Claims
- 1. A method of applying to a traffic surface a coating composition consisting of plural ingredients, herein the method comprises the steps of:
- a) depositing a plurality of coating composition ingredients upon a traffic surface to be coated;
- b) bringing into contact with the deposited ingredients at least one set of rotary tools, with each such set of rotary tools including an associated rotary structure having a plurality of associated depending blades that are arranged in an array about an associated center axis that extends substantially normal to the traffic surface, and having connection means movably connecting at least selected ones of the associated blades to the associated rotary structure so that, when the associated rotary structure and the associated blades are rotated about the associated center axis, at least said selected ones of the associated blades are permitted to move a limited amount relative to the associated rotary structure so as to accommodate the character of such portions of the traffic surface as pass beneath said selected associated blades and to maintain relatively close, substantially parallel contact with such portions of the traffic surface;
- c) rotating said at least one set of rotary tools about its associated center axis with at least said selected associated blades being urged into substantially continuous contact with the traffic surface and into contact with the deposited ingredients to effect a rapid mixing of the ingredients to a condition of substantially uniform consistency;
- d) applying the coating that results from the mixing of said ingredients to the traffic surface by continuing to rotate said at least one set of rotary tools about its associated center axis, with at least said selected associated blades moving relative to their associated rotary structure as is needed to conform to the contour of and to substantially maintain contact with such traffic surface portions as are being coated; and,
- e) with the step of depositing a plurality of coating composition ingredients upon a traffic surface being carried out substantially simultaneously with each of the other steps recited above, and including the steps of:
- i) ducting a flow of at least a portion of the coating composition ingredients that are to be deposited to and through a discharge station so as to deposit the flow of ingredients onto traffic surface portions that underlie the discharge station, with the discharge station being located substantially centrally with respect to at least one array of the rotating, depending blades; and,
- ii) moving the center axis of said at least one array along a path of travel that extends across the traffic surface to be coated so that the associated rotating, depending blades are brought into engagement with the deposited coating composition ingredients to effect said mixing of coating composition ingredients and said application of the resulting coating to the traffic surface.
- 2. The method of claim 1 additionally including the steps of:
- a) providing carriage means for supporting the rotary tools for travel along said path of movement across the traffic surface; and,
- b) providing power drive means for rotating the rotary tools about their associated center axis; and,
- c) wherein the step of bringing the rotary tools into contact with deposited ingredients includes moving the carriage means along said path of travel while operating the power drive means to rotate the rotary tools about their associated center axis.
- 3. The method of claim 2 additionally including the steps of:
- a) providing the carriage means with wheel means for supporting the carriage means for movement in a forward direction along said path of travel across the traffic surface; and,
- b) providing surface coating smoothing means that is supported by the carriage means for engaging portions of the traffic surface at locations behind the wheel means; and,
- c) wherein the step of moving the carriage means along said path of travel is effected with the surface smoothing means in engagement with traffic surface portions that are located behind the wheel means to aid in smoothing the applied coating at such locations, and to minimize the presence in the applied coating of wheel tracks.
- 4. The method of claim 2, wherein:
- a) the step of providing carriage means includes the steps of:
- i) providing support structure that overlies the rotary tools and that defines a reservoir for containing a supply of coating ingredients at a location overlying the discharge station;
- ii) providing a hollow, tubular member that communicates with the reservoir and extends downwardly therefrom substantially concentrically about the center axis for ducting coating constituents from the reservoir to the discharge station; and,
- iii) providing bearing means that connects with the hollow, tubular member and that mounts said rotary structure thereon for rotation relative to the carriage means about the center axis;
- b) the step of providing power drive means for rotating the rotary tools about the center axis includes the steps of providing a source of rotary drive force that is supported by the carriage and that is drivingly connected to the rotary structure for rotating the rotary structure about the center axis, and to transmit rotational motion through the connection means to the associated blades to effect rotation of the associated blades about the center axis; and,
- c) the step of ducting a flow of at least a portion of the coating composition ingredients to the discharge station includes the step of providing a controlled flow of said coating composition ingredients from said reservoir through said hollow, tubular member to and through said discharge station for discharge onto such traffic surface portions as underlie the discharge station.
- 5. The method of claim 4 wherein the step of providing a controlled flow includes the steps of:
- a) providing a flow control valve for regulating the flow of said coating composition ingredients from said reservoir to and through said discharge station; and,
- b) adjusting said flow control valve to provide a desirably controlled flow of said coating composition from said reservoir to and through said discharge station for discharge onto such traffic surface portions as underlie the discharge station.
- 6. The method of claim 4, wherein:
- a) the step of providing carriage means also includes the steps of:
- i) providing container structure that does not communicate with said reservoir, and that defines a compartment for containing a supply of such coating ingredients as are to be mixed with the coating ingredients that are contained in said reservoir in order to provide a desired type of resulting coating on the traffic surface; and,
- ii) providing discharge control means for selectively permitting a controlled flow of such coating ingredients to discharge from said compartment onto the traffic surface;
- b) the step of depositing a plurality of coating composition ingredients includes dispensing flows of such ingredients substantially simultaneously from said reservoir and from said compartment; and,
- c) the steps of rotating the rotary tools about the center axis to mix and apply the coating serves to mix in situ on the traffic surface such coating constituents as are deposited on the traffic surface by said flows from said reservoir and from said compartment.
- 7. The method of claim 6 wherein the step of dispensing a flow of ingredients from said compartment includes the step of depositing the ingredients from said flow at a location along said path of travel that is relatively forward with respect to the location along said path of travel of said rotary tools.
- 8. The method of claim 4 wherein the step of moving the carriage means along the path of travel includes the step of utilizing rotary drive force generated by the power drive means for rotating at least selected ones of the wheel means to at least assist in moving the carriage means.
- 9. The method of claim 1 wherein the step of depositing ingredients upon a traffic surface includes the step of depositing separate flows of different ingredients from separate sources of supply.
- 10. The method of claim 9 wherein the step of depositing separate flows of ingredients upon a traffic surface includes the step of intermittently starting and stopping the deposit of at least a selected one of the separate flows ingredients to accommodate variations in the condition of the traffic surface being coated.
- 11. The method of claim 1 wherein the step of rotating the plurality of rotary tools includes the step of adjusting the speed of tool rotation to accommodate the nature of the ingredients that are being applied to the traffic surface.
- 12. The method of claim 11 wherein the step of adjusting the speed of tool rotation includes the step of maintaining the speed of tool rotation about the center axis within the range of about 40 rpm to about 60 rpm.
- 13. The method of claim 2 wherein the step of moving the carriage means along said path of travel includes the step of maintaining forward movement of the carriage means along the path of travel within the range of about 11/2 miles per hour to about 3 miles per hour.
- 14. The method of claim 9 wherein the step of depositing separate flows of different ingredients from separate sources of supply includes the step of metering the deposition flows of said ingredients, and wherein the step of moving the center axis of the rotating tools along the path of travel includes the steps of:
- a) controlling the speed of movement of the center axis along said path; and,
- b) adjusting both the deposition flow rates and said speed of movement in relationship to each other to accommodate both the nature of the coating being applied and the nature of the surface being treated.
- 15. The method of claim 14 further including the step of controlling the speed of rotation of the rotary tools about the center axis, and controlling the speed of movement of the center axis along the travel path in relationship to each other to accommodate the nature of the coating being applied and the condition of the traffic surface being coated.
- 16. Apparatus for applying to a traffic surface a coating composition consisting of plural ingredients, the apparatus comprising:
- a) carriage means including a frame and wheels for supporting the frame atop a traffic surface to be coated, and having an imaginary center axis that extends substantially normal to such portions of the traffic surface as extend along a path of travel and underlie the carriage means as the carriage means moves across traffic surface portions while moving along the travel path;
- b) supply source means including at least one container that is connected to the carriage means as by being mounted on the frame for containing coating constituents that are to be applied to the traffic surface, with said container having a bottom wall that intercepts the center axis, and having bottom wall portions that define an outlet opening that extends about the center axis;
- c) dispensing means connected to the frame and including:
- i) a hollow tubular member that communicates with said outlet opening and depends along the center axis from the location of said outlet opening for defining a discharge opening that is spaced below the outlet opening, with the discharge opening being spaced above traffic surface portions that underlie the carriage;
- ii) valve means for selectively permitting and regulating the flow of coating constituents from said container through said discharge opening, including a valve member that is configured to seatingly engage the outlet opening that is provided in the bottom wall of said container for selectively blocking the flow of coating constituents from said container through the outlet opening, and for selectively permitting a regulated flow of coating constituents from said container through the outlet opening; and,
- iii) valve control means for positioning the valve member relative to the outlet opening so as to selectively move the valve member between a position blocking the flow of coating constituents from said container through the outlet opening, and a position that opens said outlet opening sufficiently to provide a regulated flow of coating constituents through the outlet opening;
- d) applicator means for mixing the deposited ingredients in situ on the traffic surface, and for spreading and applying the resulting coating composition to the traffic surface, including at least one set of rotary tools, with said set including:
- i) an associated rotary structure that extends about and is movably connected to said hollow tubular member for being rotated about the center axis;
- ii) a plurality of associated depending blades that are arranged in an array about the center axis;
- iii) connection means for movably interconnecting at least selected ones of the associated blades to the associated rotary structure for permitting limited movements of the selected associated blades relative to the associated rotary structure so as to accommodate the character of such portions of the traffic surface as pass beneath said selected associated blades and to maintain relatively close, substantially parallel contact with such portions of the traffic surface as the carriage means moves along the path of travel;
- e) power drive means connected to the carriage means as by being supported on the frame, and including:
- i) engine means for rotating a drive shaft;
- ii) centrifugal clutch means drivingly connected to the drive shaft, having output means, and being operable to drivingly connect the drive shaft with the output means for concurrent rotation when the engine is rotating the drive shaft at or above a predetermined speed of rotation;
- iii) first drive connection means drivingly connected to the output means for transferring rotary drive motion from the output means to at least selected ones of the wheels that support the frame for effecting self-propelled movement of the carriage means along the travel path across the traffic surface; and,
- iv) second drive connection means drivingly connected to the output means for transferring rotary drive motion from the output means to the rotary structure for rotating the associated depending blades about the center axis as the carriage means moves along the travel path to effect mixing, spreading and application of the dispensed coating constituents to coat the traffic surface.
- 17. A rotary tool apparatus for depositing coating constituents on a traffic surface, for forming a coating composition on a traffic surface by mixing and spreading the deposited constituents, and for applying the resulting coating composition to the traffic surface as by smoothly spreading the same thereover irrespective of the lateral dimensions of the traffic surface, comprising:
- a) wheel-supported frame means having at least one substantially vertically extending center axis, with the frame means including a frame structure and a plurality of wheels for supporting the frame structure atop a traffic surface;
- b) power drive means connected to and supported by the frame means for providing a source of rotary motion;
- c) hollow, tubular stub shaft means rigidly connected to and supported by the frame means, including at least one hollow, tubular structure that extends about a separate one of said at least one center axis, and having a lower end region that depends from the frame means along its associated center axis to for defining an associated discharge opening that is spaced above traffic surface portions that underlie the carriage;
- d) reservoir means connected to and supported by the frame means and defining interior region means for receiving and containing one or more quantities of coating constituents, including at least one tank-like structure having a bottom wall portion means that cooperates to define at least a part of said interior region means, with the bottom wall portion means having outlet opening means formed therethrough including at least one separate outlet opening that is associated with each of the separate tank-like structures, with said least one outlet opening being positioned within relatively close proximity to at least one associated center axis;
- e) dispensing means for ducting one or more controlled flows of coating constituents from said outlet opening means into the associated hollow, tubular stub shaft means that extends along said associated center axis, and for discharging such ducted controlled flows through said associated discharge opening onto traffic surface that underlie said associated hollow, tubular stub shaft means, including:
- i) conduct means for communicating said at least one part of said interior regions means with the interior of said associated hollow, tubular stub shaft means for ducting at least one flow of coating constituents from said outlet opening means into said associated hollow, tubular stub shaft means for discharge through said associated discharge opening;
- ii) valve means including a separate valve member associated with each of said outlet openings for selectively permitting and preventing said at least one flow of coating constituents to discharge from said reservoir means through said associated outlet opening and into said conduct means, with each of the separate valve members being configured to be moved into and out of seated, sealing engagement with such structure as surrounds and defines its associated outlet opening; and,
- iii) valve control means for positioning each of said valve members relative to its associated outlet opening so as to selectively move such valve member between a position of seated, sealing engagement with such structure as surrounds the associated outlet opening, and positions spaced from the associated outlet opening that selectively permit an associated controlled flow of coating constituents through the associated discharge opening into portions of the associated conduit means and through portions of the associated hollow stub shaft means for discharge through the associated discharge opening onto underlying portions of the traffic surface;
- f) applicator means for mixing the deposited constituents in situ on the traffic surface, and for spreading and applying the resulting coating composition to the traffic surface, including at least one set of rotary tools, with each such set including:
- i) an associated rotary structure that extends about and is movably connected to a selected one of said hollow, tubular stub shafts for being rotated about the associated center axis;
- ii) an associated blade set including a plurality of associated depending blades that are arranged in an array about the associated center axis;
- iii) connection means for movably interconnecting at least selected ones of the associated blades to the associated rotary structure for permitting limited movements of the selected associated blades relative to the associated rotary structure so as to accommodate the character of such portions of the traffic surface as pass beneath said selected associated blades during rotation of the associated blades about the associated center axis, and to maintain relatively close, substantially parallel contact with such portions of the traffic surface as the carriage means moves along the path of travel; and,
- g) power drive means connected to and supported by the frame means for rotating at least one of said sets of rotary tools about its associated center axis as said carriage means is caused to travel across selected portions the traffic surface that reside along a path of travel, with the dispensing means being operated during such travel to deposit coating constituents onto said selected portions of the traffic surface, and with the rotation of said rotary tool means by said power drive means serving to mix and spread the deposited coating constituents, and to apply the resulting coating to said selected portions of the traffic surface.
- 18. The rotary tool apparatus of claim 17, wherein the power drive means includes engine means for providing a power driven drive shaft that serves as a source of rotary motion, throttle means connected to the engine means for controlling the speed of rotation of the drive shaft, clutch means including 1) input means drivingly connected to the drive shaft for rotation in response to rotation of the drive shaft, 2) output means drivingly connected to said rotary tool means for supplying rotary energy thereto for rotating said rotary tool means about said at least one associated center axis, and drive coupling means for selectively drivingly interconnecting the input means with the output means for selectively transmitting rotary energy therebetween to rotate the output means in response to rotation of the input means.
- 19. The rotary tool apparatus of claim 18, wherein said clutch means includes a centrifugal clutch that has an input that defines said input means, an output that defines said output means, and means for defining said drive coupling means for selectively drivingly connect the input means with the output means for concurrent rotation only when the engine is rotating the drive shaft at or above a predetermined speed of rotation.
- 20. The rotary tool apparatus of claim 18 wherein said drive coupling means is operative to drivingly connect the input means with the output means when the speed of rotation of the drive shaft is within the range of about 1,500 rpm to about 3,000 rpm, and wherein the speed of rotation that is thereby imparted to the rotary tool means is within the range of about 45 rpm to about 60 rpm.
- 21. The rotary tool apparatus of claim 18 additionally including propulsion drive connection means for drivingly connecting the drive shaft of the engine means to at least selected ones of the wheels that support the frame structure for effecting self-propelled movement of the frame means across the traffic surface along the path of travel.
- 22. The rotary tool apparatus of claim 21 wherein said propulsion drive connection means is operative to effect self-propelled movement of the frame means across the traffic surface at a speed within the range of about 11/2 mph to about 3 mph in response to operation of the engine means to rotate the drive shaft within the range of about 1,500 rpm to about 3,000 rpm.
- 23. The rotary tool apparatus of claim 21 wherein said propulsion drive connection means includes axle means rotatably connected to the frame means and extending transversely with respect to a forward direction of movement along the path of travel for mounting said selected ones of the wheels, and rotary motion transmitting means for drivingly connecting said drive shaft and said axle for rotating said axle at a much reduced rate of speed in comparison to the speed of rotation of said drive shaft.
- 24. The rotary tool apparatus of claim 17 additionally including at least a pair of bearings for rotatably connecting said rotary structure that extends about and is movably connected to an associated hollow, tubular stub shaft for being rotated about the associated center axis, with such bearings being vertically spaced one from another along said associated center axis.
- 25. The rotary tool apparatus of claim 17 wherein:
- a) auxiliary tank-like means is provided for containing coating constituents, with said auxiliary tank-like means being connected to and supported by the frame means; and,
- b) auxiliary dispensing means is provided for controllably dispensing contents from the auxiliary tank-like means onto the traffic surface at least one auxiliary location that is spaced forwardly along said path of travel relative to said discharge opening of said reservoir means.
- 26. The rotary tool apparatus of claim 25 wherein:
- a) when said rotary tool means rotates about its associated center axis, it does so within a circle of movement that extends about its associated center axis; and,
- b) said auxiliary dispensing means is operable to dispensing coating constituents from said auxiliary tank-like means onto the traffic surface at said at least one auxiliary location, with such dispensed constituents being dropped onto the traffic surface outside said circle of movement at a location that is spaced forwardly from said circle of movement.
- 27. The rotary tool apparatus of claim 26 additionally including protective deflector skirt means that depends from front portions of the frame structure and that has center portions that extend forwardly as they depend downwardly for assisting to guide coating constituents that are dispensed from said auxiliary dispensing means to avoid their striking said rotary tool means, and to help assure that such dispensed constituents are dropped onto the traffic surface at locations that are outside said circle of movement of the rotary tool means.
- 28. The rotary tool apparatus of claim 17 additionally including skirt means that depends from at least selected portions of the frame means for selectively enshrowding at least selected portions of the rotary tool means to prevent unwanted object contact therewith.
- 29. The apparatus of claim 17 wherein the connecting means that movably interconnects a set of depending blades to an associated rotary structure includes a plurality of tubular arms that extend substantially radially relative to the associated center axis, with the arms having inner end regions pivotally connected to their associated rotary structure, and outer end regions pivotally connected to adjustable-angle blade mounting means for positioning the associated depending blades at selected angles of inclination relative to the radially extending arms.
- 30. The apparatus of claim 29 wherein the adjustable-angle blade mounting means supports inclines the associated depending blades such that each has a radially outer end region that leads its associated radially inner end region as the depending blades are rotated about the center axis during operation of the apparatus.
- 31. The apparatus of claim 29 wherein at least selected ones of the depending blades each includes a panel of resilient material that is supported along an upper edge region, and that has a lower edge region that is biased into toward engagement with the traffic surface.
- 32. The apparatus of claim 31 wherein the biasing of said selected ones of the depending blades toward engagement with the traffic surface is effected, at least in part, by the weight of the depending blades and their associated arms.
- 33. The apparatus of claim 29 wherein the arms are elongate, tubular member that have their radially inner and outer end regions received in radially inward and radially outward yoke-like formations that are connected to the rotary structure and to the depending blades, respectively, as by a set of inner pivot pins that extend through aligned holes formed through the inner end regions and the inner yoke-like formations, and as by a set of outer pivot pins that extend through aligned holes formed through the outer end regions and the outer yoke-like formations, respectively.
- 34. The apparatus of claim 33 wherein the pivot pins of at least one of the sets of inner and outer pivot pins extend substantially horizontally.
- 35. The apparatus of claim 34 wherein the pivot pins of the other of the sets extend along axes that are inclined slightly from the horizontal so as to incline the depending blades slightly from the vertical so as to cause lower portions of each of the depending blades to slightly trail associated upper portions of the depending blades as the rotary tools are rotated about the associated center axis during operation of the apparatus so as to minimize tool "chatter."
- 36. The apparatus of claim 17 additionally including smoothing means connected to the frame means and depending therefrom into engagement with traffic surface portions located behind all of the support wheels of the apparatus for assisting to smooth the applied coating and for minimizing wheel track marks in the resulting coating.
- 37. The apparatus of claim 36 wherein:
- a) the smoothing means includes an elongate panel of resilient material that is positioned to extend substantially fully across the back of the frame structure of the apparatus; and,
- b) adjustable positioning means is provided for connecting the panel of resilient material to the frame structure, with the positioning means being adjustable to position bottom edge portions of the panel of resilient material selectively into closely spaced relationship and selectively into engagement with the traffic surface.
- 38. The apparatus of claim 37 wherein the adjustable positioning means includes a pair of brackets that connect with opposed side portions of the frame structure, with each of the brackets defining a substantially vertically extending opening extending therethrough that is internally threaded, and with the positioning means further including a pair of externally threaded sleeve means that each is connected to the panel of resilient material and that are threaded into a separate one of the threaded openings for adjustably positioning the height of the panel of resilient material relative to the traffic surface.
- 39. The apparatus of claim 38 wherein the sleeve means each have substantially vertically extending passages formed therethrough, and wherein the adjustable positioning means additionally includes 1) a pair of rod-like members that each extend through a separate one of the passages, have lower end regions connected to upper edge portions of the panel of resilient material, and have upper end regions that are threaded and carry lock nuts, with the rod-like members being free to move vertically within the passages so as to provide a mounting of the panel of resilient material that accommodates a limited amount of vertical movement of the panel of resilient material as its lower edge portions travel over and at least occasionally engage portions of the traffic surface.
- 40. The apparatus of claim 39 additionally including biasing means interposed between the rod means and their associated sleeve means for biasing the panel of resilient material downwardly toward engagement with the traffic surface.
- 41. The apparatus of claim 40 wherein the sleeve means carry wrench-engageable formations to facilitate their being adjusted as by being threaded upwardly or downwardly through the threaded openings of their associated brackets.
CROSS-REFERENCE TO RELATED PATENTS AND APPLICATIONS
The present application is a continuation-in-part of application Ser. No. 07/368,084 filed 06/19/89 (issued 09/25/90 as U.S. Pat. No. 4,958,955--referred to hereinafter as the Third Parent Case), which was filed as a continuation of U.S. Ser. No. 07/213,449 filed 06/28/88 (abandoned), which was filed as a continuation of U.S. Ser. No. 07/085,253 filed 08/11/87 (abandoned), which was filed as a continuation of U.S. Ser. No. 06/892,337 filed 08/01/86 (abandoned), which was filed as a continuation-in-part of U.S. Ser. No. 06/532,742 filed 09/16/83 (issued 08/05/86 as U.S. Pat. No. 4,603,999--referred to hereinafter as the Second Parent Case), which was filed as a continuation-in-part of U.S. Ser. No 06/408,484 filed 08/16/82 (issued 10/16/84 as U.S. Pat. No. 4,477,203--referred to hereinafter as the First Parent Case), the disclosures of all of the aforementioned being incorporated herein by reference.
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Continuations (3)
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213449 |
Jun 1988 |
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Parent |
85253 |
Aug 1987 |
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Parent |
892337 |
Aug 1986 |
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Continuation in Parts (3)
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368084 |
Jun 1989 |
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532742 |
Sep 1983 |
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408484 |
Aug 1982 |
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