Patent Application
20240181568
This application claims the priority benefit of Taiwan Application Serial No. 111146601, filed on Dec. 5, 2022. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of specification.
The disclosure relates to a method for producing graphene.
Conventionally, during the development of electronic devices, metal frames of different shapes and sizes need to be designed based on electronic components of different specifications, such as main boards, batteries, or speakers, to fix these electronic components, which is likely to increase the mold making costs and is not conducive to assembly, maintenance and subsequent system upgrade.
The disclosure provides a method for producing graphene, configured for forming a graphene layer on a surface of an object. The method includes steps of: depositing a poly-p-xylene layer on the surface: and converting the poly-p-xylene layer into a graphene layer by using a laser sintering process or a plasma assisted-sintering process.
Through the method for producing graphene provided in the disclosure, a poly-p-xylene layer with good conformal ability can be directly converted into a graphene layer on a surface of an object, and the manufactured graphene thin film can be formed on the housings of most electronic products on the market and maintain good conformal properties.
More detailed descriptions of specific embodiments of the disclosure are provided below with reference to the schematic diagrams. The features and advantages of the disclosure are described more clearly according to the following description and claims. It should be noted that all of the drawings use very simplified forms and imprecise proportions, only being used for assisting in conveniently and clearly explaining the objective of the embodiments of the disclosure.
The graphene layer provides good heat dissipation and is wear-resistant and hydrophobic. Forming the graphene layer on the back cover of the hand-held electronic device provides a more comfortable operation experience for the user.
The method includes the following steps.
First, in step S120, the surface of the object is cleaned. In an embodiment, the surface of the object is cleaned using an organic solvent, such as acetone and alcohol, and then dried using an air gun.
Next, in step S140, a poly-p-xylene material layer is deposited on the surface of the object. In an embodiment, in step S120, the poly-p-xylene material layer is deposited on the surface of the object using a chemical vapor deposition apparatus.
Then, in step S160, the poly-p-xylene material layer is converted into a graphene layer by using a laser sintering process.
Referring to
First, in step S220, an object is placed in a vacuum environment. In an embodiment, the vacuum environment is a vacuum chamber of 100 mTorr.
Next, in step S240, a di-p-xylylene material is depolymerized to produce a p-xylylene material. Generally, the di-p-xylylene material is sublimed at about 150° ° C. to 200° C. and the sublimed gaseous molecules are cracked in a high temperature environment (which is 650° ° C. in an embodiment) to produce the p-xylylene material.
Then, in step S260, the p-xylylene material is delivered to a surface of the object with a carrier gas to form a poly-p-xylene material layer.
In an embodiment, the carrier gas is argon. In an embodiment, the deposition rate of the poly-p-xylene material layer on the surface of the object is 200 to 500 nm/h, and the thickness of the poly-p-xylene material layer formed on the surface of the object increases linearly with the deposition time. Considering practical application requirements and limitations of subsequent conversion steps, in an embodiment, the thickness of the poly-p-xylene material layer deposited on the surface of the object is 10 nm to 30000 nm.
Referring to
Following step S140 in
In an embodiment, a CO2 laser with a maximum power of 50 W is used in the laser sintering process, and the laser light actually used in the process has a power of 5 W-20 W and a wavelength of 9.4 μm to 10.6 μm.
The method includes the following steps.
First, in step S420, the surface of the object is cleaned. In an embodiment, the surface of the object is cleaned using an organic solvent, such as acetone and alcohol, and then dried using an air gun.
Next, in step $440, a poly-p-xylene material layer is deposited on the surface of the object.
Then, in step S460, the poly-p-xylene material layer is converted into a graphene layer by using a plasma-assisted sintering process.
Referring to
Following step S440 in
Next, in step S540, a vacuum environment is formed in the sintering furnace. In an embodiment, the vacuum environment is a 100 mTorr vacuum environment.
Then, in step S560, temperature of the sintering furnace is raised to a conversion temperature. In an embodiment, the conversion temperature is 400° C. or 800° C.
Then, in step S580, a reactive gas is introduced into the sintering furnace to generate a plasma, to perform a plasma-assisted sintering process convert the poly-p-xylene material layer into a graphene layer. In an embodiment, the reactive gas is hydrogen, argon, or a mixture thereof. The reactive gas is not only used for generating the plasma, but also ensures that no oxidation occurs in the environment, thereby improving the quality of the graphene layer produced by the conversion.
Through the method for producing graphene provided in the disclosure, a poly-p-xylene layer with good conformal ability can be directly converted into a graphene layer on a surface of an object, and the manufactured graphene thin film can be formed on the housings of most electronic products on the market and maintain good conformal properties. The graphene layer provides good heat dissipation and is wear-resistant and hydrophobic. Forming the graphene layer on the back cover of the hand-held electronic device provides a more comfortable operation experience for the user.
The above is merely exemplary embodiments of the disclosure, and does not constitute any limitation on the disclosure. Any form of equivalent replacements or modifications to the technical means and technical content disclosed in the disclosure made by a person skilled in the art without departing from the scope of the technical means of the disclosure still fall within the content of the technical means of the disclosure and the protection scope of the disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 111146601 | Dec 2022 | TW | national |
