The present disclosure generally relates to the field of semiconductor memory devices, and more particularly, to a method for manufacturing a semiconductor memory device which exhibits an increased growth rate of a silicon nitride layer and simultaneously reduces a seam length during a silicon nitride deposition.
For many semiconductor device manufacturing processes, there is a need to fill narrow trenches having high aspect ratios, for example greater than 10:1, with no voiding. One example of such a process is shallow trench isolation (STI), in which the film needs to be of high quality and have very low leakage throughout the trench. As the dimensions of semiconductor device structures continue to decrease and the aspect ratios increase, post-curing processes become increasingly difficult and result in films with varying composition throughout the filled trench.
Conventionally, amorphous silicon (a-Si) has been used in semiconductor manufacturing processes, since a-Si generally provides good etch selectivity with respect to other films, such as silicon oxide (SiO) and amorphous carbon (a-C). However, conventional a-Si deposition methods, such as plasma-enhanced chemical vapor deposition (PECVD) and conformal deposition, cannot be used to gapfill high aspect ratio trenches due to a tendency for seams to form in the high aspect ratio trenches. A seam includes gaps that form in the trench between the sidewalls, and that open further during post-curing processes and ultimately cause decreased throughput or even semiconductor device failure. Moreover, PECVD of a-Si generally results in voiding at the bottom of the trench, which may also result in decreased device performance or even failure.
As is known in the art, group III nitrides are used in many semiconductor devices. It is known that silicon nitride deposition may be performed at a high temperature (e.g., about 630° C.) to obtain a silicon nitride layer having good quality, but a long seam having a large width may be formed during the silicon nitride deposition. Further, performing silicon nitride deposition at a low temperature (e.g., about 550° C.) may reduce length of seams that are formed, but the resulting silicon nitride layer will be low in quality. A two-step temperature-controlled process for silicon nitride deposition has been proposed as a compromise, and comprises first depositing silicon nitride at a low temperature (e.g., about 550° C.), so as to reduce the length of resulting seams, and then depositing additional silicon nitride at an elevated temperature (e.g., about 630° C.) so as to obtain a silicon nitride layer of high quality. However, the two-step temperature-controlled process needs to be carefully controlled, and adds difficulty and cost to the manufacture of semiconductor devices.
This Discussion of the Background section is provided for background information only. The statements in this Discussion of the Background are not an admission that the subject matter disclosed in this section constitutes prior art to the present disclosure, and no part of this Discussion of the Background section may be used as an admission that any part of this application, including this Discussion of the Background section, constitutes prior art to the present disclosure.
One aspect of the present disclosure provides a method for manufacturing a semiconductor memory device. The method comprises the steps of: providing a semiconductor memory substrate including a plurality of trenches; conformally forming a first silicon nitride layer on the plurality of trenches; performing ion implantation using atomic layer deposition (ALD) to implant a dopant at a tilting angle (θ) of between about 5 degrees and about 30 degrees to form a dopant-implanted layer on the first silicon nitride layer; and growing a second silicon nitride layer on the dopant-implanted layer.
In some embodiments, the semiconductor memory substrate is selected from the group consisting of a silicon (Si) substrate, a germanium (Ge) substrate, a silicon germanium (SiGe) substrate, a silicon-on-sapphire (SOS) substrate, a silicon-on-quartz substrate, a silicon-on-insulator (SOI) substrate, a group III-V compound semiconductor, and combinations thereof.
In some embodiments, the trench has an aspect ratio of between 10:1 and 60:1.
In some embodiments, the step of conformally forming a first silicon nitride layer on the plurality of trenches is carried out using atomic layer deposition (ALD), atomic layer epitaxy (ALE), atomic layer chemical vapor deposition (ALCVD), spin-coating, sputtering, chemical vapor deposition (CVD), or physical vapor deposition (PVD).
In some embodiments, the step of performing ion implantation is carried out using ALD to implant a dopant at a tilting angle (θ) of between about 5 degrees and about 20 degrees.
In some embodiments, the step of performing ion implantation is carried out using ALD to implant a dopant at a tilting angle (θ) of about 7 degrees.
In some embodiments, the step of performing ion implantation is carried out using ALD to implant a dopant at a tilting angle (θ) of about 17 degrees.
In some embodiments, the step of performing ion implantation is carried out using a dopant selected from the group consisting of fluorine, carbon, boron, arsenic, phosphorus, nitrogen, argon, germanium, and indium.
In some embodiments, the step of performing ion implantation is carried out with an ion dose in a range of about 3.0×1013 to about 5.0×1015 ions/cm2.
In some embodiments, the step of performing ion implantation is carried out with an energy in a range of about 100 eV to about 100 KeV.
Another aspect of the present disclosure provides a method for manufacturing a semiconductor memory device. The method comprises steps of: providing a semiconductor memory substrate including a plurality of trenches, wherein each trench has a bottom and a pair of sidewalls; conformally depositing a first silicon nitride layer on the plurality of trenches; performing ion implantation to form a dopant-implanted layer on the first silicon nitride layer, wherein the bottom of the trench receives a first ion dose and the pair of sidewalls of the trench receives a second ion dose, and the first ion dose is 10 to 100 times the second ion dose; and growing a second silicon nitride layer on the dopant-implanted layer.
In some embodiments, the semiconductor memory substrate is selected from the group consisting of a silicon (Si) substrate, a germanium (Ge) substrate, a silicon germanium (SiGe) substrate, a silicon-on-sapphire (SOS) substrate, a silicon-on-quartz substrate, a silicon-on-insulator (SOI) substrate, a group III-V compound semiconductor, and combinations thereof.
In some embodiments, the trenches have an aspect ratio of between 10:1 and 60:1.
In some embodiments, the step of conformally forming a first silicon nitride layer on the plurality of trenches is carried out using spin-coating, sputtering, chemical vapor deposition (CVD), or physical vapor deposition (PVD).
In some embodiments, the step of performing ion implantation is carried out using a dopant selected from the group consisting of fluorine, carbon, boron, arsenic, phosphorus, nitrogen, argon, germanium, and indium.
In some embodiments, the first ion dose is in a range of about 3.0×1014 ions/cm2 to about 5.0×1015 ions/cm2.
In some embodiments, the first ion dose is 50 times the second ion dose.
In some embodiments, the first ion dose is 70 times the second ion dose.
In some embodiments, the step of performing ion implantation is carried out with an energy in a range of about 100 eV to about 100 KeV.
In some embodiments, the step of performing ion implantation is carried out with an energy in a range of about 1 KeV to about 100 KeV.
Due to the design of the above-described method for manufacturing a semiconductor memory device, the second silicon nitride layer can be grown at an increased rate. A silicon nitride layer (i.e., the second silicon nitride layer) of high quality with a seam having a short length can be obtained. The method of the present disclosure avoids a problem encountered in the prior art wherein a seam having a greater length contacts an edge of a contact plug of a semiconductor memory device. Hence, a leakage problem in subsequent operations of semiconductor manufacture can be avoided and product yield can be significantly improved.
The foregoing has outlined rather broadly the features and technical advantages of the present disclosure in order that the detailed description of the disclosure that follows may be better understood. Additional features and technical advantages of the disclosure are described hereinafter, and form the subject of the claims of the disclosure. It should be appreciated by those skilled in the art that the concepts and specific embodiments disclosed may be utilized as a basis for modifying or designing other structures, or processes, for carrying out the purposes of the present disclosure. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit or scope of the disclosure as set forth in the appended claims.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
For the sake of brevity, conventional techniques related to semiconductor device and integrated circuit (IC) fabrication may or may not be described in detail herein. Moreover, the various tasks and process steps described herein can be incorporated into a more comprehensive procedure or process having additional steps or functionality not described in detail herein. In particular, various steps in the manufacture of semiconductor devices and semiconductor-based ICs are well known and so, in the interest of brevity, many conventional steps will only be mentioned briefly herein or will be omitted entirely without providing the well-known process details.
Embodiments (or examples) of the disclosure illustrated in the drawings are now described using specific language. It shall be understood that no limitation to the scope of the disclosure is hereby intended. Any alteration or modification of the described embodiments, and any further applications of principles described in this document, are to be considered as normally occurring to one of ordinary skill in the art to which the disclosure relates. Reference numerals may be repeated throughout the embodiments, but this does not necessarily mean that feature(s) of one embodiment apply to another embodiment, even if they share the same reference numeral.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limited to the present inventive concept. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It shall be further understood that the terms “comprises” and “comprising,” when used in this specification, point out the presence of stated features, integers, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
Unless specifically stated or obvious from the context, as used herein, the term “about” is understood to include a range of normal tolerance in the art, for example, within 2 standard deviations of the mean. “About” can be understood as within 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, 0.1%, 0.05%, or 0.01% of the standard value. Unless otherwise clear from the context, all numerical values provided herein are modified by the term about.
It shall be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers or sections, these elements, components, regions, layers or sections are not limited by these terms. Rather, these terms are merely used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present inventive concept.
The present disclosure will be described in detail with reference to the accompanying drawings with numbered elements. It should be noted that the drawings are in greatly simplified form and are not drawn to scale. Moreover, dimensions have been exaggerated in order to provide a clear illustration and understanding of the present invention.
The method for manufacturing a semiconductor memory device of the present disclosure will be explained in detail below along with drawings.
Referring to
In step S201, an etch process, such as an anisotropic dry etch process or a post reactive ion etching (RIE) process, may be performed to form a plurality of trenches 303 in the semiconductor memory substrate 301. The etch process may be continuously performed until a desired depth of the trenches 303 is achieved. Preferably, the trenches 303 have an aspect ratio of between 10:1 and 60:1, more preferably between 20:1 and 60:1, and even more preferably between 30:1 and 60:1. Optionally, a cleaning process using a reducing agent may be optionally performed to remove defects on the bottom 303a and sidewalls 303b of the trenches 303 of the semiconductor memory substrate 301. The reducing agent may be titanium tetrachloride, tantalum tetrachloride, or a combination thereof.
Referring to
Referring to
According to an embodiment of the present disclosure, the step of performing ion implantation is carried out using a dopant selected from the group consisting of fluorine, carbon, boron, arsenic, phosphorus, nitrogen, argon, germanium, and indium. Preferably, the dopant is argon or germanium.
According to an embodiment of the present disclosure, the step of performing ion implantation is carried out with an energy in a range of about 1 KeV to about 50 KeV and an ion dose in a range of about 5.0×1014 to about 5.0×1015 ions/cm2. Preferably, the step of performing ion implantation is carried out using argon (Ar) as a dopant with an ion dose in a range from about 2.0×1015 to about 3.0×1015 ions/cm2 and an energy in a range from about 2 KeV to about 20 KeV, or carried out using germanium (Ge) as a dopant with an ion dose in a range from about 3.0×1014 to about 1.0×1015 ions/cm2 and an energy in a range from about 10 KeV to about 20 KeV.
Referring to
Referring to
Referring to
Referring to
Referring to
Due to the design of the method for manufacturing a semiconductor memory device according to the present disclosure, the second silicon nitride layer can be grown at an increased rate. A silicon nitride layer (i.e., the second silicon nitride layer) having good quality with a seam having a short length is achieved in accordance with the method of the present disclosure. Such method avoids a problem encountered in the prior art wherein a seam having a greater length contacts an edge of a contact plug of a semiconductor memory device. Hence, a leakage problem at subsequent operations of semiconductor manufacture can be avoided, and the product yield can be significantly improved.
It should be understood that the preceding examples are included to demonstrate specific embodiments of the present disclosure. It should be appreciated by those of skill in the art that the techniques disclosed in the examples which follow represent techniques discovered by the inventors to function well in the practice of the present disclosure, and thus can be considered to constitute preferred modes for its practice. However, it should also be understood that the present disclosure is not intended to be limited to the particular forms disclosed. Rather, the different aspects of the disclosed process may be utilized in various combinations and/or independently. Thus, the present disclosure is not limited to only those combinations shown herein, but rather may include other combinations. Further, those of skill in the art should, in light of the present disclosure, appreciate that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. For example, many of the processes discussed above can be implemented in different methodologies and replaced by other processes, or a combination thereof.
Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the present disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein, may be utilized according to the present disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, and steps.