The present application claims priority from Japanese application JP 2004-196825 filed on Jul. 2, 2004, the content of which is hereby incorporated by reference into this application.
The present invention relates to the field of nonvolatile semiconductor memory devices and manufacturing methods thereof, and more particularly to an improved method for nonvolatile semiconductor memory devices having a nonvolatile memory which can be programmed/erased electrically and manufacturing methods thereof.
A so-called flash memory is known as one for which bulk erasing is possible in nonvolatile semiconductor memory devices having a nonvolatile memory in which electric programming/erasing is possible. Because flash memory is easy to carry, has excellent shock resistance, and electric bulk erasing is possible, it has seen a rapidly increasing demand in these days as a memory device for personal digital assistants such as mobile personal computers and digital still cameras. In order to expand the market, a reduction in bit cost by a drastic decrease in the memory cell area is an important subject. On the other hand, high-speed programming becomes a new demand for a flash memory with rapid growth in the market for the purpose of content distribution.
In such a background, recently, technology has been reported in which the memory cell area is 4F2 (herein, F is a design rule) which is a physical limitation (International Electron Devices Meeting, 2003, pp. 819-822 and International Electron Devices Meeting, 2003, pp. 823-826), and it is expected that further progress of bit cost reduction is possible. However, in the method according to FN (Fowler-Nordheim) tunnel currents which has been used for a conventional high density flash, it is said that speed enhancement of programming has a limitation, and a breakthrough is necessary. International Electron Devices Meeting, 2003, pp. 823-826 discloses a cell in which a stripe-shaped assist gate formed on a silicon substrate through a gate oxide film is provided besides a floating gate and a control gate. An inversion layer formed on a silicon substrate by applying a voltage to this assist gate is used for a common source line/drain line, thereby, a diffusion layer which used to be necessary is removed, and the memory cell is made finer, and high-speed programming is achieved by using source side hot electrons. Moreover, a technology to solve two big subjects required of next generation high density flash, which are drastic reduction in bit cost and speed-up in programming, are reported in this document.
Furthermore, for instance, JP-A No. 338183/2003 discloses a nonvolatile memory having an assist gate which controls the programming current flowing between a source and a drain of a memory call.
However, the inventors found that the following new problems were caused when the reduction in memory call size of an AND type flash memory progressed since the 90 nm generation.
Specifically, in an AND type flash memory, gate electrodes are arranged between mutually adjacent word lines and not arranged between a drain line and a source line, and an active region (junction isolation region) is formed in which an isolation region such as a field insulation film and an STI (Shallow Trench Isolation), etc. is not arranged. However, there is a problem that leakage current flows between a drain line and a source line in the above-mentioned active region during an operation such as programming/reading data of a flash memory, thereby, the leakage current flowing between the bit lines increases. As a result, there is a problem that the yield of flash memory decreases caused by generating bit defects.
Especially, in a flash memory which has a configuration disclosed in the above-mentioned non-patent document 2, an inversion layer is formed on the semiconductor substrate by applying a voltage to the assist gate while programming and reading, this being used as source line/drain lines. However, it is necessary to apply a high voltage to the assist gate to make the electric resistance of the invasion layer equal to that of the diffusion layer, so that the inversion layer grows not only right under the assist gate, but even outside of it. Therefore, if the distance between the mutually adjacent assist gates becomes smaller, the distance between the mutually adjacent inversion layers becomes even smaller. Thereby, the leakage current flowing between the source line/drain lines abruptly increases in the region of space between the assist gates and the space between the word lines, and neither programming nor reading operations can be performed. Therefore, since the 90 nm generation, a reduction in bit cost and high-speed programming have not been compatible.
Moreover, although the chip size can be reduced when the number of memory cells which can connect with one bit line increases, the number of connecting memory cell is limited by the value of the leakage current between the above-mentioned source line/drain line, so that there is also a problem that an increase in the leakage current prevents an increase of the number of connecting memory cells and a reduction in the chip size. Furthermore, since the issue of an increase of the leakage current becomes serious with reducing the gate length of the memory cell, it also becomes an impediment to the reduction in the gate length of the memory cell, so that problem arises that it prevents the improvement of integration (that is, an increase of the capacity of the memory chip) and a reduction in the chip size.
It is the objective of the present invention to provide a technique for reducing the leakage current between data lines of a nonvolatile semiconductor memory device.
The aforementioned and other objectives and new features of the present invention will be more clearly understood from the following descriptions and accompanying drawings of these detailed descriptions.
The following is a brief description of a typical embodiment disclosed in the present invention.
Specifically, the present invention is one where the height of the main surface of a semiconductor substrate on which a first gate electrode (assist gate electrode) and a second gate electrode (control gate electrode) are not provided is made lower than the main surface of the aforementioned semiconductor substrate on which a first gate electrode is provided.
Moreover, the present invention is one where the height of the main surface of a semiconductor substrate in the region located between the adjacent plurality of first gate electrodes (assist gate electrode) and the adjacent plurality of second gate electrodes (control gate electrode) intersecting the aforementioned plurality of first gate electrodes is made different than the height of the main surface of the aforementioned semiconductor substrate to which is facing the aforementioned first gate electrodes.
The following is a brief description of a typical embodiment disclosed in the present invention.
That is, it is possible to reduce the leakage current between the data lines of a nonvolatile semiconductor memory device by making the height of the semiconductor substrate, on which a first gate electrode (assist gate electrode) and a second gate electrode (control gate electrode), are not provided lower than that of the aforementioned semiconductor substrate, on which the first gate electrode is provided.
The following embodiment will be described separately in a plurality of sections or embodiments when it is necessary for convenience. However, except for the case specifically described, these are not unrelated to each other and they bear a relationship where one is a part of another or all of modified embodiments, details, and additional descriptions, etc. Moreover, in the case when the number of factors, etc. (including the number, value, quantity, and range, etc.) is mentioned in the following embodiments, it is to be understood that the invention is not intended to be limited to the specific number and it may be the specific number or more or less, except for the case when it is specifically described and the number is principally limited clearly. Furthermore, in the following embodiments, it is understood that the components (including element step, etc.) are not always essential, except for the case when it is specifically described or principally obviously essential. Similarly, when the invention describes the shapes of components and the positional relationship in the following embodiments, it is understood that one which is practically approximate or similar in shape, etc. is included except for the case when it is specifically described or not principally different. This is similar in the aforementioned values and ranges. Moreover, in all the drawings to describe the embodiments, like reference symbols designate corresponding functions in several drawings and the repetition of the description is omitted. The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings.
A nonvolatile semiconductor memory device described in this first embodiment is, for instance, a 4 Gb (gigabit) AND type flash memory having an assist gate structure used for a storage medium of various portable devices, information devices and telecommunications devices such as, for instance, mobile personal computers, digital still cameras, portable music players, digital video cameras, PDA (Personal Digital Assistants), and portable telephones, etc.
A plurality of nonvolatile memory cells (hereinafter, it is simply called a memory cell) MC are arranged in a matrix fashion in the memory array. Each memory cell MC is connected in parallel between the mutually adjacent local data lines BL (drain line DL and source line SL). However, the drain line DL and the source line SL are not formed on the semiconductor substrate (hereinafter, it is simply called substrate) from the beginning as described later, but it is formed with the inversion layer created in the substrate that the assist gate wiring AGL faces by applying a desired voltage to the assist gate wiring (first gate electrode) while programming and reading information.
Each memory cell MC has the memory MIS•FETQm which contributes information storage. The memory MIS•FETQm has the control gate (second gate electrode) and the floating gate electrode (third gate electrode). The control gate electrode of the memory MIS•FETQm is formed with a part of the word line WL. Each word line WL is connected electrically with control gate electrodes of a plurality of memory MIS•FETQm arranged along the second direction X. The aforementioned floating gate electrode is an electrode in which charges are accumulated contributing to information storage.
Next,
The memory array of a flash memory of the first embodiment is understood to consist of a so-called contact-less type array which does not have a contact hole in each memory cell MC. The substrate 1 consists of, for instance, a p-type silicon (Si) single crystal. The symbols DNW and PWL designate an n-type buried region and a p-well, respectively. The p-well PWL is surrounded by the underlayer n-type buried region DNW. A plurality of band-shaped assist gate wirings (first gate electrodes) AGL lying along the first direction Y in
An n-type semiconductor region for the drain line DL and the source line SL is not formed on the substrate 1. An n-type inversion layer is created in the main surface section of the substrate 1 which is facing the assist gate wiring AGL by applying a desired voltage to the assist gate wiring AGL in the case of the programming and reading operations of the flash memory, thereby, the aforementioned drain line DL (drain region) and source line SL (source region) are formed. That is, since the inversion layer is used for the local data line BL, a diffusion line is not necessary in the memory array, resulting in the possibility of a reduction in the data line pitch. Moreover, since a trench isolation region is not formed, it is possible to make the area of the memory array smaller. Furthermore, since the configuration is one in which the drain line DL and the source line SL of the adjacent memory cells MC are shared, it is possible to make the footprint of the memory array smaller.
A plurality of band-shaped word lines WL lying along the second direction in
The aforementioned floating gate electrode FGE of the aforementioned memory MISQm is formed in a condition insulating it from the other portions at the position where it is between the adjacent assist gate wirings AGL and the planar stacked word lines WL, that is, between the opposing faces of the control gate electrode CGE and the substrate 1. The floating gate electrode FGE is composed of, for instance, low-resistance polysilicon and formed on the main surface of the substrate 1 (third main surface section) through the gate insulator film 2b composed of, for instance, a silicon oxide film. The floating gate electrode FGE is dielectrically separated from the assist gate wiring AGL by the aforementioned sidewall 4, and dielectrically separated from the word line WL by the aforementioned insulator film 5. The floating gate electrode FGE is formed with a convex-shaped cross-section such that its upper surface is higher than the upper surface of the assist gate wiring AGL. In the case when it is a configuration in which the floating gate electrode having a concave-shaped cross-section is formed between the adjacent assist gate wiring s AGL, the thickness of the conductive film to fabricate the floating gate electrode FGE has to be made thinner because the space between the adjacent assist gate wiring AGL becomes narrower when the size of memory cell MC is reduced, resulting in patterning the floating gate electrode being difficult. On the other hand, in the case when the cross-section of the floating gate electrode is made to have a convex shape, a reduction in the size of the memory cell MC can be proceed because the patterning of the floating gate electrode FGE can be made easier even if the size of the memory cell is reduced. Moreover, since the capacitor of the floating gate electrode FGE and the control gate electrode CGE is formed on the convex-shaped sidewall of the floating gate electrode FGE and the convex-shaped upper surface, the opposing area between the floating gate electrode FGE and the control gate electrode CGE can be increased by increasing the height of the floating gate electrode FGE even if the minimum patterning size is reduced further. That is, since the capacity of the capacitor can be increased without increasing the footprint of the memory cell MC, the coupling ratio of the floating gate electrode FGE and the control gate electrode CGE can be improved. Therefore, it is possible to improve the controllability of the voltage control of the floating gate electrode FGE by the control gate electrode CGE, thereby, the programming and erasing speed of the flash memory can be improved even at a low voltage, and the operation voltage of the flash memory can be made lower. That is, both a reduction in size and operation at low voltage can be achieved.
The insulator films 7a and 7b composed of, for instance, silicon oxide are deposited over the main surface of such a substrate 1, in order from the bottom. This insulator film 7a is embedded between the mutually adjacent word lines WL lying along the first direction Y and between the mutually adjacent floating gate electrodes FGE lying along the first direction Y, and this insulator film 7a provides dielectrically isolation between the mutually adjacent word lines WL lying along the first direction Y and between the mutually adjacent floating gate electrodes FGE lying along the first direction Y.
At the main surface of the substrate 1, the memory array of a flash memory described in the first embodiment has a region where the height of the first main surface section, on which the assist gate wiring AGL and the word line WL are not provided, becomes lower than that of the second main surface section on which the assist gate wiring AGL is provided. That is, on the main surface of the substrate 1, a concave portion 8 is formed in at least one part of the junction isolation region surrounded by the assist gate wirings AGL and the word lines WL. A part of the aforementioned insulator film 7a is also embedded in the aforementioned concave portion 8. In the first embodiment, the third main surface section of the substrate 1 to which the floating gate electrode FGE is facing is slightly cut away by the removal process of the etching damage layer described later. Therefore, as shown in
The reason to provide such a concave portion 8 is that there are the following problems.
In FIGS. 8 to 10, the heights of the first main surface section and the third main surface section are slightly lower than the height of the second main surface section of the substrate 1 to which the assist gate wiring AGL is facing because the first main surface section of the substrate 1 in the junction isolation region surrounded by the assist gate wiring AGL and the word line WL and the third main surface section of the substrate 1 to which the floating gate electrode FGE is facing are cut away by the removal process of the above-mentioned etching damage layer. However, there is no deep concavity like the aforementioned concave portion 8. Other than that, it is the same as the descriptions in FIGS. 2 to 7, and the inversion layer IL1 is formed on the substrate 1 by applying a desired voltage to the assist gate wiring AGL during programming and reading as described above, and it is used as the source line SL and the drain line DL. However, in order to make the resistance of the inversion layer IL1 to be the same as that of the diffusion layer, it is necessary to apply a high voltage to the assist gate wiring AGL. Because of it, the inversion layer IL1 is formed extending not only right under the assist gate wiring AGL but also outside (both sides of the second direction X2) as shown by the inversion layer IL2. Therefore, if the distance between the mutually adjacent assist gate wirings AGL is smaller, the distance between the mutually adjacent inversion layers IL1 becomes even smaller. It is hard for a nonconformity such as a flow of leakage current to occur because a desired threshold value is provided right underneath the floating gate electrode FGE, even if it is between the mutually adjacent assist gate wiring AGL. However, in the region surrounded by the assist gate wirings AGL and the word line WL and in the junction isolation region on which any gate electrode is not present, there is a problem that a leakage current Ia shown as an arrow increases rapidly and both programming and reading operations cannot be possible. Therefore, since the 90 nm generation, a reduction in bit cost has not been compatible with high-speed programming. Moreover, although the chip size can be reduced when the number of memory cells which can connect with one bit line is increased, the number of connecting memory cells is limited by the value of the leakage current between the above-mentioned source line SL and drain line DL, so that there is also a problem that an increase in the leakage current prevents an increase in the number of connecting memory cells and a reduction in the chip size. Furthermore, since the issue of an increase of the leakage current becomes serious with a reduction in the gate length of the memory cell, it also becomes an impediment to the reduction in the gate length of the memory cell, so that a problem arises that it prevents an improvement in integration (that is, an increase in the capacity of the memory chip) and a reduction in the chip size.
Then, in the first embodiment, as described in FIGS. 2 to 7, the concave portion 8 is formed at least one part of the junction isolation region surrounded by the assist gate wiring AGL and the word line WL on the main surface of the substrate 1. As a result, the leakage current flowing between the drain line DL/source line SL at the junction isolation region can be controlled, resulting in the ability to reduce the leakage current flowing between data lines. Therefore, a reduction in the bit defects of flash memory makes it possible to improve the yield of flash memory. Moreover, since the leakage current flowing between the data lines can be reduced, it is possible to increase the number of memory cells MC which can be connected with one data line. Therefore, a reduction in the size of flash memory can proceed because the area of the semiconductor chip can be reduced. Moreover, since the leakage current flowing between the drain line DL/source line SL can be reduced, the channel length underneath the floating gate electrode FGE can be reduced. Therefore, the size of the memory cell MC can be reduced, so that an increase in the capacity of the memory chip and a reduction in the size of the semiconductor chip can be promoted.
In order to reduce the leakage current flowing between the source line SL/drain line DL, the length (width) of the concave portion 8 in the first direction (columnwise direction) Y needs to be greater than at least the space between the adjacent word lines WL in the first direction Y. In the memory array of the flash memory of the first embodiment, the length of the concave portion 8 in the first direction Y is made the same as the space between the adjacent word lines WL. Moreover, the length (width) of the concave portion in the second direction (line writing direction) X is not always made greater than or equal to the space between the adjacent assist gate wirings AGL in the second direction X, and it may be less than or equal to the space between the adjacent assist gate wirings AGL. In the memory array of the flash memory of the first embodiment, the concave portion 8 is formed at the region of the substrate 1 on which the assist gate wiring AGL, the word line WL, and the sidewall 4 are not provided. That is, the width of the concave portion 8 in the second direction X is made the same as the space between the adjacent sidewalls 4 in the second direction X. As a result, the portion in which the inversion layer IL1 is formed underneath the sidewall 4 can be maintained and the cross-sectional area of the inversion layer IL1 is not cut away unnecessarily, so that the resistance of the inversion layer IL1 can be made smaller.
The step difference S underneath the assist gate wiring AGL between the first main surface section of the substrate 1 and the bottom of the concave portion (second main surface section) needs to be at least greater than or equal to the depth of the inversion layer IL1. Concretely, since the inversion layer IL1 is formed about 5 nm in depth from the height of the first main surface section H1 of the substrate underneath the assist gate wiring AGL, it is necessary for the step difference to be at least 5 nm or more. In order to ensure the reduction in the leakage current between the source line SL/drain line DL in the flash memory since the 90 nm generation, it is preferable that this step difference S is made to be 20 nm or more.
Next, the operation examples of a flash memory of the first embodiment are explained by using FIGS. 11 to 16.
In the case of data reading operation, the threshold value of the selected memory MIS•FETQm0 is decided by applying, for instance, about 2 to 5 V to the word line WL0 to which the control gate electrode CGE of the memory MIS•FETQm0 of the selected memory cell is connected. Moreover, a non-selected memory MIS•FETQm is made off by applying, for instance, 0 V or a negative voltage of about −2 V to the other word line. Furthermore, the n-type inversion layers IL1 for the source line SL and the drain line DL are formed on the main surface section of the substrate 1 to which the assist gate wirings AGLs and AGLd are facing, respectively, by applying, for instance, about 5 V to the assist gate wirings AGLs and AGLd to fabricate source and drain of the selected memory MIS•FETQm0. Isolation of the selected memory MIS•FETQm0 and the non-selected memory MIS•FETQm is performed by avoiding formation of an inversion layer on the main surface section of the substrate 1, to which these assist gate wirings AGL are facing, by applying for instance 0 V to the other assist gate wirings AGL. Herein, for instance, about 1 V is applied to the global data line to which is connected the n-type inversion layer IL1 for the source line SL of the selected memory MIS•FETQm0. On the other hand, for instance, 0 V is applied to the other global data line. In this condition, the applied voltage of about 0 V to the common drain line is supplied to the drain of the selected memory MIS•FETQm0 through the n-type inversion line IL1 for the drain line DL. As a result, reading data of the selected memory MIS•FETQm0 is performed by flowing a reading current IR from the global data line to the common drain line. At this time, the threshold voltage of the selected memory MIS•FETQm0 is changed under the condition of an accumulating charge of the floating gate electrode FGE. Thus it is possible for the data of the selected memory MIS•FETQm0 to be decided by the condition of the current flowing between the source and drain of the selected memory MIS•FETQm0. Moreover, as shown in
Next,
Programming is predicated on a source side hot electron injection technique by a source side selection and constant charge injection. Because of this, efficient programming becomes possible using a low current. In the programming operation, for instance, about 13 V to 15 V and 0 V are applied to the word line WL0 to which the control gate electrode CGE of the memory MIS•FETQm0 of the selected memory cell MC is connected and the other word lines WL, etc. are applied, respectively. An n-type inversion layer IL1 to fabricate the source is formed at the main surface section of the substrate 1, to which the assist gate wiring AGLs is facing, and an n-type inversion layer IL1 to fabricate the drain is formed at the main surface of the substrate 1, to which the assist gate wiring AGLd is facing, by applying, for instance, about 1 V to the assist gate wiring AGLs to fabricate the source of the selected memory MIS•FETQm0, and for instance, about 7 V to the assist gate wiring AGLd for forming the drain of the selected memory MIS•FETQm0. Isolation of the selected memory MIS•FETQm0 and the non-selected memory MIS•FETQm is performed by avoiding formation of the inversion layer at the main surface section of the substrate 1, to which these assist gate wirings AGL are facing, by applying for instance, 0 V to the other assist gate wirings AGL. In this condition, the applied voltage of about 4 V to the common drain line CD is supplied to the drain of the selected memory MIS•FETQm0 through the n-type inversion line IL1 for the drain line DL. Herein, for instance, 0 V is applied to the global data line to which the n-type inversion layer IL1 for the source line SL of the selected memory MIS•FETQm0 is connected. Moreover, a p-well PWL is maintained at, for instance, 0 V. According to this, a programming current Iw flows in the selected memory MIS•FETQm0 from the drain to the source and, at this time, charges stored in the n-type inversion layer IL1 on the source side are efficiently injected as a certain amount of channel current to the floating gate electrode FGE through the insulator layer 2b (constant charge injection method), thereby, data are programmed in the selected memory MIS•FETQm0 at high speed. On the other hand, flowing drain current from the drain of the aforementioned non-selected memory MIS•FETQm0 to the source should stop to avoid data being programmed. The arrow e1 in
Next, in the data erase operation, F-N (Fowlor Nordheim) tunnel-emission from the floating gate electrode FGE to the substrate 1 is carried out by applying a negative voltage to the selected word line WL. Specifically, for instance, about −16 V is applied to the selected word line WL and a positive voltage is applied to the substrate 1. For instance, 0 V is applied to the assist gate wiring AGL and the n-type inversion layer IL1 does not form. As a result, charges for data stored in the floating gate electrode are ejected to the substrate 1 through the insulator film 2b to carry out bulk erasing of data in a plurality of memory cells MC.
Next,
Next, FIGS. 19 to 32 are examples of a manufacturing method of a flash memory of the first embodiment. The positions of X1-X1, X2-X2, Y1-Y1, and Y2-Y2 in FIGS. 19 to 32 show the cross-sectional drawing at the positions of line X1-X1, line X2-X2, line Y1-Y1, and line Y2-Y2 in each manufacturing process.
First, as shown in
Next, as shown in
Then, as shown in
Next, as shown in
Next, as shown in
The aforementioned concave portion 8 can be formed self-aligned against the word line WL and the assist gate wiring AGL. If the assist gate wiring AGL, the word line WL, and the floating gate electrode FGE are formed after forming the trench isolation section at the junction isolation region of the substrate 1, problems such as a reduction in yield arises caused by an increase in the area of the memory array and the characteristic related issues because of the difficulty of material matching. On the other hand, in the first embodiment, the concave portion 8 is formed self-aligned against the word line WL and the assist gate wiring AGL, so that the area of the memory array never increases even if the concave portion 8 is formed and the defect can be reduced, because the concave portion 8 can be formed with excellent alignment, resulting in flash memory with high reliability being fabricated with a high yield.
Moreover, the surface morphology of the concave portion 8 of the substrate 1 can be improved by oxidizing the surface of the substrate 1 using a thermal oxidation technique etc. after forming the concave portion 8, so that the reduction effect of the aforementioned leakage current can be enhanced. Additionally, after forming the concave portion 8, impurities such as boron (B) etc. to be an acceptor or oxygen may be injected to the junction isolation region of the substrate 1 by an ion injection technique. In the case when impurities to be an acceptor are ion-injected, the impurity concentration of the substrate 1 becomes higher, so that the reduction effect of the aforementioned leakage current can be increased. On the other hand, in the case when oxygen is ion-injected, the surface of the substrate 1 is oxidized and the surface morphology of the concave portion 8 of the substrate 1 is improved, so that the reduction effect of the aforementioned leakage current can be increased. Moreover, after forming the concave portion 8 by a dry etching technique, the corners of the bottom part of the concave portion 8 may be rounded by applying slightly a wet etching treatment. As a result, since stress concentration and field concentration can be reduced, the reliability of the flash memory can be improved.
Next, the aforementioned insulator films 7a and 7b are deposited on the main surface of the substrate 1 (semiconductor wafer), in order from the underlayer by a CVD technique to fill the concave portion 8, the space between the adjacent word lines WL and the space between the adjacent assist gate wirings AGL. Afterwards, the upper surface of the insulator film 7b is planarized by, for instance, a CMP (Chemical Mechanical Polishing) technique and, although it is not shown in the figure, the contact holes to reach the word line WL, the p-well PWL, the assist gate wiring AGL and the contact holes for power supply to the inversion layer which will be the source line/drain line located outside of the memory array are formed. Then, a metallic film is deposited and patterned to be a circuit to fabricate a flash memory shown in FIGS. 2 to 7 having a memory cell MC.
The memory cell MC of the flash memory fabricated by the above-mentioned processes can reduce the leakage current Ia in both cases of data reading and programming, which flows at the aforementioned junction isolation region while data reading and programming operations, and it makes it possible to apply a memory cell using the inversion layer IL1 underneath the assist gate wiring AGL as the source line SL/drain line DL since the 90 nm generation.
The aforementioned first embodiment described a patterning method in which the material for the control gate electrode, the insulator film for the interpoly dielectric film, and the material for the floating gate electrode are processed in one step when the floating gate electrode is separated in each memory cell. On the other hand, in the second embodiment, an example of the manufacturing method will be described referring to FIGS. 33 to 43, in which the floating gate electrode is separated in each memory cell without using the one-step process. The positions of X1-X1, X2-X2, Y1-Y1, and Y2-Y2 in FIGS. 33 to 35 and FIGS. 37 to 43 show the cross-sectional drawings corresponding to the positions of line X1-X1, line X2-X2, line Y1-Y1, and line Y2-Y2 in each manufacturing process.
First, after applying the same manufacturing process as the aforementioned first embodiment described using FIGS. 19 to 22, etch back of the insulator film 4A is performed the as same as the first embodiment to form the sidewall 4 on the sidewall of the stacked layer pattern consisting of the assist gate wiring AGL, the cap insulator film 3, and the dummy insulator film 11. Moreover, at this time, the gate insulator film 2a located at the bottom of the space between the adjacent stripe-shaped patterns consisting of the aforementioned dummy insulator film 11, the cap insulator film 3 and the assist gate wiring AGL, is also removed. In the aforementioned first embodiment, a process for removing of the etching damage layer of the substrate 1 was carried out after this process. However, in the second embodiment, an example omitting this process will be described. In the second embodiment, the cap insulator film 3 is composed of, for instance, silicon oxide, and the dummy insulator film 11 is composed of, for instance, silicon nitride.
Next, as shown in
Then, the gate insulator film 2b and the substrate 1 are etched, in order, using the insulator film 15, the cap insulator film 3, and the sidewall 4 as an etching mask, resulting in the concave portion 8, in which the bottom is lower than the first main surface section of the substrate 1 underneath the assist gate wiring AGL, being formed the same as the first embodiment at the region of the substrate 1 surrounded by the assist gate wiring AGL and the word line to be formed later. Forming the concave portion 8 does not introduce an extensive increase in the manufacturing process because it is not necessary to form a particular resist pattern. As shown in
Next, as shown in
In the memory cell of a flash memory fabricated by using the above-mentioned process, the height of the main surface of the substrate 1 (first main surface section) at the region between the adjacent word lines and the adjacent assist gate wiring AGL is lower than the height of the main surface of the substrate 1 (second main surface section) underneath the assist gate electrode AGL and the main surface of the substrate 1 (third main surface section) underneath the floating gate electrode. Therefore, the same as the first embodiment, a leakage current flowing between the source line SL/drain line DL in the case of the data reading and programming operations can be reduced. As a result, miniaturization of the memory cell MC became possible.
A nonvolatile semiconductor memory device described in this third embodiment is, for instance, a 1 Gb (gigabit) AND type flash memory having a local data line by a diffusion layer and an assist gate structure used for a storage medium of, for instance, the aforementioned various portable devices, information devices and telecommunications devices.
In the third embodiment, the aforementioned drain line DL and source line SL consist of the n-type semiconductor regions (diffusion layer) DLR and SLR formed on a p-well PWL. n-type semiconductor regions DLR and SLR are formed by introducing, for instance, phosphorus (P) or (As) into the p-well PWL and consist of band-shaped patterns lying along the first direction Y in
The assist gate electrode AGE of the AG•MISQa in the aforementioned memory cell MC has the function to control or prevent the interference between the memory cells MC. The material and arrangement of the assist gate wiring AGL are the same as the aforementioned first and second embodiments. The floating gate electrode FGE of the above-mentioned memory MISQm is an electrode for storing charge which contributes to information storage, the same as the aforementioned first embodiment. The material, arrangement and insulation condition of the floating gate electrode FGE are the same as the aforementioned first and second embodiments, but the cross-sectional shape of the floating gate FGE is formed in a U-shape in the third embodiment. The material and arrangement of the aforementioned word line WL and the control gate electrode CGE consisting of a part of it are also the same as the aforementioned first and second embodiments. Even in the third embodiment, the concave portion 8 is formed at the junction isolation region (the dot-shaded region in
In the case of the third embodiment, as mentioned above, the assist gate wiring AGL and the floating gate electrode FGE are arranged between the n-type semiconductor region SLR for the source line SL and the n-type semiconductor region DLR for the drain line DL, and the distance of the source line SL and the drain line DL is longer than that of the aforementioned first embodiment. Therefore, it appears that a problem caused by a leakage current in the aforementioned junction isolation region never arises. However, the problem of leakage current actually arises in the aforementioned junction isolation region although it is smaller than the case of the configuration described in the above-mentioned first embodiment.
In FIGS. 50 to 52, since the first main surface section of the substrate 1 at the junction isolation region surrounded by the assist gate wiring AGL and the word line WL and the third main surface section of the substrate 1, to which the floating gate electrode FGE is facing are etched by the removal process of the etching damage layer explained in the aforementioned first embodiment, the heights of the first main surface section and the third main surface section are slightly lower then the second main surface section of the substrate 1 to which the assist gate wiring AGL is facing. However, there is no deep concavity like the aforementioned concave portion 8. Besides, it is the same as the one described in FIGS. 45 to 49, and n-type semiconductor regions SLR and DLR formed on the substrate 1 are used as the source line SL and the drain line DL in the case of programming and reading operations as mentioned above. In this configuration, as described above, the assist gate wiring AGL and the floating gate electrode CGE are arranged between the n-type semiconductor region SLR for the source line SL and the n-type semiconductor region DLR for the drain line DL, so that both are arranged separated. However, a desired voltage is applied to the assist gate wiring AGL to form the inversion layer IL3 on the substrate 1 to which the assist gate wiring AGL is facing in the case of reading and programming operations, and the inversion layer IL3 grows not only right underneath the assist gate wiring AGL but also outside (both sides of the second direction X). Therefore, although it looks like there is enough of a distance between the n-type semiconductor region SLR for the source line SL and the n-type semiconductor region DLR for the drain line DL during the inoperative mode, the distance between the n-type semiconductor region SLR for the source line SL and the n-type semiconductor region DLR for the drain line DL approaches the inversion layer IL3 during operation, so that a problem arises such that a leakage current Ia shown as an arrow flows in the junction isolation region which is surrounded by the assist gate wiring AGL and the word line WL and on which any gate electrode does not exist.
Then, in the third embodiment, as described in FIGS. 45 to 49, the concave portion 8 is formed in at least one part of the junction isolation region surrounded by the assist gate wiring AGL and the word line WL on the main surface of the substrate 1. Accordingly, it is possible to control the leakage current flowing between the drain line DL/source line SL at the junction isolation region, resulting in the leakage current between the data lines being reduced. Therefore, bit defects of flash memory can be reduced and the yield of flash memory can be improved. Moreover, the number of memory cells MC to connect to one data line can be increased and the area of the semiconductor chip can be reduced, resulting in progress in the size reduction of flash memory. Furthermore, the channel length underneath the floating gate electrode FGE can be reduced and the size of the memory cell MC can be reduced, resulting in the capacity of the memory chip being increased and progress in the size reduction of the semiconductor chip.
Next, the operation examples of flash memory of the first embodiment are explained by using FIGS. 53 to 55. FIGS. 53 to 55 are main circuit drawings illustrating an example in the case of reading, erasing, and programming operations, respectively. The symbols GBL1 and GBL2 designate the global data lines, CD the common drain, STD the selected MIS (drain line DL side), STS the selected MIS (source line SL side), AGLO the assist gate wiring of AG•MIS (odd side), AGLE the assist gate wiring of Ag•MIS (even side), MC1 the selected memory cell, and WL0 to WL255 the word lines, respectively.
A hot electron injection technique is adapted for the data programming technique by constant charge injection programming. That is, the charge electrified in the source line SL flows as a fixed channel current and is written in the floating gate electrode FGL (source side hot electron injection method). As a result, efficient programming is made possible with high-speed and low current. As shown in
In the first embodiment, as mentioned above, since the leakage current flowing between the drain line DL and the source line SL can be reduced, charging of the drain line DL side of the selected memory cell MC1 can be done very well. Therefore, the programming characteristics can be improved. While programming data to the selected memory cell MC1, another assist gate wiring AGLO is set at, for instance, 0 V and the channel formation at the non-selected memory cell MC is controlled. Specifically, the assist gate electrode AGO functions not only as the programming assist gate, but also as the field isolation. As a result, trench isolation is not necessary for the memory array at the main surface of the substrate 1, resulting in a reduction in the pitch between the data lines being possible.
As shown in
As shown in
Next, FIGS. 56 to 59 are examples of a manufacturing method of a flash memory of the third embodiment. FIGS. 56 to 59 show the cross-sectional drawings corresponding to the positions of line X3-X3, line X4-X4, line Y4-Y4, and line Y5-Y5 in
First, after passing the same manufacturing process described using
Next, after the conductive film 12 composed of, for instance, low-resistance polysilicon is deposited on the main surface of the substrate 1 (semiconductor wafer) by a CVD (Chemical Vapor Deposition) technique, etc., the insulator film 18 composed of, for instance, low-resistance polysilicon is deposited on the main surface of the substrate 1 by a CVD technique, etc. and etchback is performed to leave the insulator film 18 between the adjacent assist gate wirings AGL using an anisotropic dry etching treatment, etc. Then, as shown in
Next, as shown in
Afterwards, the aforementioned insulator films 7a and 7b are deposited on the main surface of the substrate 1 (semiconductor wafer), in order, from the underlayer by a CVD technique, etc., and the concave portion 8, the space between the adjacent word lines WL and the space between the adjacent assist gate wiring AGL are embedded thereby. Then, the upper surface of the insulator film 7b is planarized by using, for instance, a CMP technique to fabricate a flash memory having memory arrays shown in the aforementioned FIGS. 45 to 49.
This invention is not limited to the above-mentioned embodiments though the invention having been performed by this inventor was concretely described on the basis of the embodiments, and it goes without saying that a variety of modifications are possible within a range in which there is no departure from the essential points.
The above explanation described mainly the case when the present invention developed by the inventors was applied to a single flash memory which is a background application area. However, it is not intended to be construed to limit the scope of the invention, and various applications are possible, for instance, a semiconductor device in which flash memories and logic circuits are provided on the same substrate such as a system LSI (Large Scale Integrated circuit) etc. having flash memories and a single EEPROM (Electrically Erasable Memory), and a semiconductor device in which EEPROM is provided.
The present invention can be applied to the manufacture of a nonvolatile semiconductor memory device.
Number | Date | Country | Kind |
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2004-196825 | Jul 2004 | JP | national |