The present invention relates to multilayer ceramic capacitors.
A multilayer capacitor is known in which an equivalent series inductance (ESL) is made small by thickening a current flow route, shortening the current flow route, canceling the magnetic fields generated by currents with different polarities each other, or doing the like. Japanese Unexamined Patent Application Publication No. 2006-135333 discloses an example of a multilayer capacitor having an ESL made small.
A multilayer capacitor 200 disclosed in Japanese Unexamined Patent Application Publication No. 2006-135333 includes a capacitor body 210 in which multiple dielectric layers 201, multiple first inner electrodes 202, and multiple second inner electrodes 203 are laminated, as illustrated in
However, in a structure like the multilayer capacitor 200 in which the multiple via conductors 204 and 205 are arranged in the matrix form as disclosed in Japanese Unexamined Patent Application Publication No. 2006-135333, an effective area where the first inner electrodes 202 and the second inner electrodes 203 are opposed to each other is reduced and accordingly an electrostatic capacitance is reduced.
Example embodiments of the present invention provide multilayer ceramic capacitors each capable of achieving an electrostatic capacitance increased as compared with a conventional multilayer ceramic capacitor in which via conductors are arranged in a matrix form.
A multilayer ceramic capacitor according to an example embodiment of the present invention includes a capacitor body in which a plurality of dielectric layers, a plurality of first inner electrodes, and a plurality of second inner electrodes are laminated, first via conductors provided inside the capacitor body and electrically connected to the plurality of first inner electrodes, second via conductors provided inside the capacitor body and electrically connected to the plurality of second inner electrodes, first outer electrodes provided on a surface of the capacitor body and electrically connected to the first via conductors, and second outer electrodes provided on a surface of the capacitor body and electrically connected to the second via conductors, in which, in a reference layout in which m×n (m and n are each a natural number of 4 or more) virtual lattice points are set in a view of the capacitor body seen in a laminate direction of the dielectric layers, the first inner electrodes, and the second inner electrodes, and in which via conductors including the first via conductors and the second via conductors are arranged at all the virtual lattice points, the first via conductors and the second via conductors are not arranged at least in portion of (m-2)×(n-2) of the virtual lattice points located inside outermost peripheral virtual lattice points.
According to a multilayer ceramic capacitor of an example embodiment of the present invention, the first via conductors and the second via conductors are not arranged at one to (m-2)×(n-2) of the virtual lattice points located inside the outermost peripheral virtual lattice points among the m×n virtual lattice points, so that it is possible to increase an electrostatic capacitance as compared with a structure in which the via conductors are arranged at all the m×n virtual lattice points.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the example embodiments with reference to the attached drawings.
Hereinafter, example embodiments of the present invention will be described to specifically explain features of the present invention.
The multilayer ceramic capacitor 100 includes a capacitor body 1, first via conductors 5, second via conductors 6, first outer electrodes 11, and second outer electrodes 12.
The capacitor body 1 has a structure in which multiple dielectric layers 2, multiple first inner electrodes 3, and multiple second inner electrodes 4 are laminated. To be more specific, the capacitor body 1 has a structure in which the multiple first inner electrodes 3 and the multiple second inner electrodes 4 are alternately laminated with the dielectric layers 2 interposed in between.
The dielectric layers 2 may be made of any material and, for example, are made of a ceramic material including BaTiO3, CaTiO3, SrTiO3, SrZrO3, or CaZrO3 as a main component. To such main component, a subcomponent such as a Mn compound, a Fe compound, a Cr compound, a Co compound, or a Ni compound may be added whose content is smaller than that of the main component.
The capacitor body 1 may have any shape. In the present example embodiment, the capacitor body 1 has a rectangular or substantially rectangular parallelepiped shape as a whole. The rectangular or substantially rectangular parallelepiped shape as a whole is defined as a shape that has six surfaces and can be regarded as a rectangular parallelepiped as a whole even though the shape is an imperfect rectangular parallelepiped like a rectangular or substantially rectangular parallelepiped shape with rounded corners or edges or a rectangular or substantially rectangular parallelepiped shape with uneven surfaces. Therefore, the capacitor body 1 has a first major surface 1a, a second major surface 1b, a first side surface 1c, a second side surface 1d, a third side surface 1e, and a fourth side surface 1f.
The first major surface 1a and the second major surface 1b in the capacitor body 1 are surfaces opposed to each other in a laminate direction T of the dielectric layers 2, the first inner electrodes 3, and the second inner electrodes 4. In the present example embodiment, the first major surface 1a and the second major surface 1b each have a rectangular or substantially rectangular shape, more specifically, a square shape. However, the shape of the first major surface 1a and the second major surface 1b should not be limited to the rectangular or substantially rectangular shape. The first side surface 1c to the fourth side surface 1f in the capacitor body 1 are surfaces other than the first and second major surfaces 1a and 1b among the surfaces of the capacitor body 1. The first side surface 1c to the fourth side surface 1f in the capacitor body 1 are orthogonal to the first and second major surfaces 1a and 1b, but do not have be orthogonal to the first and second major surfaces 1a and 1b.
The capacitor body 1 may have any dimensions. For example, the rectangular or substantially rectangular shape of the capacitor body 1 in plan view may have a lengthwise dimension of about 0.3 mm or more and about 3.0 mm or less and a widthwise dimension of about 0.3 mm or more and about 3.0 mm or less, and a dimension of the capacitor body 1 in the laminate direction T may be about 50 μm or more and about 200 μm or less, for example. The dimension of the capacitor body 1 in the laminate direction T is a thickness of the capacitor body 1.
The first inner electrodes 3 and the second inner electrodes 4 may be made of any materials, and it is possible to use, for example, any of metals such as Ni, Cu, Ag, Pd, Pt, Fe, Ti, Cr, Sn, or Au, alloys including these metals, and so on. The first inner electrodes 3 and the second inner electrodes 4 may include, as a common material, the same ceramic material as the dielectric ceramic material included in the dielectric layers 2. In this case, the percentage of the common material included in the first inner electrodes 3 and the second inner electrodes 4 is, for example, about 20 vol % or less.
Each of the first inner electrodes 3 and the second inner electrodes 4 has any thickness, which may be, for example, about 0.3 μm or more and about 1.0 μm or less. The numbers of the first inner electrodes 3 and the second inner electrodes 4 in the laminate are any numbers, but the total number of both may be, for example, about 10 or more and about 150 or less.
As illustrated in
In the multilayer ceramic capacitor 100, the first inner electrodes 3 and the second inner electrodes 4 are opposed to each other with the dielectric layers 2 interposed in between, thereby generating an electrostatic capacitance.
The first via conductors 5 are provided inside the capacitor body 1 and are electrically connected to the multiple first inner electrodes 3. To be more specific, the first via conductors 5 are provided inside the capacitor body 1 in such a manner that the first via conductors 5 extend in the laminate direction T from the first major surface 1a to the second major surface 1b of the capacitor body 1. The first via conductors 5 are inserted through the second through holes 4a formed in the second inner electrodes 4 and thus are isolated from the second inner electrodes 4.
The second via conductors 6 are provided inside the capacitor body 1 and are electrically connected to the multiple second inner electrodes 4. To be more specific, the second via conductors 6 are provided inside the capacitor body 1 in such a manner that the second via conductors 6 extend in the laminate direction T from the first major surface 1a to the second major surface 1b of the capacitor body 1. The second via conductors 6 are inserted through the first through holes 3a formed in the first inner electrodes 3 and thus are isolated from the first inner electrodes 3.
Although both of the first via conductors 5 and the second via conductors 6 are exposed to the second major surface 1b of the capacitor body 1 as illustrated in
The first via conductors 5 and the second via conductors 6 may be made of any materials, and it is possible to use, for example, any of metals such as Ni, Cu, Ag, Pd, Pt, Fe, Ti, Cr, Sn, or Au, alloys including these metals, and so on.
The first via conductors 5 and the second via conductors 6 have any shape, but may have, for example, a columnar shape. In this case, the diameter of the first via conductors 5 and the second via conductors 6 is, for example, about 30 μm or more and about 150 μm or less. In addition, a distance between the first via conductor 5 and the second via conductor 6 next to each other, more specifically, a distance L1 between the center of the first via conductor 5 and the center of the second via conductor 6 (see
The first outer electrodes 11 are provided on a surface of the capacitor body 1 and are electrically connected to the first via conductors 5. In the present example embodiment, the first outer electrodes 11 are provided on only one of the first and second major surfaces 1a and 1b opposed in the laminate direction T among the surfaces of the capacitor body 1.
The second outer electrodes 12 are provided on a surface of the capacitor body 1 and are electrically connected to the second via conductors 6. In the present example embodiment, the second outer electrodes 12 are provided on only one of the first and second major surfaces 1a and 1b of the capacitor body 1.
The first outer electrodes 11 and the second outer electrodes 12 are made of any materials. In the present example embodiment, the first outer electrodes 11 and the second outer electrodes 12 are plated electrodes formed by plating. Examples of a material for forming the plated electrode include Cu, Ni, Sn, and so on. The plated electrode may have a single layer or multiple layers.
As illustrated in
According to an example embodiment of the present invention, layout positions of the first via conductors 5 and the second via conductors 6 are uniquely arranged. Hereinafter, description will be given of the layout positions of the first via conductors 5 and the second via conductors 6 in the multilayer ceramic capacitor 100 in the present example embodiment.
As illustrated in
As illustrated in
With the structure in which the first via conductors 5 and the second via conductors 6 are not arranged at some of the virtual lattice points as compared with the reference layout in which the via conductors 7 are arranged at all the virtual lattice points T1 to Tx (see
In particular, as illustrated in
In a structure in which the via conductors are not arranged at some of the virtual lattice points in the reference layout, the ESR (equivalent series resistance) and the ESL (equivalent series inductance) are increased as compared with a multilayer ceramic capacitor having the reference layout. However, when the multilayer ceramic capacitor 100 in the present example embodiment and another multilayer ceramic capacitor 110 with a different electrostatic capacitance are connected in parallel to a power supply line as illustrated in
Here, the virtual lattice points at which the first via conductors 5 and the second via conductors 6 are not arranged among the virtual lattice points located inside the outermost peripheral virtual lattice points in the reference layout are preferably virtual lattice points corresponding to the via conductors through each of which a small current flows when a voltage is applied between the first and second outer electrodes 11 and 12 in the reference layout. Specifically, when the voltage is applied between the first and second outer electrodes 11 and 12 in the reference layout, the magnitude of the current flowing through each of the first via conductors 5 and the second via conductors 6 varies depending on the positions of the virtual lattice points T1 to Tx. A structure in which the first via conductors 5 and the second via conductors 6 are not arranged at the virtual lattice points corresponding to the via conductors through each of which a small current flows with voltage application makes it possible to reduce an increase in the ESL.
In sum, the structure in which the first via conductors 5 and the second via conductors 6 are not arranged at the virtual lattice points corresponding the via conductors through each of which a small current flows when the voltage is applied between the first and second outer electrodes 11 and 12 in the reference layout among the virtual lattice points located inside the outermost peripheral virtual lattice points in the reference layout makes it possible to achieve both an increase in the electrostatic capacitance and a suppression of an increase in the ESL.
In a case where a large current flows through each of the via conductors 7 located at the virtual lattice points Tl to T5 and a small current flows through each of the via conductors 7 located at the virtual lattice points T21 to T25 when the voltage is applied between the first and second outer electrodes 11 and 12 in the reference layout illustrated in
However, in the multilayer ceramic capacitor 100 of the present example embodiment in which the first via conductors 5 and the second via conductors 6 are not arranged at the virtual lattice points located inside the outermost peripheral virtual lattice points in the reference layout, an influence of an increase in the ESL depending on the mounting orientation of the multilayer ceramic capacitor 100 is less likely to occur. For example, in a case where multiple virtual lattice points at which the first via conductors 5 and the second via conductors 6 are arranged are in a symmetric layout, such as a line-symmetric or point-symmetric layout, this structure is preferable because there is no influence of an increase in the ESL depending on the mounting orientation of the multilayer ceramic capacitor 100. In particular, in the case where the multiple virtual lattice points at which the first via conductors 5 and the second via conductors 6 are arranged are in a point-symmetric layout as illustrated in
In the present example embodiment, a difference between the number of the first via conductors 5 and the number of the second via conductors 6 is 1 or less. If there is a large difference between the number of the first via conductors 5 and the number of the second via conductors 6, a deviation between the distribution of the currents flowing through the first via conductors 5 and the distribution of the currents flowing through the second via conductors 6 is large and the ESL increases. However, if the difference between the number of the first via conductors 5 and the number of the second via conductors 6 is 1 or less, the aforementioned increase in the ESL can be reduced or prevented. In particular, a structure in which the difference between the number of the first via conductors 5 and the number of the second via conductors 6 is 0 is preferable because the deviation between the distribution of the currents flowing through the first via conductors 5 and the distribution of the currents flowing through the second via conductors 6 can be more reduced or prevented and an increase in the ESL can be more reduced or prevented.
In the examples illustrated in
As presented in
In sum, the multilayer ceramic capacitor 100 in the present example embodiment has the larger electrostatic capacitance than that of the multilayer ceramic capacitor in Comparative Example 1 in which the via conductors are arranged at all the virtual lattice points, and has the lower ESR and ESL than those of the multilayer ceramic capacitor in Comparative Example 2 in which the via conductors are not arranged at some outermost peripheral virtual lattice points in the reference layout.
The present invention is not limited to the aforementioned example embodiments, but may be altered in various applications and modifications within the scope of the present invention. For example, the first outer electrodes 11 and the second outer electrodes 12 are provided on only one of the first major surface 1a and the second major surface 1b opposed in the laminate direction T among the surfaces of the capacitor body 1 in the foregoing description, but may be provided on both of the first major surface 1a and the second major surface 1b.
While example embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2022-043492 | Mar 2022 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2022-043492 filed on Mar. 18, 2022 and is a Continuation Application of PCT Application No. PCT/JP2023/008255 filed on Mar. 6, 2023. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2023/008255 | Mar 2023 | WO |
Child | 18786661 | US |