METHODS OF PREVENTING DEFECTS IN ANTIREFLECTIVE COATINGS

Information

  • Patent Application
  • 20070178404
  • Publication Number
    20070178404
  • Date Filed
    January 30, 2006
    18 years ago
  • Date Published
    August 02, 2007
    16 years ago
Abstract
A method of forming a relief image on a substrate including: applying over a substrate a layer of an antireflective coating; and vacuum processing the antireflective coating. This method reduces the number of pinhole defects present in the antireflective coating.
Description

BRIEF DESCRIPTION OF THE DRAWING

The sole FIGURE is a pictorial representation (through cross sectional views) showing the basic methoding of the invention.


Claims
  • 1. A method of forming a relief image on a substrate comprising: applying over a substrate a layer of an antireflective coating; andvacuum processing the antireflective coating prior to curing.
  • 2. The method according to claim 1, further comprising applying a photoresist layer over the antireflective coating layer; and exposing and developing the photoresist layer.
  • 3. The method according to claim 1, further comprising adding a thermal acid generator selected from the group consisting of a sulfonate having an optionally substituted phenyl substituent, an optionally substituted benzenesulfonate salt, a para-alkylbenzenesulfonate salt, a toluenesulfonate acid amine salt, a sulfonate having an optionally substituted anthracene substituent, and a nitrogen-containing cation component.
  • 4. The method according to claim 1 further comprising adding a material capable of undergoing a thermally induced crosslinking reaction to said antireflective coating.
  • 5. The method according to claim 4, wherein the antireflective coating is crosslinked prior to application of the photoresist layer.
  • 6. The method according to claim 4, wherein the material capable of undergoing a thermally induced crosslinking reaction is an amine based crosslinker.
  • 7. The method according to claim 1, wherein the antireflective coating comprises a resin selected from the group consisting of chromophore units, quinolinyl groups, a phenol based polymer, and an anthracene based polymer.
  • 8. The method according to claim 1, wherein the substrate is selected from the group consisting of silicon, silicon dioxide, aluminum-aluminum oxide microelectronic wafers, gallium arsenide, silicon carbide, ceramic, quartz and copper substrates.
  • 9. The method according to claim 1, wherein the vacuum processing is performed at or near ambient temperature.
  • 10. The method according to claim 9, wherein said ambient temperature is from about 20° C. to about 50° C.
  • 11. The method according to claim 10, wherein said ambient temperature is from about 22° C. to about 30° C.
  • 12. The method according to claim 10, wherein said vacuum processing is performed at a pressure from about 10−5 to about 10−7 Torr.
  • 13. An antireflective coating formed from the method according to claim 1.