The present invention relates to a fast, non-destructive line-to-line spacing determination methodology with combined I-V and C-V measurement and a related testing structure and system, to accurately determine line-to-line spacing for in-line fabrication monitoring and for low-k time dependent dielectric breakdown (TDDB) reliability evaluation.
Poor process controls may cause huge line spacing variation across a semiconductor wafer during back-end-of-the-line (BEOL) integration. In consequence, significant degradation in yield, performance, and reliability may be observed. Line spacing variation imposes challenges for accurate time dependent dielectric breakdown (TDDB) reliability lifetime projection.
The minimum spacing between metal-leads in advanced integrated circuits (ICs) continues to decrease with each new generation of technology. In fact, the dielectric thickness between adjacent metal-lines is rapidly decreasing to values (<100 nm). And, with a narrower line spacing there is higher capacitance between line-to-line spacing. This higher capacitance between the line-to-line spacing may create a large potential for cross-talk, where if the spacing is close, a signal of one line may affect the signal of another line. Moreover, if the line spacing is narrower than specification and two lines touch or are too close, the chip may breakdown over time. Additionally, with narrower line spacing, a higher electric field is produced, which may reduce the lifetime of the device.
Due to a desire to lower the line-to-line capacitance, in order to minimize the RC time-delay response of the interconnect network, to minimize the power consumption, and to prevent cross-talk, low dielectric constant (low-k) materials have been introduced as interconnect dielectrics. However, these low-k dielectric materials do not have the dielectric strength of dense amorphous SiO2 insulators. Rather, the dielectric strength of these low-k dielectric materials is generally degraded by the presence of weaker bonds, e.g., Si—C bonds, greater number of traps, porosity, mobile-ions, etc. Additionally, the higher electric field due to the narrow line spacing may cause the interlevel dielectric between the spacings to breakdown over time.
With the wide application of low-k and ultra low-k dielectric materials, the long term reliability of these materials is rapidly becoming one of the most critical challenges for technology development. Low-k time dependent dielectric breakdown (TDDB) is commonly considered an important reliability issue because low-k materials generally have weaker intrinsic breakdown strength than traditional SiO2 dielectrics. This problem is further exacerbated by the aggressive shrinking of the interconnect pitch due to continuous technology scaling.
Since low-k TDDB is important for low-k dielectric technology development and lifetime modeling, TDDB stresses are recommended to be performed routinely to assure a robust technology development and an accurate reliability lifetime prediction. However, TDDB test results are very sensitive to line-to-line spacing variation. As all the chips under TDDB test will receive the same stress voltage, the final time-to-fail of each chip is strongly dependent on spacing. Chips with larger spacing will last longer because they see less electric field, but chips with narrower spacing will last shorter because they see a higher electric field. Therefore, such time-to-fail variation caused by spacing will impact an accurate lifetime projection.
Current possible ways for characterization of line spacing for fully integrated wafers includes C-V measurement analysis, double VRDB, and destructive physical analysis, e.g., scanning electron microscopy (SEM) or transmission electron microscopy (TEM). However, there are drawbacks to each of these techniques.
C-V profiling is a technique used for characterization of semiconductor materials and devices. C-V measurement analysis is a simple and non-destructive test for characterization of line spacing for fully integrated wafers. However, with C-V measurement a large low-k area must be tested, i.e., only testing one pair of interconnects may not be sufficient to reach a C-V meter's resolution. That is, the test structure may be many pairs of interconnects, e.g., hundreds, tested together.
Additionally, C-V measurement measures other capacitances of the device, e.g., fringing capacitance, parasitic capacitance, end capacitance, next nearest neighbor capacitance, etc. By accounting for these other capacitances, the C-V measurement for direct line-to-line capacitance may be inaccurate, resulting in an inaccurate line-to-line spacing determination.
Furthermore, a determined C-V capacitance may be misleading due to variations of line spacing and line height (therefore the line area) of a semiconductor device. As capacitance is dependent on both line spacing and line height (area), the resulting calculated capacitance may be the same for different structures if both the line spacing and height vary between test structures. Thus, with a determined C-V profile, it may be difficult to extract an accurate line-to-line spacing, as the C-V variations may be due either to changes in the line-to-line spacing or the changes in the line area. In this way, a C-V profile alone may indicate misleading line-to-line spacing results. Another problem associated with C-V measurement for line spacing measurement is how to determine the dielectric constant. Process changes and new material introductions could lead to a dielectric constant change. Without knowing the exact dielectric constant, spacing could not be accurately determined from C-V measurement.
Double voltage ramp dielectric breakdown (VRDB) tests may also be used to determine a characterization of line-to-line spacing for fully integrated wafers. Using the double VRDB test, two ramp rates are used to extract a line-to-line spacing. More specifically, a first ramp rate is used on one set of chips, and a second ramp rate is used on a second set of chips.
However, there are concerns with the double VRDB test as well. VRDB testing is a destructive test, whereby the two different devices subjected to the testing are destroyed during testing. Additionally, inherent chip-to-chip variation may be a problem. As the two ramp rates are tested on two different sets of devices to generate a single spacing value for both devices, an actual line-to-line spacing is not determined. Rather, using the double VRDB test on two different devices, an average line-to-line spacing is obtained, which may be somewhat inaccurate. That is, chip performance and reliability are best determined from an actual localized spacing, and not from an average spacing.
Furthermore, using a double VRDB test still requires a pre-known TDDB kinetic parameter. Therefore, a time dependent dielectric breakdown (TDDB) test must be performed. More specifically, in order to perform the double VRDB test, a field acceleration factor, γ, must be determined from a TDDB test. Additionally, the TDDB test may require at least two further destructive tests, wherein at least two additional devices are destroyed. Furthermore, using the field acceleration factor, γ, determined from the TDDB test for the VRDB test assumes that TDDB and VRDB follow exactly the same breakdown mechanism. However, experimentation has shown that the field acceleration factor, γ, determined from the TDDB test may not be the same value as that for voltage breakdown in the VRDB test.
Additionally, scanning electron microscopy (SEM) or transmission electron microscopy (TEM) analysis may be used to determine a characterization of line spacing for fully integrated wafers. With SEM, electrons are thermionically emitted from a tungsten or lanthanum hexaboride (LaB6) cathode and are accelerated towards an anode. When the primary electron beam interacts with the sample, the electrons lose energy by repeated scattering and absorption within a teardrop-shaped volume of the specimen known as the interaction volume. The energy exchange between the electron beam and the sample results in the emission of electrons and electromagnetic radiation which can be detected to produce an image. Additionally, TEM is an imaging technique whereby a beam of electrons is transmitted through a specimen, then an image is formed, magnified and directed to appear either on a fluorescent screen or layer of photographic film (see electron microscope), or to be detected by a sensor such as a CCD camera.
However, there are drawbacks to SEM and TEM techniques as well. More specifically, SEM and TEM techniques are destructive. Thus, an accurate line spacing may be determined for those devices actually measured using SEM or TEM techniques, however, those devices are destroyed. An estimated line-to-line spacing for non-tested devices may be determined from the measured line-to-line spacing of the destroyed device; however, as this is an estimation, the estimated line spacing may be inaccurate. Additionally, SEM and TEM techniques are very time-consuming tests. Furthermore, with SEM and TEM techniques, only a small area of a device is examined, resulting in a very localized analysis.
Accordingly, there exists a need in the art to overcome the deficiencies and limitations described hereinabove.
In a first aspect of the invention, a method comprises experimentally determining a slope kCA, experimentally determining a slope kSE, and determining a line-to-line spacing of a device from the slope kCA and the slope kSE.
In a second aspect of the invention, a computer program product comprising a computer usable medium having readable program code embodied in the medium. The computer program product includes at least one component to experimentally determining a slope kCA, experimentally determining a slope kSE, and determining a line-to-line spacing of a device from the slope kCA and the slope kSE.
In a third aspect of the invention, an AreaComb macro structure, comprises a plurality of comb-comb structures. Furthermore, each comb-comb structure comprises first and second parallel bases, a plurality of first combs transversely projecting from the first base towards the second base, and a plurality of second combs transversely projecting from the second base towards the first base, wherein the plurality of first combs are interspaced with the plurality of second combs in an alternating manner.
The invention relates to a system, method and structure for a fast, non-destructive testing, independent of TDDB, to accurately determine line-to-line spacing for low-k TDDB reliability evaluation and in-line process monitoring. More specifically, the present invention relates to a fast, non-destructive line-to-line spacing determination methodology with combined I-V and C-V measurement and a related testing structure and system, to accurately determine line-to-line spacing for low-k time dependent dielectric breakdown (TDDB) reliability evaluation and in-line processing monitoring. By implementing the present invention, it is now possible to achieve excellent line-to-line spacing determination results, while minimizing the destruction of devices and the time required to perform the analysis.
According to an aspect of the invention, a C-V measurement may be performed on an AreaComb macro structure for all dies. A fast I-V ramp to breakdown may be performed on one or two dies to determine the SE conduction region. Additionally, a non-destructive I-V ramp with a fixed voltage range may be performed on the AreaComb macro testing structure. A slope kCA may be extracted from the capacitance versus area curve of the C-V measurement and a slope kSE-control may be extracted from a ln(I) versus V0.5 plot determined from the I-V ramp measurement. Using the experimentally determined slope kCA and the experimentally determined slope kSE-control, a spacing determination of the AreaComb structure may be made. The non-destructive I-V ramp may be repeated on different test macros to determine a slope kSE-measured for that test macro, and the spacing for the test macro may be determined by comparing the slope kSE-measured with the slope kSE-control from the AreaComb analysis.
C=ε
rsε0A/s (1)
where A is the tapered trench side wall area (trench height) determined by line length, trench height, and taper angle, s is the line-to-line spacing, εrs is a static dielectric constant, and ε0 is a permittivity value in a vacuum, or the dielectric constant of free space.
According to an aspect of the invention, a universal slope kCA may be experimentally determined from the plot of capacitance versus area, as shown in
k
CA
=ΔC/ΔA=ε
rsε0/s=aεrdε0/s (2)
where εrd is a dynamic dielectric constant and a is a constant.
In order to accurately determine a line-to-line spacing, it is desired to provide a test that is less sensitive to test set-ups or test structure layouts (e.g., device area) and test conditions (e.g., temperature, ramp rate), while being more universally sensitive to line spacing. For example, an experimentally determined slope in a Schottky emission (SE) region is very sensitive to different line-to-line spacings (
As is shown in
In contrast, as further shown in
By testing within the SE conduction region, test structure size and test condition sensitivities may be minimized. As explained above, with reference to
Also, a fast I-V ramp to breakdown on one or two dies may be performed to determine the SE conduction region 20. As this voltage ramp is to breakdown, these one or two dies will be destroyed. However, according to an aspect of the invention, the fast I-V ramp to breakdown to determine the SE conduction region 20 is the only required destructive testing.
Once the SE region has been determined, a non-destructive I-V ramp within a fixed voltage range may be performed on the AreaComb macro testing structure, to generate an I-V plot. The I-V plot may then be used to generate a plot of ln(I) versus V0.5. By knowing the range of the SE region 20, an applied voltage may be controlled to ensure that the voltage does not ramp beyond the SE region 20 to the voltage plateau 10, or voltage breakdown.
k
SE-control=βSE/(kBT(s)0.5) (3)
where βSE is a pre-factor of field term, kB is Boltzmann's constant, T is the temperature in Kelvin, and s is the line-to-line spacing.
Additionally, βSE may be described according to the equation:
βSE=(q3/(4πεrdε0))0.5 (4)
where q is the electric charge and εrd is the dynamic dielectric constant. As is understood by one skilled in the art βSE is a pre-factor of field term from the Schottky emission conduction region leakage equation, which may be expressed as:
J
SE
=A*T
2
exp((βSE(E)0.5−ΦSE)/kBT). (5)
According to a further aspect of the invention, using equations (2), (3) and (4), a control line-to-line spacing scontrol for the AreaComb macro test structure may be extracted from the two experimentally determined slopes kCA and kSE-control without any guessing and knowing of any SE parameters such as dielectric constant and effective Richardson constant A*. Moreover, the experimentally determined slopes, kCA and kSE-control, are based on actual hardware, thus giving an accurate monitoring of line-to-line spacing without any baseline inputs or assumptions. Thus, according to an aspect of the invention, the line-to-line spacing scontrol, may be described according to the equation:
s
control=(a)0.5×(q3/(4πkCA))0.5×1/kSE-control×1/kBT (6)
where (a)0.5 is approximately 1.8.
More specifically, a line-to-line spacing for the test macro smeasured may be determined according to the following equation:
s
measured=((kSE-measured×(scontrol)0.5)/kSE-control)2. (7)
Thus, according to the invention, a spacing smeasured may be determined for all I-V rampable structures after a reliable kCA parameter extraction for the AreaComb test structure. Furthermore, according to the invention, there is no need to know some critical parameters, e.g., ε, A*, ΦSE, ΦPE, etc.
As shown in
Additionally,
By way of an illustrative embodiment, an AreaComb macro may have 100 combs per side (200 combs total), forming a comb-comb structure with a comb length of 100 um. Furthermore, the spacing “d” may be approximately 0.08 um. Additionally, in embodiments, further AreaComb macros may have 500 combs per side, 2500 combs per side and 12500 combs per side. As can be observed, the area ratios for these four exemplary AreaComb macro devices are: 1:5:25:125. Thus, according to an aspect of the invention, the different sizes of the AreaComb macros may be at least a five-times size difference.
Furthermore, the invention can take the form of a computer program product accessible from a computer-usable or computer-readable medium providing program code for use by, or in connection with, a computer or any instruction execution system. For the purposes of this description, a computer-usable or computer readable medium can be any apparatus that can contain, store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device. The medium can be an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system (or apparatus or device) or a propagation medium. Examples of a computer-readable medium include a semiconductor or solid state memory, magnetic tape, a removable computer diskette, a random access memory (RAM), a read-only memory (ROM), a rigid magnetic disk and an optical disk. Current examples of optical disks include compact disk-read only memory (CD-ROM), compact disk-read/write (CD-R/W) and DVD.
Referring to
At step 940, a determination may be made as to whether there are further test macros to be tested. If, at step 940, it is determined that there are more test macros to be tested, the process continues at step 930. If, at step 940, it is determined that there are no other macros to be tested, the process proceeds to step 945. At step 945, the process may end.
Additionally, while the steps of
While the invention has been described in terms of embodiments, those of skill in the art will recognize that the invention can be practiced with modifications and in the spirit and scope of the appended claims.