The present invention relates to a nonvolatile storage element and a nonvolatile storage device for storing data using a material whose resistance value reversibly varies according to application of electrical pulse, and to manufacturing methods of the nonvolatile storage element and the nonvolatile storage device.
With the development of digital technology in electronic devices, recent years have seen a rise in the demand for storage elements which have larger capacity and are nonvolatile, for storing data such as music, images, and information. As one measure to respond to such demand, attention has been placed on storage elements which use a material whose resistance value varies according to the electrical pulse applied, and continues to hold such state.
As substances making up the resistor 932, nickel oxide (NiO), titanium oxide (TiO2), hafnium oxide (HfO), niobium oxide (NbO2), zinc oxide (ZnO), zirconium oxide (ZrO2), tungsten oxide (WO3), cobalt oxide (CoO), GST (Ge2Sb2Te5), and PCMO (PrxCa1-xMnO3), and so on, are used. Such transition metal oxides are known to show a particular resistance value when a particular voltage is applied or by the application of a particular voltage through a particular application method, and continue to hold such resistance value until a new voltage or current is applied.
Although the electrode material used as the lower electrode or the upper electrode is not particularly described in the nonvolatile storage element of the aforementioned conventional example, there is a particular limitation on the electrodes which cause the resistor to reversibly vary, and the material is limited to particular materials. For example, when the nonvolatile storage element as in the aforementioned conventional example is manufactured by using platinum (Pt) which is representative of generally difficult-to-etch materials, and so on, in the lower electrode and the upper electrode or in either one, variable resistance is facilitated and the characteristics of the nonvolatile storage element becomes stable. However, since
Pt is a difficult-to-etch material, when a conventional photoresist is used as a mask, the photoresist is etched during etching and its dimensions are reduced, the dimensional difference between the upper electrode and the lower electrode becomes big since Pt assumes a tapered shape, the shift in the shape of the resistor becomes big, and thus there is a tendency for the variation in the characteristics of the nonvolatile storage elements to become big.
Furthermore, although the shape of Pt after etching, the dimensional difference between the upper electrode and the lower electrode, and the shift in the shape of the resistor tend to improve when a conductive material having a lower etching rate than the photoresist is used as a mask in the etching of Pt, the mask becomes a tapered shape. When an inter-layer contact is connected to the upper electrode-side in such state, the connection becomes unstable since the connection area of the inter-layer contact is not flat, and this becomes a cause of characteristic variation.
As such, although the mask needs to be removed, etching for mask removal etches even up to the inter-layer insulating film located at the lower of the nonvolatile storage element and it is difficult to control the etched-out amount for the inter-layer insulating film, and thus the shape of the nonvolatile storage element varies and the variation in characteristics becomes big.
The present invention is conceived in order to solve the aforementioned problem and has as an object to provide: a method for manufacturing a nonvolatile storage device in which the etched-out amount for the inter-layer insulating film is controllable even when a difficult-to-etch material is used in the upper electrode and the lower electrode or in either one; a nonvolatile storage element manufactured using such manufacturing method and having little shape variation; and a nonvolatile storage device including such nonvolatile storage element.
In order to solve the aforementioned problem, the manufacturing method of a nonvolatile storage element in an aspect of the present invention is a manufacturing method of a nonvolatile storage element which includes a connecting electrode layer which is conductive, a lower electrode layer which is made of a non-noble metal nitride and is conductive, an upper electrode layer which is formed above the lower electrode layer and is made of a noble metal, and a variable resistance layer disposed between the lower electrode layer and the upper electrode layer and whose resistance value varies reversibly based on an electrical signal applied between the lower electrode layer and the upper electrode layer, the method including: depositing, in sequence, the connecting electrode layer, the lower electrode layer, the variable resistance layer, the upper electrode layer, and a mask layer; forming the mask layer into a predetermined shape, using a photoresist film as a mask; performing continuous three-layer etching on the upper electrode layer, the variable resistance layer, and the lower electrode layer, using the mask layer that has been formed into the predetermined shape as a mask, to form the upper electrode layer, the variable resistance layer, and the lower electrode layer into the predetermined shape; and removing, simultaneously, the mask layer and a region of the connecting electrode layer exposed in the performing three-layer etching.
In addition, in the performing three-layer etching, the upper electrode layer, the variable resistance layer, and the lower electrode layer may be formed into the predetermined shape in a single etching process using the mask layer as a mask.
In addition, an etching rate of the mask layer in the performing three-layer etching may be lower than at least an etching rate of the photoresist film in the performing three-layer etching.
Furthermore, the manufacturing method of a nonvolatile storage element in another aspect of the present invention is a manufacturing method of a nonvolatile storage element which includes a connecting electrode layer which is conductive, an upper electrode layer which is formed above the connecting electrode layer and is made of a noble metal, and a variable resistance layer disposed between the connecting electrode layer and the upper electrode layer and whose resistance value varies reversibly based on an electrical signal applied between the connecting electrode layer and the upper electrode layer, the method including: depositing, in sequence, the connecting electrode layer, the variable resistance layer, the upper electrode layer, and a mask layer; forming the mask layer into a predetermined shape, using a photoresist film as a mask; performing two-layer etching on the upper electrode layer and the variable resistance layer, using the mask layer that has been formed into the predetermined shape as a mask, to form the upper electrode layer and the variable resistance layer into the predetermined shape; and removing, simultaneously, the mask layer and a region of the connecting electrode layer exposed in the performing two-layer etching.
In addition, in the performing two-layer etching, the upper electrode layer and the variable resistance layer may be formed into the predetermined shape in a single etching process using the mask layer as a mask.
In addition, an etching rate of the mask layer in the performing two-layer etching may be lower than at least an etching rate of the photoresist film in the performing two-layer etching.
Furthermore, in the manufacturing method of a nonvolatile storage element in the present invention, the connecting electrode layer may be made of a material having the same etching rate as the mask layer or the same material as the mask layer.
By using such a manufacturing method, the connecting electrode layer covering the inter-layer insulating film located below the nonvolatile storage element is also removed simultaneously by etching during the removal of the mask layer, and thus the etched-out amount for the inter-layer insulating film can be controlled to a minimum, and the dimensional difference between the upper electrode layer and the lower electrode layer which contact with the variable resistance layer or the dimensional difference between the upper electrode layer and the connecting electrode layer which contact with the variable resistance layer can be minimized, and thus it is possible to reliably obtain stable shapes having minimal shape shift. In addition, since the mask layer is removed, the upper electrode layer attains a flat shape such that inter-layer contacts can be reliably connected to the upper electrode layer, and thus stable characteristics can be obtained.
Furthermore, in the manufacturing method of a nonvolatile storage element in the present invention, the upper electrode layer may be made of Pt or Ir. In addition, the connecting electrode layer and the mask layer may be made of Titanium Aluminum Nitride (TiAlN).
By using such a manufacturing method, the etching rate of Pt is 7.5 times higher than the etching rate of TiAlN when using a mixed gas having argon (Ar) and chlorine (Cl) as main components in the three-layer etching or the two-layer etching, and thus TiAlN has sufficient functional capability as a mask layer in the etching of Pt. Furthermore, Ir also has the same functional capability since it has about the same etching rate. Furthermore, TiAlN is conductive and thus has sufficient functional capability as a connecting electrode layer.
The manufacturing method of a nonvolatile storage device in another aspect of the present invention is manufacturing method of a nonvolatile storage device which includes a semiconductor substrate, word lines and bit lines which are formed on the semiconductor substrate and arranged so as to intersect with each other, transistors each provided for a corresponding one of intersections of the word lines and the bit lines, and nonvolatile storage elements each provided for a corresponding one of the transistors, each of the nonvolatile storage elements including a connecting electrode layer which is conductive, a lower electrode layer which is made of a non-noble metal nitride and is conductive, an upper electrode layer which is formed above the lower electrode layer and is made of a noble metal, and a variable resistance layer disposed between the lower electrode layer and the upper electrode layer and whose resistance value varies reversibly based on an electrical signal applied between the lower electrode layer and the upper electrode layer, the method including: depositing, in sequence, the connecting electrode layer, the lower electrode layer, the variable resistance layer, the upper electrode layer, and a mask layer; forming the mask layer into a predetermined shape, using a photoresist film as a mask; performing three-layer etching on the upper electrode layer, the variable resistance layer, and the lower electrode layer, using the mask layer that has been formed into the predetermined shape as a mask, to form the upper electrode layer, the variable resistance layer, and the lower electrode layer into the predetermined shape; removing, simultaneously, the mask layer and a region of the connecting electrode layer exposed in the performing three-layer etching; and forming, on the semiconductor substrate, the corresponding one of the transistors and a semiconductor integrated circuit which are electrically connected to the connecting electrode layer and the upper electrode layer.
In addition, in the performing three-layer etching, the upper electrode layer, the variable resistance layer, and the lower electrode layer may be formed into the predetermined shape in a single etching process using the mask layer as a mask.
Furthermore, the manufacturing method of a nonvolatile storage device in another aspect of the present invention is manufacturing method of a nonvolatile storage device which includes a semiconductor substrate, word lines and bit lines which are formed on the semiconductor substrate and arranged so as to intersect with each other, transistors each provided for a corresponding one of intersections of the word lines and the bit lines, and nonvolatile storage elements each provided for a corresponding one of the transistors, each of the nonvolatile storage elements including a connecting electrode layer which is conductive, an upper electrode layer which is formed above the connecting electrode layer and is made of a noble metal, and a variable resistance layer disposed between the connecting electrode layer and the upper electrode layer and whose resistance value varies reversibly based on an electrical signal applied between the connecting electrode layer and the upper electrode layer, the method including: depositing, in sequence, the connecting electrode layer, the variable resistance layer, the upper electrode layer, and a mask layer; forming the mask layer into a predetermined shape, using a photoresist film as a mask; performing two-layer etching on the upper electrode layer and the variable resistance layer, using the mask layer that has been formed into the predetermined shape as a mask, to form the upper electrode layer and the variable resistance layer into the predetermined shape; removing, simultaneously, the mask layer and a region of the connecting electrode layer exposed in the performing two-layer etching; and forming, on the semiconductor substrate, the corresponding one of the transistors and a semiconductor integrated circuit which are electrically connected to the connecting electrode layer and the upper electrode layer.
In addition, in the performing two-layer etching, the upper electrode layer and the variable resistance layer may be formed into the predetermined shape in a single etching process using the mask layer as a mask.
The nonvolatile storage element in another aspect of the present invention is a nonvolatile storage element including: a lower electrode layer which is made of a non-noble metal nitride and is conductive; an upper electrode layer which is formed above the lower electrode layer and is made of a noble metal; a variable resistance layer disposed between the lower electrode layer and the upper electrode layer and whose resistance value varies reversibly based on an electrical signal applied between the lower electrode layer and the upper electrode layer; and a connecting electrode layer which is formed below the lower electrode layer and is made of a different material than the upper electrode layer and the lower electrode layer, and is conductive, wherein a side wall of the connecting electrode layer, the lower electrode layer, the variable resistance layer, and the upper electrode layer make up a same surface plane.
In addition, in the nonvolatile storage element in the present invention, the upper electrode layer may be made of Pt or Ir, the lower electrode layer may be made of TaN, and the connecting electrode layer may be made of TiAlN.
In addition, in the nonvolatile storage element in the present invention, a film thickness of the connecting electrode layer is: (i) thicker than a film thickness obtained by multiplying, with an etching rate of the connecting electrode layer when a region of the connecting electrode layer that has been exposed by three-layer etching is removed during removal of the mask layer, a value obtained by dividing, by an etching rate of the mask layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer, a film thickness obtained by subtracting, from a film thickness of the mask layer: a film thickness obtained by multiplying, with the etching rate of the mask layer during the three-layer etching, a value obtained by dividing a film thickness of the upper electrode layer by an etching rate of the upper electrode layer during the three-layer etching; a film thickness obtained by multiplying, with the etching rate of the mask layer during the three-layer etching, a value obtained by dividing a film thickness of the variable resistance layer by an etching rate of the variable resistance layer during the three-layer etching; and a film thickness obtained by multiplying, with the etching rate of the mask layer during the three-layer etching, a value obtained by dividing a film thickness of the lower electrode layer by an etching rate of the lower electrode layer during the three-layer etching, and (ii) thinner than a film thickness obtained by adding: (a) the film thickness obtained by multiplying, with the etching rate of the connecting electrode layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer, the value obtained by dividing, by the etching rate of the mask layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer, the film thickness obtained by subtracting, from the film thickness of the mask layer: the film thickness obtained by multiplying, with the etching rate of the mask layer during the three-layer etching, the value obtained by dividing a film thickness of the upper electrode layer by the etching rate of the upper electrode layer during the three-layer etching; the film thickness obtained by multiplying, with the etching rate of the mask layer during the three-layer etching, the value obtained by dividing the film thickness of the variable resistance layer by the etching rate of the variable resistance layer during the three-layer etching; and the film thickness obtained by multiplying, with the etching rate of the mask layer during the three-layer etching, the value obtained by dividing the film thickness of the lower electrode layer by the etching rate of the lower electrode layer during the three-layer etching, and (b) a film thickness obtained by multiplying, with the etching rate of the connecting electrode layer during simultaneous removal of the mask layer and the region of the connecting electrode layer that has been exposed by the three-layer etching, a value obtained by dividing the film thickness of the upper electrode layer by an etching rate of the upper electrode layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer.
By adopting such a configuration, the upper electrode layer, whose upper surface is not etched in the three-layer etching, also further functions as a mask layer, and, in addition, in the removal of the region of the connecting electrode layer exposed during the three-layer etching together with the removal of the mask layer, the connecting electrode layer can be reliably removed when the mask layer is reliably removed, and thus it is possible to leave the upper electrode layer and remove the connecting electrode layer.
In addition, the dimensional difference between the upper electrode layer and the lower electrode layer can be minimized, and thus it is possible to reliably obtain stable shapes having minimal shape shift. In addition, the upper electrode layer attains a flat shape such that inter-layer contacts can be reliably connected to the upper electrode layer, and thus stable characteristics can be obtained.
Furthermore, the nonvolatile storage element in another aspect of the present invention is a nonvolatile storage element including: a connecting electrode layer; an upper electrode layer which is formed above the connecting electrode layer; and a variable resistance layer disposed between the connecting electrode layer and the upper electrode layer and whose resistance value varies reversibly based on an electrical signal applied between the connecting electrode layer and the upper electrode layer, wherein the connecting electrode layer is made of a different material than the upper electrode layer and is conductive, and a side wall of the connecting electrode layer, the variable resistance layer, and the upper electrode layer make up a same surface plane.
In addition, in the nonvolatile storage element in the present invention, the upper electrode layer may be made of Pt or Ir, and the connecting electrode layer may be made of TiAlN.
In addition, in the nonvolatile storage element in the present invention, a film thickness of the connecting electrode layer is: (i) thicker than a film thickness obtained by multiplying, with an etching rate of the connecting electrode layer when a region of the connecting electrode layer that is that has been exposed by two-layer etching is removed during removal of the mask layer, a value obtained by dividing, by an etching rate of the mask layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer, a film thickness obtained by subtracting, from a film thickness of the mask layer: a film thickness obtained by multiplying, with the etching rate of the mask layer during two-layer etching, a value obtained by dividing a film thickness of the upper electrode layer by an etching rate of the upper electrode layer during the two-layer etching; and a film thickness obtained by multiplying, with the etching rate of the mask layer during the two-layer etching, a value obtained by dividing a film thickness of the variable resistance layer by an etching rate of the variable resistance layer during the two-layer etching, and (ii) thinner than a film thickness obtained by adding: (a) a film thickness obtained by multiplying, with an etching rate of the connecting electrode layer when a region of the connecting electrode layer that is not covered by the lower electrode layer is removed during the removal of the mask layer, a value obtained by dividing, by an etching rate of the mask layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer, a film thickness obtained by subtracting, from the film thickness of the mask layer: the film thickness obtained by multiplying, with the etching rate of the mask layer during the two-layer etching, the value obtained by dividing the film thickness of the upper electrode layer by the etching rate of the upper electrode layer during the two-layer etching; and the film thickness obtained by multiplying, with the etching rate of the mask layer during the two-layer etching, the value obtained by dividing the film thickness of the variable resistance layer by the etching rate of the variable resistance layer during the two-layer etching, and (b) a film thickness obtained by multiplying, with the etching rate of the connecting electrode layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer, a value obtained by dividing the film thickness of the upper electrode layer by an etching rate of the upper electrode layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer.
By adopting such a structure, the dimensional difference between the upper electrode layer and the connecting electrode layer can be minimized, and it is possible to reliably obtain stable shapes having minimal shape shift. In addition, the upper electrode layer attains a flat shape such that inter-layer contacts can be reliably connected to the upper electrode layer, and thus stable characteristics can be obtained.
By adopting such a configuration, the upper electrode layer, whose upper surface is not etched in the two-layer etching, also lo further functions as a mask layer, and, in addition, in the removal of the region of the connecting electrode layer exposed during the two-layer etching together with the removal of the mask layer, the connecting electrode layer can be reliably removed when the mask layer is reliably removed, and thus it is possible to leave the upper electrode layer and remove the connecting electrode layer.
Furthermore, in the nonvolatile storage element according to the present invention, it is preferable that at least one of the upper electrode layer and the lower electrode layer is made of Pt or Ir, and that the connecting electrode layer is made of TiAlN.
With the nonvolatile storage element, the nonvolatile storage device, and the manufacturing methods thereof according to the present invention, it is possible to minimize the dimensional difference between the upper electrode (upper electrode layer) and the lower electrode (lower electrode layer contacting with the variable resistance layer or connecting electrode layer contacting with the variable resistance layer), a stable shape with minimal shape shift can be reliably obtained, and stable characteristics can be obtained.
The disclosure of Japanese Patent Application No. 2008-121948 filed on May 8, 2008 including specification, drawings and claims is incorporated herein by reference in its entirety.
a) is a perspective view showing schematically the structure of the main section of a storage portion of a nonvolatile storage element according to a first embodiment of the present invention.
FIG. 3,(a) to (c) are cross-sectional views showing the processes in a method for manufacturing the nonvolatile storage device according to the first embodiment of the present invention.
FIG. 4,(a) to (c) are cross-sectional views showing the processes in the method for manufacturing the nonvolatile storage device according to the first embodiment of the present invention.
a) is a perspective view showing schematically the structure of the main section of a storage portion of a nonvolatile storage element according to a second embodiment of the present invention.
FIG. 7,(a) to (c) are cross-sectional views showing the processes in a method for manufacturing the nonvolatile storage device according to the second embodiment of the present invention.
FIG. 8,(a) to (c) are cross-sectional views showing the processes in the method for manufacturing the nonvolatile storage device according to the second embodiment of the present invention.
Hereinafter, an embodiment of the present invention shall be described with reference to the Drawings. It should be noted that the same reference signs are assigned to the same components and their description shall not be repeated. Furthermore, for convenience, there are cases where parts are magnified for illustration.
a) is a perspective view showing schematically the structure of a main section of a storage portion of a nonvolatile storage element 10 in an embodiment of the present invention, and
As shown in
As shown in
Wirings 18 are formed in a predetermined shape on the upper surface of the second insulating layer 19. In addition, a second contact 16 and a third contact 17 are formed so as to pass through the second insulating layer 19 and the first insulating layer 14. The upper electrode layer 1 of the nonvolatile storage element 10 is connected to the wiring 18 through the second contact 16, and the source-and-drain layer 12 is connected to the wiring 18 through the third contact 17.
The operation of the nonvolatile storage element 10 and the nonvolatile storage device 100 which are structured in the above-described manner shall be described next.
In the nonvolatile storage element 10, a first predetermined electrical pulse (current pulse or voltage pulse) is applied between the lower electrode layer 3 and the upper electrode layer 1. In this case, the electrical pulse is applied to the variable resistance layer 2 located between the lower electrode layer 3 and the upper electrode layer 1. With this, the variable resistance layer 2 becomes a first predetermined resistance value and maintains such state. Then, when a second predetermined electrical pulse is applied between the lower electrode layer 3 and the upper electrode layer 1 in such state, the resistance value of the variable resistance layer 2 becomes a second predetermined resistance value and such state is maintained.
Here, each of the first predetermined resistance value and the second predetermined resistance value are made to correspond to 2 values of binary data, for example, respectively. As a result, by applying the first or the second predetermined electrical pulse to the variable resistance layer 2, binary data can be written into the nonvolatile storage element 10. Furthermore, by supplying the nonvolatile storage element 10 with a voltage or a current, which does not affect the resistance value of the variable resistance layer 2, and detecting such resistance value, the binary data written into the nonvolatile storage element 10 can be read.
In this manner, the variable resistance layer 2 located between the lower electrode layer 3 and the upper electrode layer 1 functions as a storage portion.
In the nonvolatile storage device 100, the nonvolatile storage element 10 is connected to the transistor (voltage or current supply switch) made up of the gate layer 13 and the source-and-drain layer 12 and, by applying a controlled voltage or current to the nonvolatile storage element 10 through such transistor, binary data can be written into the nonvolatile storage element 10 as described above and, in addition, the binary data written into the nonvolatile storage element 10 can be read as described above.
Next, the method for manufacturing the nonvolatile storage element 10 and the nonvolatile storage device 100 shall be described next.
a) to (c) and
In the process shown in
Next, in the process shown in
It should be noted that, here, the connecting electrode layer 4, the lower electrode layer 3, the variable resistance layer 2, the upper electrode layer 1, and the mask layer 23 refer, not only to the state in which each of the layers has been etched into the predetermined shape, but also to the yet-unetched state after film-formation.
Next, in the process shown in
Next, in the process shown in
Next, in the process shown in
Next, in the process shown in
Thus, the nonvolatile storage device 100 equipped with the nonvolatile storage element 10 shown in
By adopting such a manufacturing method, it is possible to obtain the nonvolatile storage element 10 in which the upper electrode layer 1 and the lower electrode layer 3 are of the same shape and have a minimal dimensional difference, and thus the nonvolatile storage device 100 having stable characteristics can be obtained. It should be noted that, in the case of the present embodiment, since the processes in the case of manufacturing the storage portion of a conventional nonvolatile storage element can be applied almost without any changes, inexpensive nonvolatile storage elements and nonvolatile storage devices can be obtained steadily.
Next, the method for manufacturing the nonvolatile storage element 10 and the nonvolatile storage device 100 in the first embodiment of the present invention is shown in detail.
In the process shown in
Next, in the process shown in
Next, in the process shown in
Next, in the process shown in
With the above-described dry-etching process, an upper region width 101 (shown in
In the etching of the lower electrode, the charge of etching plasma applied from the upper electrode-side flows through the variable resistance layer and flows to the lower electrode-side. With this charge, the oxygen and electron holes in the variable resistance layer move and the oxygen concentration distribution is disturbed, and characteristic deterioration, which is specific to variable resistance type storage devices and which causes variation in initial operation or operational characteristics, occurs.
Here, by using a material that is easier to etch than Pt, such as TaN and so on, as the lower electrode, it is possible to shorten etching time or lower etching power. With this, it becomes possible to lower the charge of the etching plasma applied to the variable resistance layer in the etching of the lower electrode, and the variation in the initial operation or operational characteristics can be reduced.
Furthermore, by placing a material having a higher standard electrode potential than the standard electrode potential of the metal included in the variable resistance layer 2 in the upper electrode (for example, Pt, or Ir, and so on), and placing a material having a lower standard electrode potential than the standard electrode potential of metal included in the variable resistance layer 2 in the lower electrode (for example, TaN, or Al, and so on), it becomes possible to selectively bring about resistance-variation at the vicinity of the interface of the electrode with a high standard electrode potential, and thus stable operation can be implemented.
It should be noted that the connecting electrode layer 4 may be made of a laminated structure of TiAlN and TiN. In such a case, the same advantageous effect can be obtained even when TiAlN is 50 nm thick and TiN is 20 nm thick in the previously described structure. Furthermore, the material of the mask layer 23 is not limited to TiAlN, and materials need not be limited to the combination of the aforementioned materials as long as they have etching rates that allow the etching rate of the connecting electrode layer 4 and the mask layer 23 to be about 7.5 times, or more than 7.5 times the etching rate of the lower electrode layer 3 or the upper electrode layer 1 in the forming of the upper electrode layer 1 or the lower electrode layer 3 by etching. For example, the same advantageous effect can be obtained even when TiN is used as the mask layer 23.
In addition, the same advantageous effect can be obtained even when Ir is used instead of Pt in the upper electrode layer 1 or the lower electrode layer 3.
In the nonvolatile storage element in the first embodiment, a film thickness (tce) of the connecting electrode layer is: (i) thicker than a film thickness (tm2=tm1×ERce/ERm2) obtained by multiplying, with an etching rate (ERce) of the connecting electrode layer when a region of the connecting electrode layer that has been exposed by three-layer etching is removed during removal of the mask layer, a value obtained by dividing, by an etching rate (ERm2) of the mask layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer, a film thickness (tm1=tm−tue1−tr1−tle1) obtained by subtracting, from a film thickness (tm) of the mask layer: a film thickness (tue1=tue×ERm1/ERue) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the three-layer etching, a value obtained by dividing a film thickness (tue) of the upper electrode layer by an etching rate (ERue) of the upper electrode layer during the three-layer etching; a film thickness (tr1=tr×ERm1/ERr) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the three-layer etching, a value obtained by dividing a film thickness (tr) of the variable resistance layer by an etching rate (ERr) of the variable resistance layer during the three-layer etching; and a film thickness (tle1=tle×ERm1/ERle) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the three-layer etching, a value obtained by dividing a film thickness (tle) of the lower electrode layer by an etching rate (ERle) of the lower electrode layer during the three-layer etching, and (ii) thinner than a film thickness (=tm2+tue2) obtained by adding: (a) the film thickness (tm2=tm1×ERce/ERm2) obtained by multiplying, with the etching rate (ERce) of the connecting electrode layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer, the value obtained by dividing, by the etching rate (ERm2) of the mask layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer, the film thickness (tm1=tm−tue×ERm1/ERue−tr×ERm1/ERr−tle×ERm1/ERle) obtained by subtracting, from the (tm) film thickness of the mask layer: the film thickness (=tue×ERm1/ERue) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the three-layer etching, the value obtained by dividing a film thickness (tue) of the upper electrode layer by the etching rate (ERue) of the upper electrode layer during the three-layer etching; the film thickness (=tr×ERm1/ERr) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the three-layer etching, the value obtained by dividing the film thickness (tr) of the variable resistance layer by the etching rate (ERr) of the variable resistance layer during the three-layer etching; and the film thickness (=tle×ERm1/ERle) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the three-layer etching, the value obtained by dividing the film thickness (tle) of the lower electrode layer by the etching rate (ERle) of the lower electrode layer during the three-layer etching, and (b) a film thickness (tue2=tue×ERce/ERue2) obtained by multiplying, with the etching rate (ERce) of the connecting electrode layer during simultaneous removal of the mask layer and the region of the connecting electrode layer that has been exposed by the three-layer etching, a value obtained by dividing the film thickness (tue) of the upper electrode layer by an etching rate (ERue2) of the upper electrode layer when the region of the connecting electrode layer that has been exposed by the three-layer etching is removed during the removal of the mask layer.
In other words, it is sufficient to determine the film thickness of connecting electrode layer (tce) so that the following relationship is satisfied:
t
m2
<t
ce<tm2+tue2 (1)
Here, tue1, tr1, and tle1, are converted film thicknesses obtained when the film thickness of the upper electrode layer, the film thickness of the variable resistance layer, and the film thickness of the lower electrode layer, respectively, are converted into the film thickness of the mask layer in consideration of the etching rate. Therefore, tm1 is the remaining film thickness of the mask layer after the end of the three-layer etching process. In addition, tm2 is obtained by converting the remaining mask layer into the film thickness of the connecting electrode layer in consideration of the etching rate, in removing the remaining mask layer simultaneously with the connecting electrode layer. The relationship in the left part of expression (1) denotes a relational expression defining a first condition in which the connecting electrode layer is not the first to be eliminated when the entire mask layer remaining after the end of the three-layer etching process is removed.
Furthermore, in the right part of expression (1), tue2 is the converted film thickness obtained when the remaining film thickness of the upper electrode layer in the further etching of the connecting electrode layer after removing the entire mask layer remaining after the end of the three-layer etching process is converted into the film thickness of the connecting electrode layer in consideration of the etching rate. Therefore, the relationship in the right part of expression (1) denotes a relational expression in which a second condition is that the upper electrode layer is not the first to be eliminated when the entire connecting electrode layer is removed after removing the entire mask layer remaining after the end of the three-layer etching process. In the actual process, in order to remove the entire connecting electrode layer in the region exposed by the three-layer etching process, over-etching is necessary and, during such time, the first insulating layer 14 is slightly etched. Furthermore, since a contact plug is to be formed in the upper electrode layer in order to obtain contact between the wiring and a higher layer, the remaining film thickness of the upper electrode layer needs to be about 15 to 20 nm or more.
a) is a perspective view showing schematically the structure of a main section of a storage portion of a nonvolatile storage element 20 in second embodiment of the present invention.
As shown in
Furthermore,
It should be noted that since the other components of the nonvolatile storage device 200 are the same as in the case of the nonvolatile storage device 100, the same reference signs are assigned and description shall be omitted.
a) to (c) and
The point of difference from the method for manufacturing the nonvolatile storage element 10 and the nonvolatile storage device 100 is that, in the process shown in
Next, in the process shown in
Next, in the process shown in
At this time, the connecting electrode layer 4 functions as a lower electrode in the nonvolatile storage element 20.
It should be noted that the advantageous effects of being able to minimize dimensional shift, and so on, can also be obtained with the nonvolatile storage element 20 and the nonvolatile storage device 200, in the same manner as in the nonvolatile storage element 10 and the nonvolatile storage device 100, even when the above-described materials and film thicknesses are used in each of the upper electrode layer 1, the variable resistance layer 2, and the connecting electrode layer 4.
In the nonvolatile storage element in the second embodiment, a film thickness (tce) of the connecting electrode layer is: (i) thicker than a film thickness (tm2=tm1×ERce/ERm2) obtained by multiplying, with an etching rate (ERce) of the connecting electrode layer when a region of the connecting electrode layer that is that has been exposed by two-layer etching is removed during removal of the mask layer, a value obtained by dividing, by an etching rate (ERm2) of the mask layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer, a film thickness (tm1=tm−tue1−tr1) obtained by subtracting, from a film thickness (tm) of the mask layer: a film thickness (tue1=tue×ERm1/ERue) obtained by multiplying, with the etching rate (ERm1) of the mask layer during two-layer etching, a value obtained by dividing a film thickness (tue) of the upper electrode layer by an etching rate (ERue) of the upper electrode layer during the two-layer etching; and a film thickness (tr1=tr×ERm1/ERr) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the two-layer etching, a value obtained by dividing a film thickness (tr) of the variable resistance layer by an etching rate (ERr) of the variable resistance layer during the two-layer etching, and (ii) thinner than a film thickness (=tm2+tue2) obtained by adding: (a) a film thickness (=tm1×ERce/ERm2) obtained by multiplying, with an etching rate (ERce) of the connecting electrode layer when a region of the connecting electrode layer that is not covered by the lower electrode layer is removed during the removal of the mask layer, a value obtained by dividing, by an etching rate (ERm2) of the mask layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer, a film thickness (tm1=tm−tue×ERm1/ERue−tr×ERm1/ERr) obtained by subtracting, from the film thickness (tm) of the mask layer: the film thickness (=tue×ERm1/ERue) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the two-layer etching, the value obtained by dividing the film thickness (tue) of the upper electrode layer by the etching rate (ERue) of the upper electrode layer during the two-layer etching; and the film thickness (=tr×ERm1/ERr) obtained by multiplying, with the etching rate (ERm1) of the mask layer during the two-layer etching, the value obtained by dividing the film thickness (tr) of the variable resistance layer by the etching rate (ERr) of the variable resistance layer during the two-layer etching, and (b) a film thickness (tue2=tue×ERce/ERue2) obtained by multiplying, with the etching rate (ERce) of the connecting electrode layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer, a value obtained by dividing the film thickness (tue) of the upper electrode layer by an etching rate (ERue2) of the upper electrode layer when the region of the connecting electrode layer that has been exposed by the two-layer etching is removed during the removal of the mask layer.
In other words, it is sufficient to determine the film thickness of connecting electrode layer (tce) so that the following relationship is satisfied:
t
m2<tce<tm2+tue2 (2)
Here, tue1 and tr1 are converted film thicknesses obtained when the film thickness of the upper electrode layer and the film thickness of the variable resistance layer, respectively, are converted into the film thickness of the mask layer in consideration of the etching rate. Therefore, tm1 is the remaining film thickness of the mask layer after the end of the two-layer etching process. In addition, tm2 is obtained by converting the remaining mask layer into the film thickness of the connecting electrode layer in consideration of the etching rate, in removing the remaining mask layer simultaneously with the connecting electrode layer. The relationship in the left part of expression (2) denotes a relational expression in which a first condition is that the connecting electrode layer is not the first to be eliminated when the entire mask layer remaining after the end of the two-layer etching process is removed.
Furthermore, in the right part of expression (2), tue2 is the converted film thickness obtained when the remaining film thickness of the upper electrode layer in the further etching of the connecting electrode layer after removing the entire mask layer remaining after the end of the two-layer etching process is converted into the film thickness of the connecting electrode layer in consideration of the etching rate. Therefore, the relationship in the right part of expression (1) denotes a relational expression in which a second condition is that the upper electrode layer is not the first to be eliminated when the entire connecting electrode layer is removed after removing the entire mask layer remaining after the end of the two-layer etching process. In the actual process, in order to remove the entire connecting electrode layer in the region exposed by the three-layer etching process, over-etching is necessary and, during such time, the first insulating layer 14 is slightly etched. Furthermore, since a contact plug is to be formed in the upper electrode layer in order to obtain contact between the wiring and a higher layer, the remaining film thickness of the upper electrode layer needs to be about 15 to 20 nm or more.
The nonvolatile storage element and the nonvolatile storage device in the present invention allow high-speed operation and have stable rewriting characteristics, and are useful as a nonvolatile storage element, and the like, used in various electronic devices such as a digital household appliance, a memory card, a mobile phone, a personal computer.
1 Upper electrode layer
2 Variable resistance layer
3 Lower electrode layer
4 Connecting electrode layer
10, 20 Nonvolatile storage element
11 Substrate
12 Source-and-drain layer
13 Gate layer
14 First insulating layer
15 First contact
16 Second contact
17 Third contact
18 Wirings
19 Second insulating layer
23 Mask layer
24 Photoresist film
100, 200 Nonvolatile storage device
101 Upper region width
102 Lower region width
920 Semiconductor substrate
921
a Source region
921
b Drain region
922 Gate insulating layer
923 Gate electrode
924 Inter-layer insulating film
925 Contact plug
931 Lower electrode
932 Resistor
933 Upper electrode
Number | Date | Country | Kind |
---|---|---|---|
2008-121948 | May 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/001994 | 5/7/2009 | WO | 00 | 1/20/2010 |