an initial polarization angle Cs1 of the first phase compensator and the initial polarization angle Cs2 of the second phase compensator which have been calibrated;
step 26: obtaining, on the basis that a reference sample is isotropic and uniform, by a phase retardation calculation module for the first phase compensator, phase retardation δ1 of the first phase compensator based on the respective theoretical Fourier coefficients, a polarization angle Ps of the polarizer and a polarization angle As of the analyzer which have been calibrated; and
obtaining, on the basis that the reference sample is isotropic and uniform, by a phase retardation calculation module for the second phase compensator, phase retardation δ2 of the second phase compensator based on the respective theoretical Fourier coefficients, a polarization angle Ps of the polarizer and a polarization angle As of the analyzer which have been calibrated;
step 27: obtaining accurate values of all operating parameters (d, θ, Ps, As, Cs1, Cs2, δ1, δ2) of the full Mueller matrix ellipsometer through least square fitting according to the relation formulas between the theoretical Fourier coefficients and the operating parameters, with (d, θ, Ps, As, Cs1, Cs2, δ1, δ2) being as variables, and with the initial polarization angle Cs1 of the first phase compensator, the initial polarization angle Cs2 of the second phase compensator, the polarization angle Ps of the polarizer, the polarization angle As of the analyzer, the phase retardation δ1 of the first phase compensator, the phase retardation δ2 of the second phase compensator, which have been calibrated, being as initial values, where d is a thickness of the reference sample, and θ is an angle at which light is incident on the reference sample.
A corresponding Mueller matrix of the reference sample that is isotropic and uniform is:
Taking N=36, the ratio of the rotation speed of the first phase compensator 6 to the rotation speed of the second phase compensator 12 equaling 5:3 as an example, at this time, the first phase compensator 6 and the second phase compensator 12 are respectively in a rotating state, and the ratio of the rotation speed of the first phase compensator 6 to the rotation speed of the second phase compensator 12 equals 5:3. At this time, C′1=5(C−Cs1), C′2=3(C−Cs2), and the time during which the first phase compensator 6 rotates 5 turns or the second phase compensator 12 rotates 3 turns is a period T, and where:
−Cs1, an angle of a fast optical axis of the first phase compensator 6 at a time t=0,
−Cs2, an angle of a fast optical axis of the second phase compensator 12 at a time t=0,
C=ωt, a rotation angle by which the first phase compensator 6 and the second phase compensator 12 rotate at a fundamental physical frequency ω.
where ω=π/T.
With the acquired S1, S2, S3 . . . S36, 36 equations containing 25 unknowns can be obtained through the above formula (n=9, 12, 14, 15, the primed Fourier coefficients α′2n=0 and β′2n=0). Through a nonlinear least square method, a total of 24 primed Fourier coefficients α′2n and β′2n can be obtained.
The transformation relationship between the theoretical Fourier coefficients α2n and β2n and the experimental Fourier coefficients α′2n and β′2n is expressed in formulas 2.7 and 2.8:
α2n=α′2n cos ϕ2n+β′2n sin ϕ2n 2.7
β2n=−α′2n sin ϕ2n+β′2n cos ϕ2n 2.8
where:
ϕ2=12Cs2−10Cs1; ϕ4=10Cs1−6Cs2;
ϕ6=6Cs2; ϕ8=20Cs1−12Cs2;
ϕ10=10Cs1; ϕ12=12Cs2;
ϕ14=20Cs1−6Cs2; ϕ16=10Cs1+6Cs2;
ϕ20=20Cs1; ϕ22=10Cs1+12Cs2;
ϕ26=20Cs1+6Cs2; ϕ32=20Cs1+12Cs2
The theoretical Fourier coefficients α2n and β2n can be obtained from the formulas 2.7 and 2.8.
For a sample which is isotropic and uniform, M13=M31=M14=M41=M23=M32=M24=M42=0. Further, according to theoretical principles of the Mueller ellipsometer, the following theoretical expressions for the theoretical Fourier coefficients α2, β2, α10, β10, α6, β6, α14, β14, α22, β22, α26, β26 can be obtained:
From formulas 2.10 and 2.12, it can be obtained:
(n is an integer) (the Fourier coefficients must be guaranteed to be non-zero)
Similarly, the phase retardation δ1 of the compensator can also be calculated through formulas 2.9 and 2.12, formulas 2.9 and 2.11, formulas 2.10 and 2.11, formulas 2.9 and 2.13, formulas 2.9 and 2.14, formulas 2.10 and 2.13, formulas 2.10 and 2.14.
The phase retardation δ2 of the second compensator is calibrated below.
From formulas 2.16 and 2.18, it can be obtained:
(n is an integer) (the Fourier coefficients must be guaranteed to be non-zero)
Similarly, the phase retardation δ2 of the compensator can also be calibrated through formulas 2.16 and 2.19, formulas 2.17 and 2.18, formulas 2.17 and 2.19, formulas 2.18 and 2.20, formulas 2.18 and 2.21, formulas 2.19 and 2.20, formulas 2.19 and 2.21.
The transformation of the experimental Fourier coefficients and the theoretical Fourier coefficients can be realized by the formulas 2.7 and 2.8. Meanwhile, the theoretical Fourier coefficients have relation to Mueller elements of the sample, an azimuth angle Ps of the polarizer, an azimuth angle As of the analyzer, azimuth angles Cs1 and Cs2 of the two phase compensators, and the phase retardations δ1 and δ2 (refer to Harland G. Tompkins, Eugene A. Irene, Handbook of ellipsometry, 7.3.3 Dual Rotating Compensator 7). Mueller elements of the sample are related to optical constants n, k of a material of the sample, thickness d, an angle θ at which light beams are incident on the sample, and a wavelength λ of the light beams. The experimental Fourier coefficients α′2n and β′2n are related to (n, k, d, θ, λ, Ps, As, Cs1, Cs2, δ1, δ2), θ is an angle at which light beams are incident on the sample. For a reference sample with known optical constants n, k under a single wavelength, there are 24 α′2n and β′2n in total obtained by measurement in an experiment, and correspondingly 24 equations can be obtained, which are related only to (d, θ, λ, Ps, As, Cs1, Cs2, δ1, δ2). The Ps, As, Cs1, Cs2, δ1, δ2 obtained above by calibration can be used as initial values, and the wavelength corresponding to the measurement in the experiment are known; 24 equations obtained according to experimental Fourier coefficients have relation to (d, θ, Ps, As, Cs1, Cs2, δ1, δ2). Thus, the remaining operating parameters (d, θ, Ps, As, Cs1, Cs2, δ1, δ2) of the Mueller ellipsometer can be obtained by the least square fitting. The reference sample may be a silicon dioxide film sample with silicon as the substrate, the optical constants n and k of which can be consulted in the literatures. Taking the wavelength of 632.8 nm as an example, the optical constants of the reference sample are n=1.457, and k=0.
When N=25, an experimental Fourier coefficient calculation module directly obtains the respective experimental Fourier coefficients α′2n, β′2n based on N relation formulas between light intensity data and experimental Fourier coefficients formed by the N sets of light intensity data.
When N>25, the experimental Fourier coefficient calculation module obtains the respective experimental Fourier coefficients α′2n, β′2n by the least square method according to N relation formulas between light intensity data and experimental Fourier coefficients formed by the N sets of light intensity data.
The light source may be a broad spectrum light source. The number of wavelengths of light which can be generated by the light source is N′, and the number of relation formulas between theoretical Fourier coefficients and operating parameters may be 24×N′.
The number of the reference samples which are isotropic and uniform may be m, and the number of relation formulas between theoretical Fourier coefficients and operating parameters may be 24×N′×m.
Referring to
obtaining respective θ2n based on respective experimental Fourier coefficients α′2n, β′2n, where θ2n is an intermediate parameter defined for the convenience of calculation;
obtaining an initial polarization angle Cs1 of a first phase compensator based on the respective θ2n;
obtaining an initial polarization angle Cs2 of a second phase compensator based on the respective θ2n;
obtaining a polarization angle Ps of a polarizer based on the respective θ2n;
obtaining a polarization angle As of an analyzer based on the respective θ2n;
where
θ2n=tan−1(β′2n/α′2n) 2.2
Using the method available in the literature (R. W. Collins and JoohyunKoh Dual rotating-compensator multichannel ellipsometer: instrument design for real-time Mueller matrix spectroscopy of surfaces and films Vol. 16, No. 8/August 1999/J. Opt. Soc. Am. A 1997 to 2006), which corresponds to the following formulas 2.3 to 2.6, the initial polarization angles Cs1 and Cs2 of the compensators, as well as the polarization angles Ps and As of the polarizer and the analyzer can be calibrated.
On the basis of calibrated Ps, As, Cs1, and Cs2, in the case that the compensators are not disassembled from the experimental stage or equipment for separate measurement, the method we proposed can calibrate phase retardations of both compensators under different wavelengths in one experiment. The calibration process is accurate and simple.
The above embodiments describe the objects, the technical solutions and advantages of the present invention in detail. However, it should be appreciated that the foregoing is only specific embodiments of the present invention rather than limiting the invention. Therefore, any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Number | Date | Country | Kind |
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201310611422.8 | Nov 2013 | CN | national |
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PCT/CN2014/084683 | 8/19/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/078202 | 6/4/2015 | WO | A |
Number | Name | Date | Kind |
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20070035743 | Vakoc | Feb 2007 | A1 |
20120176618 | Vagos | Jul 2012 | A1 |
20130044318 | Cho | Feb 2013 | A1 |
20140375981 | Wang | Dec 2014 | A1 |
20160153894 | Cho | Jun 2016 | A1 |
Number | Date | Country |
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102878940 | Jan 2013 | CN |
103134592 | Jun 2013 | CN |
103163077 | Jun 2013 | CN |
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An office action in relation to Chinese patent application No. 201310611422.8. |
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20190317010 A1 | Oct 2019 | US |