The present disclosure relates to integrated circuits and, more particularly, to a structure including an opening in a wall between adjacent input/output openings.
Integrated circuit (IC) chips can fail or be damaged when moisture enters the structure, e.g., within a guard ring. Photonics integrated circuit (PIC) chips are especially prone to moisture ingress due to input/output openings in their guard ring used, for example, to connect to external photonics components. Moisture barriers, such as a thin dielectric layer of silicon nitride (SiN), are used around the chip periphery and the input/output openings. IC chips with multiple input/output openings present a heightened risk of moisture ingress. For example, the presence of multiple input/output openings creates internal corners that can cause higher stress and cracks, leading to moisture ingress.
All aspects, examples and features mentioned below can be combined in any technically possible way.
An aspect of the disclosure provides a structure, comprising: an integrated circuit (IC) chip including a substrate; at least two input/output (I/O) openings extending inwardly from an exterior surface of the IC chip, each I/O opening separated from an adjacent I/O opening by a wall; an opening extending through the wall to each of the at least two I/O openings; and a moisture barrier on inner surfaces of each I/O opening and the opening.
An aspect of the disclosure provides a structure, comprising: an integrated circuit (IC) chip including a substrate; a first input/output (I/O) opening extending inwardly from an exterior surface of the IC chip; a second I/O opening extending inwardly from the exterior surface of IC chip and adjacent the first I/O opening, the first I/O opening separated from the second I/O opening by a wall; an opening extending through the wall to the first I/O opening and the second I/O opening; and a moisture barrier on inner surfaces of the first I/O opening, the second I/O opening and the opening.
An aspect of the disclosure provides a method, comprising: forming an integrated circuit (IC) chip including a substrate; forming at least two input/output (I/O) openings extending inwardly from an exterior surface of the IC chip, each I/O opening separated from an adjacent I/O opening by a wall having an opening extending through the wall to each of the at least two I/O openings; and forming a moisture barrier on inner surfaces of each I/O opening and the opening.
Two or more aspects described in this disclosure, including those described in this summary section, may be combined to form implementations not specifically described herein. The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features, objects and advantages will be apparent from the description and drawings, and from the claims.
The embodiments of this disclosure will be described in detail, with reference to the following figures, wherein like designations denote like elements, and wherein:
It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
In the following description, reference is made to the accompanying drawings that form a part thereof, and in which are shown by way of illustration specific illustrative embodiments in which the present teachings may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the present teachings, and it is to be understood that other embodiments may be used and that changes may be made without departing from the scope of the present teachings. The following description is, therefore, merely illustrative.
It will be understood that when an element such as a layer, region, or substrate is referred to as being “on” or “over” another element, it may be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or “directly over” another element, there may be no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it may be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Reference in the specification to “one embodiment” or “an embodiment” of the present disclosure, as well as other variations thereof, means that a particular feature, structure, characteristic, and so forth described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the phrases “in one embodiment” or “in an embodiment,” as well as any other variations appearing in various places throughout the specification are not necessarily all referring to the same embodiment. It is to be appreciated that the use of any of the following “/,”“and/or,” and “at least one of,” for example, in the cases of “A/B,”“A and/or B” and “at least one of A and B,” is intended to encompass the selection of the first listed option (A) only, or the selection of the second listed option (B) only, or the selection of both options (A and B). As a further example, in the cases of “A, B, and/or C” and “at least one of A, B, and C,” such phrasing is intended to encompass the first listed option (A) only, or the selection of the second listed option (B) only, or the selection of the third listed option (C) only, or the selection of the first and the second listed options (A and B), or the selection of the first and third listed options (A and C) only, or the selection of the second and third listed options (B and C) only, or the selection of all three options (A and B and C). This may be extended, as readily apparent by one of ordinary skill in the art, for as many items listed.
Embodiments of the disclosure include a structure including an integrated circuit (IC) chip including a substrate. At least two input/output (I/O) openings extend inwardly from an exterior surface of the IC chip. The I/O openings can be used to connect any sort of I/O device, such as an external optical device like a laser. Each I/O opening is separated from an adjacent I/O opening by a wall. An opening extends through the wall to each of the at least two I/O openings, and a moisture barrier is on inner surfaces of each I/O opening and the opening. The opening can be used to remove sharp corners in the I/O openings and/or otherwise reduce stress, such as film stresses, to reduce damage to the moisture barrier.
Structure 100 includes an integrated circuit (IC) chip 101 including a substrate 102. Substrate 102 can be broadly defined to include a semiconductor substrate upon which active circuitry 104 (
Structure 100 may include any now known or later developed integrated circuit or photonics integrated circuit including any variety of active circuitry 104 that may experience moisture ingress. Active circuitry 104 can include any form of circuity including but not limited to: logic, memory, and/or photonics. Moisture ingress into structure 100 and active circuitry 104 can damage the physical structure of, for example, active circuitry 104, interconnect layers, photonics, etc.
With continuing reference to
External components 142 in the form of electrical devices in I/O openings 130 can take any now known or later developed form. External components 142 in the form of optical components in I/O openings 130 can take any now known or later developed form such as but not limited to: an optical fiber; an external optical component such as a laser; an optical waveguide of, for example, silicon, silicon nitride, aluminum nitride, polymer, metamaterial etc. In the latter case, structure 100 may include an external photonics component (labeled 142) adjacent I/O opening 130. External photonics components(s) may be coupled to, for example, internal optical waveguides 144 (
While described relative to a PIC chip, it will be recognized that the teachings of the disclosure are applicable to any IC chip having adjacent I/O openings 130 separated by respective walls 140.
To prevent moisture ingress, structure 100 includes a moisture barrier 160 surrounding active circuitry 104. As shown in
Moisture barrier 160 can be formed using any now known or later developed semiconductor fabrication techniques. As understood in the field, in some cases, moisture barrier 160 may also provide guard ring functionality. However, in certain embodiments, moisture barrier 160 may be used with a primary guard ring (not shown, but within moisture barrier 160). A guard ring may include any now known or later developed layered conductive elements coupled to ground to electrically isolate active circuitry 104 and other components of structure 100 from, among other things, electrical interference. In certain embodiments, structure 100 may also include one or more crack stops 172 (see e.g.,
Moisture barriers 160 are subject to damage where inner endwalls 166 thereof form inner corners 168 (
Embodiments of the disclosure provide mechanisms to reduce and/or eliminate damage to moisture barriers 160 at, for example, corners 168. In embodiments of the disclosure, wall 140 may be modified to protect against damage. More particularly, structure 100 may include opening 150 in wall 140, which may reduce stress in corners 168. Opening 150 extends to each adjacent I/O opening 130 of a respective wall 140, e.g., until filled with a dielectric in later processing, fluidly coupling I/O openings 130 through wall 140. Hence, opening 150 links I/O openings 130, i.e., it is a trench link. Opening 150 may be formed using any now known or later developed semiconductor fabrication techniques. In certain embodiments, openings 150 may be formed during formation of I/O openings 130, e.g., using a mask and etching underlying layers. Moisture barrier 160 may be formed after formation of openings 150 and I/O openings 130. Consequently, as shown in
Opening 150 can take a variety of lateral arrangements to, for example, relieve stress on moisture barrier 160.
In certain embodiments, for example as shown in
As observed by comparing
I/O openings 130 can also have different configurations that can be addressed by using opening(s) 150 in wall(s) 140.
I/O openings 130 can also have different lengths, e.g., as they extend from exterior surface 132 of IC chip 101. Here, I/O openings 130 may include respective inner endwalls 166 arranged such that at least two of the inner endwalls 166 are not aligned. In
As noted, moisture barrier 160 extends around edge 134 of IC chip 101. Referring to
While particular embodiments of structure 100 have been illustrated and described herein, it is emphasized that the various embodiments and teachings of the disclosure can be combined in arrangements other than explicitly shown, i.e., parts of the illustrated embodiments can be used with other parts of the illustrated embodiments in ways not explicitly shown. While the illustrated embodiments show structure 100 with certain numbers of I/O openings 130, embodiments of the disclosure may include any number of I/O openings 130.
A method according to embodiments of the disclosure may include forming IC chip 101 including substrate 102 and forming at least two I/O opening(s) 130 extending inwardly from exterior surface 132 of IC chip 101. Each I/O opening 130 is separated from an adjacent I/O opening by wall 140 having opening 150 extending through wall 149 to each of the at least two I/O openings 130. The method may also include forming moisture barrier 160 on inner surfaces of each I/O opening 130 and opening 150. The above-described structures may be formed using any now known or later developed semiconductor fabrication processes.
Embodiments of the disclosure provide various technical and commercial advantages, examples of which are discussed herein. The structure improves IC chip moisture barrier robustness. As described, the opening may reduce film stresses in the I/O openings, reducing the likelihood of damage to the moisture barrier.
The structure and method as described above are used in the fabrication of integrated circuit chips and/or photonics integrated circuit chips. The resulting chips can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare die, or in a packaged form. In the latter case the chip is mounted in a single chip package (such as a plastic carrier, with leads that are affixed to a motherboard or other higher-level carrier) or in a multichip package (such as a ceramic carrier that has either or both surface interconnections or buried interconnections). In any case the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes integrated circuit chips, ranging from toys and other low-end applications to advanced computer products having a display, a keyboard or other input device, and a central processor.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about”, “approximately” and “substantially”, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. “Approximately” as applied to a particular value of a range applies to both values, and unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/−10% of the stated value(s).
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed.
The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the disclosure in the form disclosed.
Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.