Method of producing an ink jet recording head

Abstract
A pressurizing chamber 1 is formed as a recess by half etching of a silicon single-crystal substrate 2. A nozzle communicating hole 6 through which the pressurizing chamber 1 is connected to a nozzle opening 5 is formed as a through hole which is smaller in width than the pressurizing chamber 1. The pressurizing chamber 1 is connected to the nozzle opening 5 in the other face via the nozzle communicating hole 6 while reducing the volume of the pressurizing chamber 1 to a degree as small as possible. The silicon single-crystal substrate is used as a member constituting a spacer so that an ink drop of a reduced ink amount suitable for high density printing flies with high positioning accuracy.
Description




BACKGROUND OF THE INVENTION




The invention relates to an ink jet recording head in which a silicon single-crystal substrate is used for a spacer forming member, and a method of producing such an ink jet recording head.




An ink jet recording head has a pressurizing chamber formed by respectively attaching a nozzle plate in which nozzle openings are formed and an elastic plate to both faces of a spacer with an adhesive. The elastic plate is deformed by a piezoelectric vibrating element. Since the ink jet recording head of this type does not utilize a thermal energy as a driving source for ejecting ink drops, the ink quality is not thermally changed. Particularly, therefore, it is available to eject color inks which may easily be thermally deteriorated. In addition, an amount of displacement of the piezoelectric vibrating element can be adjusted so that the ink amount of each ink drop is desirably regulated. For these reasons, such a head is most suitably used for configuring a printer for color printing with a high quality.




When color printing with a higher quality is to be performed by using an ink jet recording head, higher resolution is required. As a result, sizes of a piezoelectric vibrating element, a partition wall of a spacer member, and the like are inevitably reduced so that higher precision is required in the steps of working and assembling such members.




Accordingly, it has been studied that members for an ink jet recording head are worked by adopting a parts-manufacturing technique utilizing anisotropic etching of a silicon single-crystal substrate in which minute shapes can be worked with high accuracy by a relatively easy method, i.e., a so-called micro machining technique. Various techniques and methods are proposed, for example, in Japanese Patent Application Laid-open Nos. Hei. 3-187755, Hei. 3-187756, Hei. 3-187757, Hei. 4-2790, Hei. 4-129745, and Hei. 5-62964.




When color images or characters are to be printed with a high quality, it is required not only to increase the arrangement density of nozzle openings, but also to perform the printing by a so-called area gradation in which the area of one dot is varied in accordance with an image signal. In order to perform such an area gradation, the ink amount of each ink drop in one ejecting operation must be reduced to be as small as possible, and high-speed driving must be enabled, thereby realizing a recording head by which one pixel can be printed by several ejections of ink drops.




To comply with this, first, the displacement amount of the piezoelectric vibrating element must be reduced, and the displacement must be instantaneously reflected as a volume change of a pressurizing chamber. In addition, in order to link the small volume change of the pressurizing chamber to the ejection of ink drops, it is necessary to reduce the pressure loss in the pressurizing chamber to a level as small as possible.




In order to efficiently link the displacement of the piezoelectric vibrating element to the volume change of the pressurizing chamber, it is essential to increase the rigidity of the pressurizing chamber. In order to reduce the pressure loss in the pressurizing chamber, it is essential to make the volume of the pressurizing chamber as small as possible.




In order to reduce the volume of the pressurizing chamber, it is first considered that the opening area of a spacer which forms the pressurizing chamber is reduced. In view of the working accuracy of the piezoelectric vibrating element which abuts against the spacer, the reduction is limited to about one arrangement pitch of the nozzle openings at the maximum. For this reason, the reduction of the volume must be realized by decreasing the depth of the pressurizing chamber.




In view of the handling of a spacer in the assembling step or the like, however, the spacer must have the rigidity of some extent. To comply with this, a silicon single-crystal having a thickness of at least 220 μm must be used as a silicon single-crystal substrate which constitutes the spacer. If a thin substrate having a thickness less than 220 μm, the rigidity is very low this produces a problem in that damages or unpredictable warpage may disadvantageously occur in the assembling step.




As a method of forming a shallow pressurizing chamber in a sufficiently thick silicon single-crystal substrate by anisotropic etching, it may be contemplated to use a technique in which only one face of the silicon single-crystal substrate is etched, i.e., a so-called half etching method. Since the pressurizing chamber must be communicated with a nozzle opening for ejecting ink drops, it is necessary to form a through hole which elongates from the face where a nozzle plate is provided to the pressurizing chambers.




As well known in the art, in order to form a through hole H by anisotropic etching, as shown in

FIG. 27

, it is necessary to set an opening length so as to be about 1.7 (the square root of 3) or more times as large as the thickness of the silicon single-crystal substrate. If the employed substrate has a thickness of 220 μm or more, the minimum length of the opening of the through hole is about 380 μm.




As thus constructed, the volume of a communicating hole causes the volume of the pressurizing chamber to increase. In addition, the size of the communicating hole is equal to the thickness of the silicon single-crystal substrate, i.e., 220 μm, and the length in the longitudinal direction is 380 μm. Accordingly, there arises a problem in that the opening area of the silicon single-crystal substrate is increased and eventually the rigidity of the spacer is disadvantageously degraded.




In a recording head which uses a spacer made of a silicon single-crystal substrate, a piezoelectric vibrating element


130


of the longitudinal vibration mode is used as an actuator as shown in FIG.


28


. The piezoelectric vibrating element


130


of the longitudinal vibration mode is fixed to a frame


135


together with a passage unit


134


which comprises an elastic plate


131


, a spacer


132


, and a nozzle plate


133


, so as to be assembled in an ink jet recording head.




Distortion caused by a difference in coefficients of thermal expansion between ceramic constituting the piezoelectric vibrating element


130


and a material constituting the frame


135


, in general, plastic occurs substantially in a proportional manner to the length L of the piezoelectric vibrating element


130


. When heat is applied in an adhering step so as to obtain a high adhesive strength and then the condition is returned to a normal use condition, a temperature difference of 40° C. or more occurs. In the case where the effective length L of the piezoelectric vibrating element


130


is 5.5 mm, for example, an expansion difference of about 10 μm is caused by the above-mentioned difference, so that the elastic plate


131


may be damaged. Although such a damage may not be caused, the passage unit having a relatively low rigidity is distorted by the stress caused by the difference in thermal expansion. As a result, there arises a problem in that the flying directions of ink drops go out of alignment and errors are caused in hitting positions, thereby degrading the printing quality.




SUMMARY OF THE INVENTION




The invention provides an ink jet recording head comprising: a spacer in which pressurizing chambers, an ink supply port, and a common ink chamber are formed by anisotropic etching of a silicon single-crystal substrate; a nozzle plate having nozzle openings at the same pitches as those of the pressurizing chambers; and an elastic plate which causes the pressurizing chambers to expand and contract, the nozzle plate being attached to one face of the spacer, the elastic plates being attached to the other face of the spacer. In the ink jet recording head, the pressurizing chambers are formed as recesses by half etching of the silicon single-crystal substrate, and nozzle communicating holes through which the pressurizing chambers are connected to the nozzle openings are formed as through holes each having a size smaller than a width of each of the pressurizing chambers, by full etching of the silicon single-crystal substrate. The common ink chamber is formed as a through hole by full etching of the silicon single-crystal substrate. Since each of the pressurizing chambers is formed as a recess, the volume of the pressurizing chamber is reduced to a degree as small as possible. Each of the pressurizing chambers is connected to the corresponding nozzle opening on the other face side via the nozzle communicating hole, so that the effective volume related to the ejection of ink drops is reduced. The ratio occupied by through holes is reduced so that the inherent rigidity of the silicon single-crystal substrate is effectively used.




It is a first object of the invention to provide a novel ink jet recording head in which a silicon single-crystal substrate having a thickness as large as possible is used as a base material and which comprises a pressurizing chamber having a depth smaller than a thickness of the silicon single-crystal substrate.




It is a second object of the invention to provide an ink jet recording head in which degradation of the printing quality and damages due to a difference in thermal expansion between a piezoelectric vibrating element and a head unit or a frame are prevented from occurring.




It is another object of the invention to propose a method of producing the above-mentioned ink jet recording head.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a view showing one embodiment of an ink jet recording head of the invention in a section structure taken along the direction of arranging pressurizing chambers;





FIG. 2

is a view showing a pressurizing chamber of the ink jet recording head in a section structure taken along the longitudinal direction; and





FIG. 3

is a top view showing an embodiment of a spacer of the ink jet recording head.




FIGS.


4


(I) to


4


(IV) are views illustrating a method of producing the spacer in the recording head.





FIGS. 5



a


and


5




b


are views of another embodiment of the invention in a top structure of a spacer and a section structure thereof, respectively;





FIG. 6

is a view of another embodiment of the invention in a section structure of a spacer;





FIGS. 7



a


and


7




b


are views of another embodiment of the invention in a top structure of a spacer and a section structure thereof, respectively; and





FIG. 8

is a view showing a section structure of the above-mentioned spacer taken along the direction of arranging pressurizing chambers.





FIGS. 9



a


and


9




b


are views of another embodiment of the invention in a top structure of a spacer and a section structure thereof, respectively; and





FIGS. 10



a


and


10




b


are views of another embodiment of the invention in a top structure of a spacer and a section structure thereof, respectively.




FIGS.


11


(I) to


11


(IV) are views respectively illustrating other steps of forming a through hole functioning as a nozzle communicating hole by anisotropic etching.




FIGS.


12


(I) and


12


(II) are views respectively illustrating steps of forming a through hole and a nozzle communicating hole by anisotropic etching.





FIGS. 13



a


and


13




b


are views showing another embodiment of the invention in which a common ink chamber is formed as a recess, in a section structure taken along a longitudinal direction of a pressurizing chamber of a spacer, respectively.





FIGS. 14



a


and


14




b


are views showing another embodiment of the invention in which a common ink chamber is formed as a recess, in a section structure taken along a longitudinal direction of a pressurizing chamber of a spacer, respectively.





FIG. 15



a


and

FIG. 15



b


are views showing another embodiment of the invention in which a common ink chamber is formed as a recess, in a section structure taken along a longitudinal direction of a pressurizing chamber of a spacer, respectively.





FIG. 16

is a view showing an embodiment of the ink jet recording head of the invention in a section structure in the vicinity of pressurizing chambers; and





FIG. 17

is a top view showing a structure of a spacer with removing an elastic plate of the recording head.




FIGS.


18


(I) to


18


(V) are views illustrating steps of the first half of a method of producing the recording head, respectively; and




FIGS.


19


(I) to


19


(III) are views illustrating steps of the second half of the method of producing the recording head, respectively.





FIG. 20

is a section view showing an embodiment of the ink jet recording head of the invention; and





FIGS. 21



a


and


21




b


are section views showing an embodiment of a frame, in a structure of a section perpendicular to a side wall and that of a section parallel to the side wall, respectively.





FIG. 22

is a view showing a structure in the vicinity of an opening of a frame; and





FIG. 23

is a view showing an embodiment of a positioning structure using a frame of a piezoelectric vibrating element unit.





FIG. 24

is a section view showing another embodiment of the invention; and





FIG. 25

is a section view showing a positioning structure of a piezoelectric vibrating element unit in the embodiment.





FIG. 26

is a section view showing another embodiment of the invention.





FIG. 27

is a diagram showing a through hole formed by anisotropic etching of a silicon single-crystal substrate.





FIG. 28

is a diagram showing joint relationships among a piezoelectric vibrating element, a passage unit, and a frame in a prior art ink jet recording head.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Hereinafter, embodiments of the invention shown in the figures will be described in detail.





FIGS. 1 and 2

show an embodiment of the invention in a section structure in the vicinity of pressurizing chambers


1


.

FIG. 3

shows a top structure of a spacer


2


according to the present invention. The spacer


2


is formed by subjecting anisotropic etching on a silicon single-crystal substrate used as a base material, having the surface of a predetermined crystal orientation, for example, a crystal orientation (


110


). On one face, formed are the pressurizing chamber


1


having a depth D


1


which is smaller than the thickness T


1


of the silicon single-crystal substrate constituting the spacer


2


, and an ink supply port


3


.




A common ink chamber


4


is formed as a through hole so as to be communicated with the ink supply port


3


. On one end of the pressurizing chamber


1


, a nozzle communicating hole


6


is formed for connecting the pressurizing chamber


1


to a nozzle opening


5


. In order to increase flexibility in connection to the nozzle opening


5


, a recess


8


is formed in the nozzle communicating hole


6


on the side of a nozzle plate


7


. The recess


8


is larger than the diameter φ of the inflow side of the nozzle opening


5


. The recess


8


has a width W


2


which is smaller than the width W


1


of the pressurizing chamber


1


, and has a depth D


2


which is substantially equal to the depth D


1


of the pressurizing chamber


1


and the ink supply port


3


.




The ink supply port


3


is formed as a recess having a depth which is equal to the depth D


1


of the pressurizing chamber


1


, but narrower than the pressurizing chamber. Namely, the width W


3


of the ink supply port


3


is substantially one half of the width W


1


of the pressurizing chamber


1


. According to this configuration, ink which has been pressurized in the pressurizing chamber


1


is suppressed so as not to return to the side of the common ink chamber


4


as much as possible, thereby allowing a much more amount of ink to be ejected through the nozzle opening


5


.




The pressurizing chamber


1


, the ink supply port


3


, and the recess


8


are formed by so-called half etching in which anisotropic etching is performed from one face of a silicon single-crystal substrate functioning as a base material of the spacer


2


, and the etching is stopped when the etched depths of D


1


and D


2


are attained.




The common ink chamber


4


is required to have a large opening area for covering all of the pressurizing chambers


1


arranged in one row. Thus, the common ink chamber


4


is formed as a through hole by performing anisotropic etching on both faces of the silicon single-crystal substrate.




On the other hand, the nozzle communicating hole


6


for connecting the pressurizing chamber


1


to the nozzle opening


5


of the nozzle plate


7


is formed so as to elongate in a longitudinal direction of the pressurizing chamber


1


by full etching so that a length L


1


required for passing through (L


1


is the square root of 3 times or more as much as the thickness T


1


of the silicon single-crystal substrate) is attained in the longitudinal direction of the pressurizing chamber


1


, while suppressing the width W


4


to be as small as possible.




Preferably, the thickness T


2


of a partition wall of the nozzle communicating hole


6


is larger than the width W


4


of the nozzle communicating hole


6


. If the width W


4


of the through hole constituting the nozzle communicating hole


6


is selected to be 70 μm or less, the thickness T


2


of the partition wall of the nozzle communicating hole


6


is selected to be 70 μm or more, and the depth D


1


of the pressurizing chamber


1


is selected to be 60 μm or less, for example, the compliance of the pressurizing chamber


1


can be made as small as possible. If the diameter of the nozzle opening


5


is about 25 μm, ink drops of about 10 nanogram (about 10×10


−6


mm


3


) can be ejected and they can be caused to fly at a velocity of 7 meters per second or higher in the air.




In the thus configured spacer


2


, an elastic plate


10


having a deformable thin portion


10




a


and a thick portion


10




b


for efficiently transmitting the vibration of the piezoelectric vibrating element


11


to the whole of the pressurizing chamber is fixed to the face on the side of the pressurizing chamber, and the nozzle plate


7


is fixed to the other face. These elements are assembled into a passage unit


13


. An end of the piezoelectric vibrating element


11


abuts against the thick portion


10




b


via a head frame which will be described later, so as to constitute a recording head.




In the embodiment, when a driving signal for expanding the piezoelectric vibrating element


11


is applied, the elastic plate


10


is expanded and displaced to the side of the pressurizing chamber


1


so as to cause the pressurizing chamber


1


to contract. Accordingly, ink in the pressurizing chamber


1


is pressurized and ejected as an ink drop from the nozzle opening


5


via the nozzle communicating hole


6


.




The pressurizing chamber


1


is configured so as to have the depth D


1


which is smaller than the thickness T


1


of the silicon single-crystal substrate constituting the spacer


2


, and the nozzle communicating hole


6


is formed so as to have the width W


4


which is to be as small as possible. As a result, the rigidity of the region forming the pressurizing chamber is increased. Accordingly, the expansion and contraction of the piezoelectric vibrating element


11


which is displaced by a very minute distance and which is impulsively deformed are absorbed at a reduced ratio by a wall


2




a


for partitioning the pressurizing chambers


1


. Therefore, the expansion and contraction of the piezoelectric vibrating element


11


efficiently act on the change of the volume of the pressurizing chamber


1


, and an ink drop of a small ink amount can be surely ejected at a predetermined velocity. As the rigidity of the spacer


2


is increased, the deformation of the passage unit


13


caused by the displacement of the piezoelectric vibrating element


11


is reduced. Consequently, the precision of arrival positions of ink drops can be maintained. Since the effective volume of the pressurizing chamber


1


is small, the flow of the ink accommodated therein can sufficiently follow the piezoelectric vibrating element


11


of a longitudinal vibration mode which can be driven at a high speed, with the result that the repetition frequency of ink drop ejection is increased.




According to the above-described recording head of the invention, the above-mentioned features cooperate so that, in response to a printing signal for one pixel, minute ink drops can impact against printing paper at one point, at a constant velocity, and with high positioning accuracy, thereby enabling pixels to be represented by area gradation.




Next, a method of producing the above-described passage unit


13


will be described with reference to FIGS.


4


(I) to


4


(IV).




In FIG.


4


(I), the reference numeral


20


designates a silicon single-crystal substrate having the surface of a crystal orientation (


110


) and having a thickness at which the substrate can be easily handled in an assembling step, for example, a thickness of 220 μm. On both faces thereof, etching protecting films


23


and


24


of silicon dioxide (SiO


2


) are formed. The etching protecting films


23


and


24


have windows


21


and


22


in through hole regions, i.e., in regions where the nozzle communicating hole


6


is to be formed, in the figure.




In regions corresponding to a pressurizing chamber


1


and a recess


8


for the connection to a nozzle opening


5


, thick etching protecting films


25


and


26


of silicon dioxide (SiO


2


) which can bear the formation of a through hole are formed.




Under this condition, the silicon single-crystal substrate


20


is immersed in an anisotropic etching fluid of an aqueous solution of potassium hydroxide (KOH) of a concentration of about 25 wt % which is kept at 80° C. Then, the anisotropic etching is started from both faces or the windows


21


and


22


, so as to form a through hole


25


which will serve as the common ink chamber


4


and the nozzle communicating holes


6


(FIG.


4


(II)).




Thereafter, the protecting films


23


and


24


of silicon dioxide are etched away so that etching protecting films


29


and


30


having windows


27


and


28


remain in regions which will serve as the pressurizing chamber


1


and the recesses


8


for the connection to the nozzle opening


5


(FIG.


4


(III)). Anisotropic etching is performed in the same way as described above by immersing the silicon single-crystal substrate


20


in an anisotropic etching fluid.




The etching is stopped when the anisotropic etching reaches predetermined depths D


1


and D


2


, so that a shallow recess


31


which will serve as the pressurizing chamber


1


and the ink supply port


3


is formed on one face, and a recess


32


serving as the recess


8


which will further serve as a communicating portion with the nozzle opening


5


is formed on the other face (FIG.


4


(IV)).




As a result, the pressurizing chamber


1


, the ink supply port


3


, and the recess


8


for the connection to a nozzle opening are formed as shallow recesses. In addition, the through hole


25


is formed. The through hole


25


passes through the silicon single-crystal substrate


20


from the recess


31


which is formed on one face and will serve as the pressurizing chamber


1


, to the recess


32


for the connection to the nozzle opening which is formed on the other face. The through hole


25


has the width W


4


which is smaller than the width W


1


of the pressurizing chamber


1


.




At last, the etching protecting films


29


and


30


of silicon dioxide (SiO


2


) which are no more necessary are removed away. As required, a silicon dioxide film is formed again on an entire surface. Thereafter, the elastic plate


10


is fixed to one face, and the-nozzle plate


7


is fixed to the other face with an adhesive, thereby completing the passage unit


13


.




In the embodiment, the silicon dioxide (SiO


2


) films are formed so as to have two levels of thickness. Accordingly, it is required to perform only one time the mask alignment process, with the result that relative positions of the recesses


31


and


32


with respect to the through hole


25


can be set with high accuracy.




In the embodiment, in order to increase flexibility in the connection of the nozzle opening


5


to the communicating hole


6


, the recess


8


for the connection is formed. However, the formation has no direct relationship to the function of the ink ejection, and hence the formation may be performed as required.




In the above-described embodiment, the nozzle communicating hole


6


is formed in a region which overlaps the pressurizing chamber


1


. Alternatively, as shown in

FIGS. 5



a


and


5




b


, an end


6


may be positioned outside the pressurizing chamber


1


. In the alternative, if the pressurizing chamber


1


is shortened in the longitudinal direction, the through hole can be formed without increasing the volume of the pressurizing chamber


1


. In addition, if slopes


6




a


and


6




b


are formed so as to guide the ink to the nozzle opening side, removal of air bubbles can be promoted.




In the above-described embodiment, the recess


8


for the connection to the nozzle opening


5


is formed in a limited area in the vicinity of the nozzle opening


5


. Alternatively, as shown in

FIG. 6

, a recess


35


having a width substantially equal to the width W


2


of the pressurizing chamber


1


or the width W


4


of the recess


8


may be formed. One end


35




a


of the recess


35


is communicated with the common ink chamber


4


in a similar manner as the pressurizing chamber


1


and the ink supply port


3


. The other end


35




b


of the recess extends to a region opposing the nozzle opening


5


. In the alternative, the flexibility of connection to the nozzle opening


5


is increased. In addition, the recess


35


may be utilized as a second ink supply port so that the ink supply to the pressurizing chamber


1


after the ink drop ejection is performed from both faces, i.e., the surface and the back face.





FIGS. 7



a


,


7




b


, and


8


show another embodiment of a spacer used in the ink jet recording head of the invention. In a spacer


40


, a pressurizing chamber


41


and an ink supply port


42


are formed as recesses on one face by conducting anisotropic etching of a silicon single-crystal substrate having the surface of a crystal orientation (


110


) in the same way as described above. A nozzle communicating hole


43


nozzle communicating hole


43


is a through hole which has a substantially L-like shape and which comprises portions


43




a


and


43




b


. The portion


43




a


having a width W


5


which is about one half of the width W


1


of the pressurizing chamber


41


is formed along one partition wall


41




a


of the pressurizing chamber


41


and extends from one end of the pressurizing chamber


41


on the side of the nozzle opening to a region where a nozzle opening


5


is positioned. The portion


43




b


in a region opposing the nozzle opening


5


has a width almost equal to the width of the pressurizing chamber


41


.




As described above, the nozzle communicating hole


43


corresponds to one partition wall of the pressurizing chamber


41


, and the width of the nozzle communicating hole


43


is increased at an end of the pressurizing chamber


41


on the nozzle opening side. This enables the width of the pressurizing chamber


41


to be made as small as possible, and the through hole to be formed so as to have a short length. In addition, a slope


43




d


in which the nozzle opening side is placed down is formed so that the ink smoothly flows. As a result, it is possible to prevent stagnation of air bubbles caused by stagnation of ink from occurring.




Also in the embodiment, in the same manner as the above-described embodiment, as shown in

FIG. 8

, the thickness T


3


of the wall between the nozzle communicating holes


43


is formed so as to be larger than the width W


5


of the nozzle communicating hole


43


. Preferably, the width W


5


of the through hole constituting the nozzle communicating hole


43


is selected so as to be 70 μm or less, the thickness T


3


of the wall between the nozzle communicating holes


43


is selected so as to be 70 μm or more, and the depth of the pressurizing chamber


41


formed by half etching is selected so as to be 60 μm or less. In this case, the compliance of the pressurizing chamber


41


can be made as small as possible. As a result, ink drops of about 10 nanogram (10×10


−6


mm


3


) can be ejected and caused to fly at a velocity of 7 meters or more per second from the nozzle opening having a diameter of 25 μm.




In the embodiment, one of the walls of the nozzle communicating hole


43


corresponds to the partition wall


41




a


of the pressurizing chamber


41


. Alternatively, as shown in FIGS.


9


(


a


) and


9


(


b


), both walls of through holes


43




a


are off-set parallel from partition walls


41




a


and


41




b


of the pressurizing chamber


41


to have a predetermined distance therebetween. Desirably, as shown in FIGS.


10


(


a


) arid


10


(


b


), a wall


43




c


of the nozzle opening side is tapered so that the avoidance of air bubbles is enhanced.





FIGS. 11 and 12

show other embodiments of a method of forming the nozzle communicating hole


43


, respectively. In the figures, a hole in the vicinity of the pressurizing chamber is shown by way of an example. In FIGS.


11


(I) to


11


(IV), a hatched region indicates an etching protecting film.




As for the etching protecting film specified and shown by hatching, in the pressurizing chamber, an etching protecting film


50


is formed in a region where a recess is to be formed by half etching. A narrow protecting film


51


which has a tapered end


51




a


is formed in a substantially center portion of the nozzle communicating hole


43


which is to be formed as a through hole. A protecting film


52


which narrowly elongates so as to divide the through hole is formed in a region formed so as to surround the nozzle opening. These protecting films are provided after positioned on both faces of the silicon single-crystal substrate (FIG.


11


(I)).




The silicon single-crystal substrate on which such etching protecting films are formed is immersed in an anisotropic etching fluid, and anisotropic etching is started from both faces. Regions on which the protecting films are not formed are etched away, and an end


51




a


of the region protected by the protecting film


51


is also etched away (FIG.


11


(II)). When the etching on both faces proceeds in this way to pass through the substrate, the region protected by the protecting film


51


is also etched away, and the end


51




a


thereof reaches the position of the protecting film


52


(FIG.


11


(III)). The etching is further performed so that the rear end side


51




b


of the protecting film


51


is separated from the portion protected by the protecting film


52


(FIG.


11


(IV)).




The etching protecting films


50


,


52


, and


51




b


which are left on the face to be a pressurizing chamber are removed away (FIG.


12


(I)). Thereafter, anisotropic etching is performed again. The etching is stopped when the etching reaches a depth which is optimum as the pressurizing chamber. As a result, recesses which will serve as the pressurizing chamber and an ink supply port are formed, and portions


61


and


62


which are left on the end side of the pressurizing chamber are removed away (FIG.


12


(II)).




Also in the above-described embodiment, a recess (a recess indicated by the reference numeral


35


in

FIG. 6

) is formed on the back face opposing the pressurizing chamber so as to elongate from a common ink chamber


4


to a nozzle opening


5


, thereby allowing ink from the common ink chamber


4


to be supplied to the pressurizing chamber


1


through both of the surface and back faces.




In the embodiment, the common ink chamber


4


is formed as a through hole. Alternatively, in order to further reduce the ink amount of an ink drop and to increase the rigidity so as to realize high-speed driving, it is desired that the common ink chamber


4


is formed not as a through hole but as a recess so that a bottom portion having a constant thickness is left in the spacer


2


, in the same manner as the pressurizing chamber.




Specifically, as shown in

FIGS. 13



a


and


13




b


, a first common ink chamber


71


is formed on a face opposing the elastic plate. The first common ink chamber


71


is formed as a recess which is communicated with all ink supply ports


42


connected to the respective pressurizing chambers


41


. On the face opposing the nozzle plate


7


, formed is a second common ink chamber


72


. The second common ink chamber


72


is formed as a recess which cooperates with the first common ink chamber


71


so as to ensure a volume for accommodating ink required for printing.




In order to communicate the first common ink chamber


71


with the second common ink chamber


72


, a connection hole


73


configured by a through hole is formed at an appropriate position in a region in which the first common ink chamber


71


faces the second common ink chamber


72


. The provision of the connection hole


73


increases the flowability of the ink in the first and second common ink chambers


71


and


72


.




According to the embodiment, when ink is supplied from the ink tank to either of the first common ink chamber


71


on the side of the elastic plate


10


and the second common ink chamber


72


on the side of the nozzle plate


7


, the ink flows into the other one of the common ink chamber


72


and


71


via the connection hole


73


. Thus, in accordance with the total volume of the two common ink chambers


71


and


72


, an amount of ink required for the printing can be supplied to the pressurizing chamber


41


through the ink supply port


42


only, or in a condition in which the recess


74


and the nozzle communicating hole


75


are used. The area occupied by through holes formed in the whole of the spacer


40


is reduced, so that the rigidity of the spacer


40


is increased. Therefore, the assembling process is easily performed, and additionally, the warpage of the whole recording head caused by the displacement of the piezoelectric vibrating element


11


during printing is reduced in degree so that the accuracy of the hitting positions of ink drops on the recording medium is enhanced.




In the embodiment, the recess


72


which forms the second common ink chamber


72


elongates to the vicinity of the nozzle opening. Alternatively, as shown in

FIGS. 14



a


and


14




b


, an end


72




a


of the recess may be stopped at a position in which a volume for a common ink chamber is ensured, and a nozzle connection hole


76


may be formed.




In the spacer


40


shown in

FIGS. 13



a


and


13




b


, a through hole which will serve as a nozzle communicating hole


75


, and a through hole which will serve as the connection hole


73


for connecting the fist common ink chamber


71


to the second common ink chamber


72


are first formed by anisotropic etching on both faces of a silicon single-crystal substrate. Next, recesses which will serve as the pressurizing chamber


41


, the ink supply port


42


, and the first common ink chamber


71


are formed by half etching on one face of the silicon single-crystal substrate. A recess which will serve as the second common ink chamber


72


, and a recess


76


for facilitating the connection of the nozzle communicating hole


75


to the nozzle opening


5


may be simultaneously formed by half etching on one process for the surface and the back face, or separately in different steps.




In the embodiment, the second common ink chamber


72


is provided on the side of the nozzle plate


7


. In the case where a sufficient volume can be ensured as a common ink chamber in a recess on one face, it is apparent that the common ink chamber


71


may be provided only on the face on which the pressurizing chamber


41


is formed, as shown in

FIGS. 15



a


and


15




b.






In the spacer


40


shown in

FIGS. 15



a


and


15




b


, a through hole which will serve as the nozzle communicating hole


75


is first formed by anisotropic full etching of a silicon single-crystal substrate. Then, recesses which will serve as the pressurizing chamber


41


, the ink supply port


42


, and the common ink chamber


71


are formed by anisotropic half etching on one face of the silicon single-crystal substrate. The recess


76


through which the nozzle communicating hole


75


is to be communicated with the nozzle opening


5


is thereafter formed in one process by half etching on the surface and the back face or separately by processes for the surface and the back face. According to the embodiment, only the nozzle communicating holes


75


which discretely exist constitute through holes, and hence the rigidity which is in the vicinity of the inherent rigidity of the silicon single-crystal substrate constituting the spacer


40


can be effectively used. Thus, the nozzle plate


7


can be made thinner, and the nozzle opening


5


can be made smaller.





FIGS. 16 and 17

show a section structure in the vicinity of a pressurizing chamber and a top structure of a spacer of another embodiment of an ink jet recording head of the invention, respectively. In the figures, the reference numeral


81


designates a spacer according to the present invention. In the spacer


81


, a pressurizing chamber


82


and an ink supply port


83


having a depth D


3


which is smaller than the thickness T


4


of the silicon single-crystal substrate are formed on one face of a silicon single-crystal substrate having the surface of a predetermined crystal orientation, for example, a crystal orientation (


110


). A common ink chamber


84


formed as a through hole is formed at another end of the ink supply port


83


so as to be communicated with the ink supply port. A nozzle communicating hole


86


which is a through hole for connecting the pressurizing chamber


82


to a nozzle opening


85


is formed at another end of the pressurizing chamber


82


.




The pressurizing chamber


82


and the ink supply port


83


are formed as shallow recesses by performing anisotropic etching on only one face of the silicon single-crystal substrate functioning as a base material of the spacer


81


. The common ink chamber


84


is formed as a through hole by anisotropic etching on both faces of the silicon single-crystal substrate because the opening area is large.




On the other hand, the nozzle communicating hole


86


is required to have a diameter as small as possible. Therefore, the nozzle communicating hole is opened by irradiation of laser light from a laser apparatus using copper ions. A laser using copper ions has high absorptivity with a silicon single-crystal substrate and is a pulse laser. Consequently, a hole can be gradually bored in such a manner that very thin layers are peeled one by one. As compared with the case where continuous laser light from a carbon dioxide laser apparatus is used for boring a hole, the nozzle communicating hole


6


can be formed into a cylindrical shape which has a circular section. As compared with the case where a through hole is formed by anisotropic etching, ink can be smoothly supplied to the nozzle opening


5


.




The thus configured spacer


81


is sandwiched by an elastic plate


87


on the pressurizing chamber side and a nozzle plate


88


on the other side, and they are integrally fixed to the spacer.




The elastic plate


87


comprises a vibration legion which is configured as a thin portion


87




a


, and a thick portion


87




b


for efficiently transmit the vibration of a piezoelectric vibrating element


89


to the whole of the pressurizing chamber. An end of the piezoelectric vibrating element


89


of the longitudinal vibration mode is fixed to the thick portion


87




b


. In

FIG. 16

, the reference numeral


90


designates a protecting film of a silicon dioxide film on a silicon single-crystal substrate which constitutes a spacer


81


.




In the embodiment, a through hole for connecting the nozzle opening


85


to the pressurizing chamber


82


can be formed without being affected by the rule of anisotropic etching of a silicon single-crystal substrate, and hence it is possible to determine the thickness in consideration of the rigidity which is to be provided in the spacer. Next, a method of producing the recording head will be described.




In FIGS.


18


(I) to


18


(V), the reference numeral


91


designates a silicon single-crystal substrate having the surface of a crystal orientation (


110


) and having a thickness at which the substrate can be easily handled in an assembling step, for example, a thickness of 220 μm. On at least one entire face of the substrate which is to be subjected to anisotropic etching, a silicon dioxide (SiO


2


) film


92


is formed so as to have a thickness by which the film is allowed to function as a protecting film in an etching process described later, for example, a thickness of 1 μm, by thermal oxidation in which heating is performed at 1,000° C. for about four hours under an oxide atmosphere containing water vapor (FIG.


18


(I)).




A pattern corresponding to an opening shape of the common ink chamber is formed at a position where a common ink chamber


84


is to be formed, and then subjected to exposure and development so as to provide a resist layer. An etching process using a silicon oxide etching fluid, for example, hydrofluoric acid buffer solution is performed so as to remove away a region of the silicon dioxide film


92


other than the resist layer, thereby forming windows


93


and


94


which will serve as the common ink chamber


84


(FIG.


18


(II)).




Next, the substrate


91


is immersed in an aqueous solution of potassium hydroxide (KOH) of a concentration of 25 wt % which is kept at 80° C. so that anisotropic etching is started from both faces or the windows


93


and


94


in which the silicon dioxide film


92


is removed away. When a hole is bored by the etching through the substrate


91


in this way, the formation of a through hole


95


which will serve as the common ink chamber


84


is completed (FIG.


18


(III)).




Next, a window


96


is formed by removing the silicon dioxide film


92


on one face in a region where the pressurizing chamber


82


and the ink supply port


83


are to be formed, in the same way as described above (FIG.


18


(IV)). Thereafter, anisotropic etching is performed by using the silicon oxide etching solution which is the same as described above. In this step, since the etching progresses from only one face, the etching is stopped when the etching reaches a depth which is optimum as the pressurizing chamber


82


, whereby a recess


97


is formed (FIG.


18


(V)).




A position


97




a


where the nozzle communicating hole


86


is to be formed in the recess


97


which will serve as the pressurizing chamber


82


in which the nozzle communicating hole


86


is irradiated with a laser light


98


from a copper-ion laser apparatus (FIG.


19


(I)). Since the laser light from the laser apparatus using copper ions is pulsatively excited, the silicon single-crystal substrate


91


and the silicon dioxide film


92


which are irradiated are intermittently evaporated and removed away, with the result that a through hole


99


having a small diameter required for the nozzle communicating hole


86


is bored (FIG.


10


(II)).




In a stage in which the spacer is completed, the aforementioned elastic plate


87


is bonded to an opening face of the recess


97


, and the nozzle plate


8


is bonded to the other face in such a manner that the nozzle opening


5


is communicated with the nozzle communicating hole


18


, thereby completing a passage unit


13


which is the same as described above (FIG.


10


(III)). In the thus configured passage unit


13


, the spacer is made by the silicon single-crystal substrate


91


of a thickness of 220 μm or more which can exhibit a strength sufficient for easy handling. Accordingly, warpage and bending of the elastic plate


8


and the nozzle plate


88


which may easily occur in an adhesion step for producing a head with high printing densely can be prevented from occurring as much as possible.




In order to enhance affinity to the ink in the passage and durability, the existing silicon dioxide film


92


may be removed away, and a silicon dioxide film may be formed again on the front face by a thermal oxidation method. In the embodiment, the nozzle communicating hole is formed by the radiation of laser light after the etching step. Alternatively, a nozzle communicating hole forming position of the silicon single-crystal substrate is first irradiated with laser light, so that a through hole


99


which will serve as the nozzle communicating-hole


86


is bored. Thereafter, in the steps shown in FIGS.


18


(I) to


18


(V), a through hole which will serve as the common ink chamber


4


, and recesses which will serve as the pressurizing chamber


2


and the ink supply port


3


may be formed. In addition, in the above-described embodiment, the face on the side of the recess


97


which will serve as the pressurizing chamber is irradiated with the laser light so as to form the through hole


99


. Alternatively, the face on which the nozzle plate is provided may be irradiated with laser light, whereby the through hole


99


is bored.




Next, a technique for constructing a recording head by abutting the piezoelectric vibrating element


11


against the above-mentioned passage unit


13


will be described.





FIG. 20

is a view showing a section structure of a recording head which is configured by using a frame


100


suitable for fixing the passage unit


13


and the piezoelectric vibrating element


11


.

FIGS. 21



a


and


21




b


show an embodiment of the frame


100


.




The frame


100


is formed as a cylinder having an accommodating chamber


101


for the piezoelectric vibrating element by injection molding of a polymer material or the like. An opening


102


into which the piezoelectric vibrating elements


11


are to be inserted is formed on one end of the frame


100


, and a fixing portion


103


to which the passage unit


13


is to be fixed via an adhesive layer is formed on the other end. On the same face as the fixing portion


103


, a window


104


for exposing an end


11




a


of the piezoelectric vibrating element


11


is formed. In addition, an overhang portion


105


which overhangs on the side of the window


104


and protrudes in the vicinity of the thick portion


87




b


of the elastic plate


87


is formed.




The reference numeral


106


designates grooves for injecting an adhesive. A tapered portion


106




a


for guiding the insertion of an injection needle is formed at an upper end of each groove


106


. The grooves


106


are formed so as to be symmetrical in the arrangement direction. Each of the grooves


106


downwardly elongates from the tapered portion


106




a


to the middle of the overhang portion


105


along a wall face


108


of the accommodating chamber


101


which opposes a fixing substrate


107


of a piezoelectric vibrating element unit


110


. The grooves


106


have a depth of, for example, about 0.2 mm by which the adhesive can flow into a region where the overhang portion


105


opposes an end


107




a


of the fixing substrate


107


by a capillary force. The wall face


108


of the frame


100


is formed as a slope so as to form a wedge-like gap


109


. As a result, the distance between wall face at the opening


102


and the fixing substrate


107


becomes larger.




As shown in

FIG. 23

, dummy vibrating elements


11


′ and


11


′ are disposed in the vibrating element unit


110


. The dummy vibrating elements


11


′ and


11


′ are made of the same material as that of the piezoelectric vibrating elements


11


but are formed so as to be slightly thicker than the piezoelectric vibrating elements


11


. The driving signal is not supplied to the dummy vibrating elements


11


′ and


11


′. These vibrating elements are fixed to a rear end plate


111


at regular pitches, and the rear end plate


111


is then fixed to the fixing substrate


107


. In the fixing substrate


107


, a slope


107




b


is formed in the thickness direction so that an end of the fixing substrate


107


does not protrude from the overhang portion


105


to the piezoelectric vibrating element


11


side.




Accordingly, the dummy vibrating elements


11


′ and


11


′ on both side ends are in contact with a side portion


100




a


of the opening


101


of the frame


100


when the vibration unit


110


is inserted into the frame


100


, so as to function as guiding members. As a result, the piezoelectric vibrating elements


11


can precisely abut against the thick portion


87




b


of the elastic plate


87


.




The fixing substrate


107


is desirably made of a material having a coefficient of thermal expansion which is substantially equal to that of the piezoelectric vibrating element


11


, for example, a piezoelectric material or another ceramic material. In the case where the rigidity must be ensured in order to prevent crosstalk caused by stress of expansion and contraction of the piezoelectric vibrating element


8


from occurring, the fixing substrate


107


may be made of a metal material. In

FIG. 21



a


, the reference numeral


112


designates a wall for dividing the accommodating chamber


101


of the frame into two chambers.




When a recording head is to be produced by using the thus constructed frame


100


, the frame


100


is set so that the fixing portion


103


is placed upward, and the passage unit


13


is fixed to the fixing portion


103


via an adhesive layer. Then, the frame


100


is set again so that the opening


101


is placed upward, and an adhesive is applied to the end


11




a


of the vibrating element


11


. When the vibrating element unit


110


is inserted from the opening


101


, both sides of the fixing substrate


107


are guided by the guides


108




a


on both sides of the wall face


108


(FIG.


22


), and the dummy vibrating elements


11


′ and


11


′ are downwardly guided by a side portion


10




a


of the frame. When the end


11




a


of the piezoelectric vibrating element


11


abuts against the thick portion


87




b


of the elastic plate


87


, the position of the piezoelectric vibrating element


11


along the axial direction is determined.




At the stage where the positioning is completed, a gap exists between the fixing substrate


107


and the side wall


108


, and a slight gap Δg is caused between the end


107




a


of the fixing substrate


107


and the surface of the overhang portion


105


. Under this condition, when a predetermined quantity of liquid adhesive is injected by using an injection needle or the like from the tapered portion


106




a


of the groove


106


formed on the side wall


108


, the adhesive enters the space formed by the fixing substrate


107


and the groove


106


, and then penetrates into the narrow gap Δg of the overhang portion


105


by a capillary force. The adhesive penetrating in the gap Δg is stopped by surface tension at an end of the gap Δg between the overhang portion


105


and the fixing substrate


107


by forming a meniscus. Thus, the adhesive will not flow to the elastic plate


87


. The adhesive in the groove


106


penetrates also into a gap between the fixing substrate


107


and the side wall


108


of the frame


100


by a capillary force, so that the adhesive enters between the entire face of the fixing substrate


107


and the side wall.




Under this condition, heating is performed tip to a temperature at which the curing of the adhesive is promoted, for example, 60° C. During the curing process, the frame


100


and the fixing substrate


107


are expanded based on the coefficients of thermal expansion of their respective materials. The coefficients of thermal expansion of the piezoelectric vibrating element


11


and the fixing substrate


107


are selected so as to be substantially equal to each other and the thickness Lo of the overhang portion


105


is about 1 mm. Even if the effective length L of the piezoelectric vibrating element


11


is as large as about 5.5 mm, therefore, the difference in thermal expansion per temperature difference of 40° C. can be suppressed to be as small as 1 to 2 μm. In the conventional ink jet recording head (FIG.


28


), the end portion of the piezoelectric vibrating element is fixed to the frame, and hence a difference in thermal expansion which corresponds to the effective length L=5.5 mm of the piezoelectric vibrating element is caused. The magnitude of the difference is about 5 to 10 μm which is five (5) times as large as that in the invention.




In the embodiment, the configuration for eliminating disadvantages caused by the difference in the coefficients of thermal expansion due to the difference in materials between the piezoelectric vibrating element


11


and the frame


100


has been described. A large difference exists in the coefficients of thermal expansion between the silicon single-crystal substrate constituting the spacer


81


which is the main component of the passage unit


13


and a polymer material constituting the frame


100


. If the passage unit


13


is firmly fixed to the frame


100


with an adhesive, therefore, there occurs a problem in that a stress is caused by the difference in the coefficients of thermal expansion in the plane direction of the passage unit


13


, so that warpage of the passage unit


13


degrades the printing quality.





FIG. 24

shows a further embodiment of the invention which solves such a problem. In the embodiment, a buffer or buffering member


116


having a window


115


is interposed between a fixing portion


103


of a frame


100


and a passage unit


13


, and the fixing portion


103


of the frame


100


is fixed to the passage unit


13


via the buffering member


116


with an adhesive. The buffering member


116


comprises an overhang portion


116




a


formed in such a manner that it does not interfere with displacement of an elastic plate


87


in at least a region opposing a pressurizing chamber. The overhang portion


116




a


slightly protrudes from the frame


100


to the side of the piezoelectric vibrating element


11


so as to form an adhesive face for an end


107




a


of a fixing substrate


107


of a piezoelectric vibrating element unit


110


. The end


107




a


of the fixing substrate


107


is fixed by an adhesive P. In the arrangement direction of the piezoelectric vibrating elements


11


, as shown in

FIG. 25

, dummy vibrating elements


11


′ and


11


′ are guided, and the dummy vibrating elements


11


′ and


11


′ function also as positioning members.




As a material for the buffering member


116


, used is a material having high rigidity for reinforcing the strength of the passage unit


13


in the plane direction, having a linear expansion coefficient in the middle of the linear expansion coefficient of the frame


100


and that of the silicon single-crystal substrate constituting the spacer


81


, and desirably having an ink resistant property. For example, stainless steel, specifically SUS430 having a linear expansion coefficient of 9E−6/° C. is used, and is formed into the buffering member by metal press working. As another example, a thermosetting resin may be used. The thermosetting resin can be easily worked into desired shape by injection molding. In addition, it is possible to relatively easily select a material having high rigidity and having a linear expansion coefficient in the middle of the linear expansion coefficients of the silicon single-crystal substrate constituting the spacer


81


and the frame


100


.




As described above, the buffering member


116


is interposed between the passage unit


13


and the frame


100


, so that the strength of the passage unit


13


is reinforced by the rigidity of the buffering member


116


. Furthermore, a difference in thermal expansion between the passage unit


13


and the frame


100


is reduced, so that bend and warpage of the passage unit


13


caused by a temperature variation can be prevented from occurring as much as possible, and variations in ink drop ejection performance can be suppressed.




In addition to the above-described construction, in the region opposing the common ink chamber


84


, a recess


117


may be formed on the common ink chamber side, and the region of the elastic plate


87


may be formed as a thin portion


87




c


, so that the compliance of the common ink chamber


87


is ensured. Thus, crosstalk can be more surely reduced. For reference purposes, materials, linear expansion coefficients, Young's modulus, plate thicknesses of elements constituting the recording head of the embodiment are listed in Table 1.

















TABLE 1












Liner










expansion




Young's




Plate








coefficients




modulus




thickness







Materials




(E-6/° C.)




(kg/mm


2


)




(mm)




























Nozzle plate




SUS316




17




19700




0.08






Spacer




Si




2




15900




0.28






Vibrator




PPS+SUS304




about 17




about 700




0.03






Frame




Liquid




38




880




2







crystal







polymer






Buffer member




SUS430




9




20400




0.7














In the embodiment shown in

FIG. 20

, the groove


106


for injecting an adhesive extends to the overhang portion


105


. Alternatively, as shown in

FIG. 26

, a groove


119


which is stopped at the overhang portion


105


may be formed. In the alternative, the adhesive first enters the groove


119


and then penetrates into a narrow wedge-like space


109


in which the upper portion is tapered and which is formed between the fixing substrate


107


and the side wall


108


, and a gap between the end


107




a


of the fixing substrate


107


and the overhang portion


105


by a capillary force, so as to spread therebetween. Accordingly, as compared with the embodiment shown in

FIG. 20

in which the groove is formed up to the overhang portion


105


, the disadvantage in that the adhesive is concentrated in the vicinity of the groove


106


(

FIG. 20

) can be eliminated as far as the flatness of the fixing substrate


107


and the overhang portion


105


is ensured. Thus, the adhesive can be surely diffused to the entire overhang portion


105


. In

FIG. 26

, the reference numeral


119




a


designates an adhesive injection port formed at the upper end of the groove


119


.



Claims
  • 1. A method of producing an ink jet recording head, comprising the steps of:(a) forming a nozzle communicating hole through which a pressurizing chamber is communicated with a nozzle opening, by anisotropic etching performed on both faces of a silicon single-crystal substrate; (b) after said through hole is formed, forming a recess which will serve as the pressurizing chamber, by half etching performed on one of the faces of said silicon single-crystal substrate; and (c) fixing an elastic plate to a face of said silicon single-crystal substrate in which said through hole and said recess are formed in the previous steps, said face being on the side of said recess which will serve as said pressurizing chamber, and fixing a nozzle plate to another face.
  • 2. A method of producing an ink jet recording head, comprising the steps of:(a) forming a nozzle communicating hole through which a pressurizing chamber is communicated with a nozzle opening, by anisotropic etching performed on both faces of a silicon single-crystal substrate; (b) after said through hole is formed, forming a recess which will serve as the pressurizing chamber, by half etching performed on one of the faces of said silicon single-crystal substrate; (c) forming a recess for connection on a face opposing said nozzle opening, by half etching; and (d) fixing an elastic plate to a face of said silicon single-crystal substrate in which said through hole and said recess are formed in the previous steps, said face being on the side of said recess which will serve as said pressurizing chamber, and fixing a nozzle plate to another face.
  • 3. A method of producing an ink jet recording head according to claim 2, wherein the half etching processes in said steps (b) and (c) are simultaneously performed on both faces of said silicon single-crystal substrate.
  • 4. A method of producing an ink jet recording head, comprising the steps of:(a) forming a nozzle communicating hole through which a pressurizing chamber is communicated with a nozzle opening, by anisotropic etching performed on both faces of a silicon single-crystal substrate; (b) after said through hole is formed, forming a recess which will serve as the pressurizing chamber, by half etching performed on one of the faces of said silicon single-crystal substrate; (c) forming a recess through which said nozzle communicating hole is communicated with a common ink chamber, on a face opposing said nozzle opening, by half etching; and (d) fixing an elastic plate to a face of said silicon single-crystal substrate in which said through hole and said recess are formed in the previous steps, said face being on the side of said recess which will serve as said pressurizing chamber, and fixing a nozzle plate to another face.
  • 5. A method of producing an ink jet recording head according to claim 4, wherein the half etching processes in said steps (b) and (c) are simultaneously performed on both faces of said silicon single-crystal substrate.
  • 6. A method of producing an ink jet recording head, comprising the steps of:(a) forming a through hole which serves as a nozzle communicating hole through which a pressurizing chamber is communicated with a nozzle opening, and forming a through hole which serves as a connection hole in a region which serves as a common ink chamber, by anisotropic etching performed on both faces of a silicon single-crystal substrate; (b) after said through holes are formed, forming a recess which serves as the pressurizing chamber and a first common ink chamber, by half etching performed on one of the faces of said silicon single-crystal substrate; (c) forming a recess which serves as a second common ink chamber, by half etching performed on another face of said silicon single-crystal substrate; and (d) fixing an elastic plate to a face of said silicon single-crystal substrate in which said through hole and said recess are formed in the previous steps, said face being on the side of said recess which serves as a first pressurizing chamber, and fixing a nozzle plate to another face.
  • 7. A method of producing an ink jet recording head according to claim 6, wherein the half etching processes in said steps (b) and (c) are simultaneously performed on both faces of said silicon single-crystal substrate.
  • 8. A method of producing an ink jet recording head, comprising the steps of:(a) forming a recess on one face of a silicon single-crystal substrate by anisotropic etching; (b) forming a through hole in a region of said recess by laser processing; and (c) fixing an elastic plate to a face on the side of an opening of said recess, and a nozzle plate to another face.
  • 9. A method of producing an ink jet recording head, comprising the steps of:(a) forming a through hole at a position opposing a nozzle opening of a silicon single-crystal substrate, by laser processing; (b) forming a recess on one face of said silicon single-crystal substrate by anisotropic etching; and (c) fixing an elastic plate to a face on the side of an opening of said recess, and a nozzle plate to another face.
Priority Claims (5)
Number Date Country Kind
7-251787 Sep 1995 JP
7-269191 Sep 1995 JP
7-260587 Oct 1995 JP
7-306622 Oct 1995 JP
8-170605 Jun 1996 JP
Parent Case Info

This application is a division of application Ser. No. 08/708,675, filed Sep. 5, 1996, now U.S. Pat. No. 6,139,132.

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