The present invention concerns a method for making at least one ferroelectric memory cell.
The present invention also concerns a ferroelectric memory device comprising ferroelectric memory cells capable of storing data in either one of at least two polarization states when no electric field is applied to the memory cells, wherein the ferroelectric memory device comprises at least one ferroelectric layer formed by a polymer ferroelectric thin film and at least a first set and a second set of respective parallel electrodes, wherein the electrodes of the first set are provided in substantially orthogonal relationship to the electrodes of said second set, said first set and second set of electrodes contacting ferroelectric memory cells at opposite surfaces of said at least one polymer ferroelectric layer, and wherein at least the first set and second set of electrodes are adapted to read, refresh or write ferroelectric memory cells by applying appropriate voltages thereto.
Ferroelectrics are electrically polarizable materials that possess at least two equilibrium orientations of the spontaneous polarization vector in the absence of an external electrical field, and in which the spontaneous polarization vector may be switched between those orientations by an electric field. The memory effect exhibited by materials with such bistable states of remanent polarization can be used in memory applications. One of the polarization states is considered to be a logic “1” and the other state a logic “0”. Typical passive matrix-addressing memory applications are implemented by letting two sets of parallel electrodes cross each other, usually in an orthogonal fashion, in order to create a matrix of cross-points that can be individually accessed electrically by selective excitation of the appropriate electrodes from the edge of the matrix. A layer of ferroelectric material is provided between the electrode sets in a capacitor-like structure such that memory cells are defined in the ferroelectric material between the electrode crossings. When applying potential differences between two electrodes, the ferroelectric material in the cell is subjected to an electric field which generates a polarization response generally tracing a hysteresis curve or a portion thereof. By manipulating the direction and the magnitude of the electric field, the memory cell can be left in a desired logic state. The passive addressing of this type of arrangement leads to simplicity of manufacture and allows a high density of cross-points or memory cells.
Sputtering is a method commonly used for depositing different types of layers in ferroelectric memory devices. The bottom and upper electrode sets are often deposited by sputtering and sometimes the ferroelectric memory layer as well. Published International Patent Application No. WO 00/01000 (Hayashi & al.) discloses the use of a direct current magnetron reactive sputtering process for creating a smooth bottom electrode made of e.g. platinum. A gas mixture of a noble gas and either oxygen gas or nitrogen gas is used. This reduces the amount of surface irregularities such as sharp hillocks and leads to improved fatigue endurance, polarization and imprint characteristics. While there are relatively few problems with performing such methods on devices with perovskite ferroelectric cells, e.g. lead zirconium titanate (PZT) which is a very popular alternative, another type of problem needs to be addressed, however, for ferroelectric memory devices with polymer as a memory material. The sputtering of the upper electrode may damage the polymer ferroelectric cells, and hence another method for providing the upper electrode is required.
U.S. Pat. No. 6,359,289 (Parkin) discloses the making of a magnetic tunnel junction device, wherein an insulating tunnel barrier is preferably thermally evaporated onto a fixed ferromagnetic layer. Similar to the way ferroelectric memory devices function, the two ferromagnetic layers on either side of the insulating tunnel barrier can assume different magnetization directions, i.e. a relative orientation of the magnetic moments, and consequently be operated as a non-volatile random access memory. The insulating tunnel barrier is primarily made of gallium and/or indium oxide or nitride. Additionally, an oxide or nitride of aluminum can form part of the barrier material in the form of an extra layer. The preferred method of preparing gallium oxide is by depositing gallium from an effusion source in the presence of oxygen gas or in the presence of more reactive oxygen provided by an atomic oxygen source or other source. However, the problem addressed herein is that of high resistance-area values, i.e. large tunnel barrier energy height. Therefore, the solution for thermally evaporating gallium and/or indium oxide or nitride does not address the problem present when electrode material shall be deposited or formed on an underlying polymer layer.
Further there is from EP patent application No. 567 870 A1 (Puffmann, assigned to Ramtron Int. Corp.) known a ferroelectric capacitor for use in a ferroelectric memory device. Generally this publication discloses a composite bottom electrode comprising an additional layer of palladium and a contact layer of e.g. platinum metal, or an alloy of platinum and other metals. The ferroelectric memory material is here an inorganic material, e.g. lead zirconium titanate (PZT) which is well-known in the art. The top electrode on the opposite side can be similarly composite and consist of platinum or an alloy of platinum and other metals. As the ferroelectric material in any case is an inorganic material such as PZT, thermal incompatibility between this material and the process for depositing the top electrode does not constitute a problem.
Thus it is a primary object of the present invention to provide a method for making an electrode layer for memory cells in a ferroelectric memory device, and particularly it is an object of the present invention to provide a method for making an upper electrode layer for memory cells in a ferroelectric memory device. Even more particularly it is an object of the present invention to provide a method for depositing the electrode metal for an upper electrode onto a ferroelectric memory layer in the form of a ferroelectric polymer.
A further object of the present invention is to provide a ferroelectric memory device made with the method according to the invention.
The above-mentioned objects as well as further features and advantages are realized according to the invention with a method wherein successive steps for (a) providing a substrate consisting at least of a silicon layer; (b) providing a first electrode adjacent to and in contact with said substrate, and forming said first electrode with at least one metal layer and at least one metal oxide layer; (c) providing a first ferroelectric layer adjacent to and in contact with said first electrode, said ferroelectric layer being a polymer ferroelectric thin film; and (d) providing a second electrode adjacent to and in contact with said first ferroelectric layer, and forming said second electrode with at least one metal oxide layer and with at least one metal layer, placing said substrate with layers formed thereon in a vacuum chamber; forming at least one metal oxide layer by providing a high-purity evaporation source in an effusion cell, said effusion cell being provided in said vacuum chamber, and evaporating thermally said high-purity evaporation source from said effusion cell onto the surface of said ferroelectric layer while supplying a working gas at a first gas pressure, reducing the gas pressure and forming said at least one metal layer by evaporating thermally said high-purity evaporation source from said effusion cell onto the surface of said at least one metal oxide layer while maintaining a second gas pressure, whereby said second electrode is provided adjacent to and in contact with said ferroelectric layer.
Preferably the substrate comprises a silicon dioxide layer on top of the silicon layer.
Preferably the high-purity evaporation source is high-purity titanium. Further preferably at least one metal layer of the second electrode is a layer of titanium and the at least one metal oxide layer of the second electrode a layer of titanium oxide, titanium dioxide and a combination of titanium oxide and titanium dioxide.
Preferably the working gas is oxygen gas or a gas mixture of at least oxygen gas or nitrogen gas. In the latter case the oxygen gas constitutes less than 50% by volume of the working gas and the nitrogen gas more than 50% by volume of the working gas and preferably the oxygen gas then constitutes 15 to 25% of the working gas by volume.
Advantageously the gas pressure in the vacuum chamber is between −103 and −106 torr.
Advantageously the effusion cell comprises a crucible made of carbon in its graphite form, and the crucible can then preferably be heated to between 1600 and 1900° C. during the thermal evaporation of the high-purity of evaporation source.
A preferable embodiment according to the invention comprises additional steps for (e) forming a ferroelectric layer consisting of a polymer ferroelectric thin film, said ferroelectric layer being provided adjacent to and in contact with an electrode formed as in the step (d); (f) providing an electrode comprising at least one metal layer and at least one metal oxide layer by thermal evaporation, said electrode oxide being provided adjacent to and in contact with said ferroelectric layer formed at the step (e); (g) forming a dielectric interlayer consisting of a dielectric material and provided adjacent to and in contact with said electrode formed at the step (f); and (h) providing additional electrodes, ferroelectric layers and dielectric layers by repeating steps similar to steps (b) through (g) at least once, such that a stacked structure of at least four ferroelectric memory cells is made.
In this connection it is preferred that step (h) is performed thrice, such that the stacked structure is made with eight ferroelectric memory cells and twelve electrodes, and by further comprising a step for (i) providing a thirteenth electrode comprising at least one metal oxide layer and at least one metal layer, said thirteenth electrode being electrically connected to at least two of the other electrodes.
The invention also concerns a ferroelectric memory device wherein said first set of electrodes comprises at least one metal layer and at least one metal oxide layer, said first set of electrodes being provided adjacent to a substrate and in contact with a silicon layer, or optionally a silicon dioxide isolation layer, that said second set of electrodes comprises at least one metal layer and at least one metal oxide layer, said second set of electrodes being provided adjacent to and in contact with a ferroelectric layer, and that said second set of electrodes is formed in a vacuum chamber by thermally evaporating a high-purity evaporation source from an effusion cell onto the surface of said ferroelectric layer while providing a working gas at respectively a first and a second gas pressure.
In a preferred embodiment the ferroelectric memory device comprises three or more set of electrodes and at least two ferroelectric layers each set of electrodes being provided adjacent to and in contact with at least one ferroelectric layer and each ferroelectric layer being provided between and in contact with two sets of electrodes.
The present invention shall now be explained in greater detail by means of a discussion of exemplary embodiments thereof and in conjunction with the appended drawing figures, of which
a schematically a principle for a passive matrix-addressing device with orthogonally crossing first and second electrodes provided in parallel in respective electrode sets;
b the device in
Before the present invention is explained with reference to preferred embodiments a brief review of its general background shall be given with particular reference to the structure of matrix-addressable ferroelectric memories and how they generally are addressed for readout.
As the method according to the present invention concerns ferroelectric memory devices and particularly wherein the ferroelectric memory material is a polymer, an example of a ferroelectric memory device of this kind shall be given in order to ease the understanding of its function.
As the method according to the present invention applies to the making of an electrode layer by thermal evaporation of an electrode material from an effusion cell, an example of how such an effusion cell is realized and works shall now be given. In that connection an effusion cell shall be discussed in a generalized fashion, with reference to
Specific and preferred embodiments of the method according to the invention for making an electrode layer in a ferroelectric memory device embodied as discussed in the foregoing, shall now be described in relation to the more general problem connected with defects and deficiencies in the properties arising when an electrode layer is sputtered on the top of a memory layer made of a polymer material. Particularly these defects and deficiencies in the properties shall appear in the form of a memory material with poor polarization properties and poor fatigue endurance, i.e. a tendency of loosing polarization and that the remanent polarization value decreases (for instance with an increasing number of switching cycles, reversal of the polarization directions and generally due to disturb voltages and stray capacitances in the memory cell array).
According to the invention it is generally proposed to solve the problem with damages on a ferroelectric memory layer, above all a memory layer of ferroelectric polymer, by thermally evaporating the electrode metal from an effusion cell onto the ferroelectric memory layer. This presupposes that the ferroelectric memory device can be made by different depositing methods. Spin coating is the best-suited and usual method for applying a ferroelectric memory layer of polymer material. The bottom electrode set can still be sputtered, as the silicon substrate can be regarded as being thermally compatible with the process and hence shall not be damaged. However, the upper electrode set must be evaporated to avoid damaging the memory material, e.g. a ferroelectric polymer material which has a relatively low melting point, typically in the order of about 200° C.
The working gas is kept at a pressure between 10−3 and 10−6 torr when forming the second metal oxide layer 534. The gas pressure during the remainder of the thermal evaporation process is sufficiently low to avoid the formation of oxides, but high enough to allow for a fast deposition rate in the process step for forming the second metal layer 532. There is a trade-off between the required purity of the second metal layer 532 and the time required to evacuate the vacuum chamber 400 or reduce the pressure therein to achieve the desired low gas pressure. As mentioned, the working gas may include either oxygen or nitrogen gas. One option is to use only oxygen gas. Another option is to use a mixture of oxygen and nitrogen gas. In the case of a mixture, the oxygen content is kept below 50% by volume and the nitrogen content consequently above 50% by volume. Preferably the oxygen content of the mixture is between 15% to 25% by volume. In certain embodiments the working gas may have further gaseous components.
For thermal evaporation a crucible 420 preferably made from carbon in its graphite form is used. It is filled with an evaporation source 430 which can be selected among a number of suitable metals, but preferably titanium of high purity is used. During the evaporation operation the crucible 420 will be heated to between 1600 and 1900 degrees centigrade.
The method according to the first preferred embodiment can be implemented with different variants. It is possible to use a substrate 500 with a silicon layer 502, but without the silicon dioxide layer 504. Similarly, the first electrode 510 can consist of more than one first metal layer 512 or more than one first metal oxide layer 514 if necessary, and these layers 512, 514 then can be provided in any suitable order. This can be achieved by successive deposition processes with different metals or by changing the working gas of e.g. an effusion process. Corresponding processual considerations may also be applied to the second electrode 530.
A second preferred embodiment is based on the same process steps as in the first preferred embodiment and comprises in addition some further steps. After depositing the first electrode 510, the first ferroelectric layer 520 and the second electrode 530 in succession on the substrate 500, the deposition process can continue, as shown in
Particularly and in a third preferred embodiment it is regarded as practical that the steps of the method according to the present invention are repeated until the ferroelectric memory device comprises 12 electrodes, 8 ferroelectric layers and 4 insulation layers in the form of dielectric interlayers. Then a thirteenth electrode can be deposited in order to provide electrical contact between different locations in the ferroelectric memory device.
By employing the method according to the present invention it will be possible to manufacture a memory device with a high integration density in a volumetric or three-dimensional architecture. In commonly known embodiments there are for each ferroelectric memory layer used two sets of electrodes, viz. bottom and top electrodes, and in addition insulating dielectric interlayers. For a memory device with 8 ferroelectric layers of memory layers this implies 16 electrode layers and 8 dielectric layers or insulation layers, a total of 32 layers. By using an embodiment wherein the top electrode of the first memory layer forms the bottom of the second memory layer etc., 8 ferroelectric layers shall only require 9 electrode layers and possibly an insulating layer on the top, a total of eighteen layers. Thus a device with a total of 18 layers is obtained, but with the disadvantage that addressing of memory cells cannot take place to all ferroelectric layers simultaneously i.e. in parallel, but at most to every second, and further with the additional disadvantage that the possibility of sneak currents and undesired capacitive couplings increases. The memory device according to the present invention provides a compromise and shall for 8 memory layers comprise a total of 24 layers, but with improved addressing possibilities as the use of 4 isolation layers or interlayers offers a better protection against undesired couplings, e.g. stray capacitances, between the memory layers in the volumetric structure. Realized with the method according to the present invention there is further achieved that the top electrodes of the ferroelectric layer or a memory layer can be deposited without damaging the ferroelectric memory material in the deposition process, something which is of essential importance when it is formed of a low melting point material such as a ferroelectric polymer.
Number | Date | Country | Kind |
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20022910 | Jun 2002 | NO | national |
This application is a Continuation of co-pending application Ser. No. 10/463,427, filed on Jun. 18, 2003, the entire contents of which are hereby incorporated by reference and for which priority is claimed under 35 U.S.C. § 120.
Number | Date | Country | |
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Parent | 10463427 | Jun 2003 | US |
Child | 11294392 | Dec 2005 | US |