1. Field of the Invention
The present disclosure relates to an optical encoder, and more particularly to an optical encoder configured to accurately measure a displacement or an angle by reliably obtaining a sinusoidal wave.
2. Description of Related Art
Optical encoders are used in a wide variety of environments to determine movement and/or a position of an object with respect to some reference.
One common technique for optical encoders uses an optical sensor and an encoder pattern. The optical sensor focuses on a surface of the encoder pattern. As the sensor moves with respect to the encoder pattern, or the encoder pattern moves with respect to the sensor, the sensor reads an optical pattern either transmitted therethrough, or reflected by the encoder pattern to thereby detect the motion or position.
Korea Laid-Open Patent No.: 2007-0026137 discloses a conventional optical encoder configured to detect an index channel free from means for detecting an index that is a reference for position determination. In order to find a position of an object in a high definition, it is preferable that the optical pattern is a sinusoidal wave, but the Korea Laid-Open Patent No.: 2007-0026137 has failed to propose a solution thereto.
The present disclosure is disclosed to provide an optical encoder configured to accurately measure a displacement or an angle by reliably obtaining a sinusoidal wave.
Technical problems to be solved by the present disclosure are not restricted to the above-mentioned, and any other technical problems not mentioned so far will be clearly appreciated from the following description by skilled in the art.
In one general aspect of the present disclosure, there is provided an optical encoder, the optical encoder comprising:
Preferably, but not necessarily, at least one of the first pattern and the second pattern may include a unit pattern whose left or right half is vertically reversed in sinusoidal wave shaped outlines.
Preferably, but not necessarily, at least one of the first and second patterns may take a sliding shape to a vertical direction at a left/right half in a pattern in which a plurality of closed curve lines in sinusoidal wave shape is continued to a vertical direction.
Preferably, but not necessarily, at least one of the first and second patterns may be formed narrower at an inner direction width than an outer direction width.
Preferably, but not necessarily, at least one vertical distal end of the first and second patterns may be covered with a cap pattern.
As discussed above, the optical encoder according to present disclosure advantageously has a pattern with a bent shape whereby a reliable electric signal of sinusoidal wave can be obtained, an effect of which is significantly manifested when an outline of the pattern is shaped of a sinusoidal wave.
When a unit pattern is aligned in plural number, no apex is generated at a connection point of each unit pattern by allowing each unit pattern to be connected at a maximum width, whereby pattern process becomes easy and various error components expected from the apex can be advantageously ruled out.
Another advantageous effect is that a cap pattern is formed at a vertical distal end of scale pattern or light receiving part pattern to make the optical encoder robust to eccentric errors.
Still another advantageous effect is that an inner direction width of the scale pattern or an inner direction width of light receiving part pattern is formed shorter than an outer direction width to allow obtaining a reliable sinusoidal wave and ruling out unnecessary errors when a rotary scale is used for the scale.
Various exemplary embodiments will be described more fully hereinafter with reference to the accompanying drawings, in which some exemplary embodiments are shown. The present inventive concept may, however, be embodied in many different forms and should not be construed as limited to the example embodiments set forth herein. Rather, the described aspect is intended to embrace all such alterations, modifications, and variations that fall within the scope and novel idea of the present disclosure.
Now, an exemplary embodiment of the present disclosure will be described in detail with reference to the accompanying drawings.
Referring to
The rotation shaft may be attached with a light receiving part instead of scale, because the scale and the light receiving part move relatively. A first pattern (130) configured to modulate light flux from the light source (110) may be provided along a circumference. The first pattern (130) is patterned in response to a rotation angle of the rotation shaft (150). Although the scale (120) in
The light receiving part (140) may receive the light flux from the first pattern (130) and convert the light flux to an electric signal for output to the computation part (160). To be more specific, the light receiving part (140) may include one or more light receiving elements formed in a second pattern (141). At this time, each light receiving part may generate an electric signal and output the electric signal to the computation part, when the light flux is received.
The computation part (160) may output by computing the scale, that is, by computing a rotation angle or a rotation position of the rotation shaft (150).
Although the optical encoder (100) in
Now, the first and second patterns will be described in more details. Although the description will be focused on the first pattern for convenience sake, it should be apparent that the description of the first pattern may be applicable to the second pattern.
The optical encoder according to an exemplary embodiment of the present disclosure may include a scale (120) formed with a first pattern (130) and a light receiving part (140) formed with a second pattern (141) for relative movement in respect to the scale (120). At this time, the first pattern and the second pattern may be mutually laid over or superimposed, whereby an optical efficiency and alignment efficiency may be maximized.
Although the pattern formed on the scale is substantially so configured as to allow a bright section and a dark section to be alternatively formed, the first pattern is called the dark section for convenience sake. As illustrated in
When each of the first and second patterns takes a rectangular shape, an electric signal outputted from the light receiving part (140) may take a triangular shape. Although a relative amount of movement of the scale and the light receiving part, i.e., a distance or a rotation angle, may be computed using the triangular electric signal, this method suffers from disadvantage of poor accuracy. Thus, in order to obtain a high definition, there is a need of outputting a sinusoidal wave shaped electric signal to a computation part.
At least one of the first pattern (130) and the second pattern (141) may be formed by being bent in a band shape as a measure to obtain a sinusoidal wave electric signal. At this time, the bent band shape means that the band-shaped outline is partially bent or an entire band-shaped outline is bent.
When the first pattern (130) passes the square-shaped second pattern (141), the electric signal outputted from the light receiving part is an integral value of the first pattern using a relative movement direction (thick arrow direction) as an axis. When the first pattern is formed in the bent band shape, the integral value is approximate to a sinusoidal wave. At this time, when the bent degree of the outline from the first pattern or the bent degree of the entire band is adjusted, an electric signal pursuing an ideal sinusoidal wave shape can be obtained.
It is preferable that the bent degree of the outline pursue the sinusoidal wave. That is, it is preferable that at least one of the first and second patterns be a sinusoidal wave shape at least at a part of the outline. Now, a quadrant formed by an imaginary horizontal axis and an imaginary vertical axis based on a center of the first pattern in
When a pattern, in which an upper portion above the horizontal axis in the sinusoidal wave is arranged to upper and lower sections, is made as a first pattern to pass the square-shaped second pattern, it can be confirmed that a sinusoidal wave shaped electric signal is outputted from the light receiving part. However, when a pattern as in
In order to solve the problem, there is a need of forming the first pattern or the second pattern so that upper/bottom distal ends are prevented from being formed with apexes as in the pattern of
As in
Under this condition, when a right outline, one of horizontal half is vertically reversed from a pattern in the left side of
The first and second patterns may be formed using all the patterns thus obtained. However, it is difficult to densely arrange the patterns. The same logic applies to a theory in which a predetermined size of container filled with large particles is formed with fewer air gaps than with smaller particles. Thus, it is preferable that usage of a pattern obtained in
A measure of densely forming the first pattern or the second pattern in the scale or the light receiving part while maintaining the function of obtaining the sinusoidal wave signal may be to form the first pattern or the second pattern in a plurality of unit patterns continuous to a vertical direction.
The first pattern (130) illustrated in
Referring to
Thus, when unit patterns adjacent to each unit pattern are connected with the maximum width wa, a pattern as in
Meantime, when eccentricity occurs on the first pattern, one of the vertical distal ends may be deviated to an outside of the second pattern. This phenomenon means that an electric signal outputted from the light receiving part contains an error. Thus, there is a need of considering a structure more robust to the eccentricity.
For example, a cap pattern (230) may be wrapped on at least one of the vertical distal ends between the first pattern and the second pattern. At this time, the cap pattern (230) may take a shape of a closed curve line, and a shape of a sinusoidal wave cut out to an imaginary horizontal axis as in
Meantime, when at least one of the scale (120) and the light receiving part (140) rotates about a rotation shaft, the first pattern and the second pattern is preferably formed with a width to an inner direction shorter than a width to an external direction, whereby the unit pattern is preferably formed with a width to the inner direction shorter than a width to an external direction.
Furthermore, each unit pattern may be longer at a vertical direction length toward the inner direction. At this time, a difference between an inner direction width of the unit pattern and an external direction width, and a difference between vertical direction length of each unit pattern may be adequately selected for selection of sinusoidal wave signal, the details of which will be described with reference to
To wrap up, the optical encoder thus discussed is configured such that the scale (120) and the light receiving part (140) are respectively formed with a first pattern and a second pattern, and at least one of the first and second patterns corresponds to a first region aligned to the vertical direction or to the horizontal direction in a plural number, the first region having a cut shape of a sinusoidal wave using an imaginary horizontal axis and an imaginary vertical axis as a border.
At this time, at least one of the first pattern and the second pattern may be formed by collecting the first region that is vertically reversed or horizontally reversed. Furthermore, the first region is vertically reversed when vertically aligned, and horizontally reversed when horizontally aligned.
Referring to
When the closed curve line formed in a sinusoidal wave shape as in
When the closed curve line takes a shape as in
The protruded area formed by the sliding corresponds to the cap pattern (230). At this time, when the cap pattern formed by the sliding may be additionally formed with a horizontally symmetrical pattern, a cap pattern (230) of a shape in which a sinusoidal wave is cut out by an imaginary horizontal axis is formed as in
Furthermore, when an area protruded by the sliding in the sliding pattern, a pattern having a shape as the first pattern of
The left figure {circle around (1)} is a case where the first pattern or the second pattern is formed as in
At this time,
Now, in case of a pattern like the left figure {circle around (1)} of
As apparent from the foregoing, the optical encoder is configured to allow the scale and the light receiving part to relatively move. If the relative movement at this time is defined as rotation movement, at least one of the scale and the light receiving part rotates about the rotation shaft, where it is preferable that at least one of the first pattern and the second pattern be formed with an inner direction width narrower than an outer direction width. At this time, when the first pattern or the second pattern is formed to allow the unit pattern to vertically move continuously as the right figure {circle around (3)} of
Referring to
At this time, at least one of the first pattern and the second pattern is formed with an inner direction width narrower than an outer direction width. The first pattern at this time may be formed on the scale (120) or the light receiving part (140), and alternatively, the second pattern may be formed on a scale (120) or the light receiving part (140) where the first pattern is not formed. For convenience sake, it is assumed that the first pattern is formed on the scale (120), and the second pattern is formed on the light receiving part (140).
If the outer direction width and the inner direction width of the first pattern or the second pattern is same during rotary movement, a part of the left side or the right side of the first pattern may enter or deviate from a part of the left side or the right side of the second pattern. As a result, it is difficult to obtain a desired electric signal. Thus, there is a need that the entire left side or the right side of the first pattern simultaneously is made to enter the right side or the left side of the second pattern. This may be accomplished by the first pattern width or the second pattern width is formed narrower toward the inner direction.
Referring to
Furthermore, the first pattern is formed with a lug (131) protruded to a relative moving direction with the second pattern, and the lug may simultaneously enter or deviate from the second pattern.
To be more specific, the first pattern is formed with a closed curve line shape where a plurality of lugs is aligned in a row along a radial direction line about the rotation shaft. The second pattern takes a square shape where an inner direction width is formed narrower than the outer direction width. At this time, the plurality of lugs may be aligned to simultaneously contact one of the left or the right side of the second pattern along a relative movement of the scale and the light receiving part.
Furthermore, the first pattern or the second pattern is slanted to other adjacent first patterns or second patterns at a predetermined angle. At this time, a gradient is same as a gradient formed by the rotation shaft with the mutually adjacent first patterns or the mutually adjacent second patterns.
If explained in a simpler manner, at least one of the first pattern and the second pattern may be radially formed from a concentric center, where the concentric center may be the rotation shaft.
As apparent from the foregoing, the left/right sides of the first pattern or the second pattern may enter or deviate from the left/right sides of the second pattern or the first pattern. In this configuration, there is a need of preventing the desired sinusoidal wave shaped electric signal from being damaged. To this end, areas of continuously and vertically formed unit patterns must be identical.
That is, areas of each unit pattern, where inner direction width is formed narrower than the outer direction width, must be made identical. To this end, a vertical length of each unit pattern, i.e., a height, must be adjusted. For example, height of each unit pattern may grow higher toward the inner direction.
That is, a downward direction in
At this time, an area AP of each unit pattern is same. That is, AP1=AP2=AP3=AP4=AP5=AP6=AP7=AP8=AP9=AP10.
According to this configuration, the desired sinusoidal wave shaped electric signal is prevented from being damaged even if the inner direction width is formed narrower than the outer direction width.
Meantime, although the present disclosure has been described in detail with reference to the foregoing embodiments and advantages, many alternatives, modifications, and variations will be apparent to those skilled in the art within the metes and bounds of the claims. Therefore, it should be understood that the above-described embodiments are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be construed broadly within the scope as defined in the appended claims
The present disclosure may be applicable to an optical encoder. Particularly, the present disclosure may be preferably applicable to an optical encoder that measures moving distances, positions and angles with a high definition.
Number | Date | Country | Kind |
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10-2011-0140690 | Dec 2011 | KR | national |
This application is a continuation of International Application No. PCT/KR2012/001086 filed on Feb. 14, 2012, which claims the benefit of Korean Patent Application No. 10-2011-0140690, filed on Dec. 23, 2011, the entire disclosures of which are incorporated herein by reference for all purposes.
Number | Date | Country | |
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Parent | PCT/KR2012/001086 | Feb 2012 | US |
Child | 14290238 | US |