The present disclosure relates to an optical isolator, an ultraviolet laser device, and an electronic device manufacturing method.
Recently, in a semiconductor exposure apparatus, improvement in resolution has been desired for miniaturization and high integration of semiconductor integrated circuits. For this purpose, an exposure light source that outputs light having a shorter wavelength has been developed. For example, as a gas laser device for exposure, a KrF excimer laser device for outputting laser light having a wavelength of about 248 nm and an ArF excimer laser device for outputting laser light having a wavelength of about 193 nm are used.
The KrF excimer laser device and the ArF excimer laser device each have a large spectrum line width of about 350 to 400 pm in natural oscillation light. Therefore, when a projection lens is formed of a material that transmits ultraviolet rays such as KrF laser light and ArF laser light, there is a case in which chromatic aberration occurs. As a result, the resolution may decrease. Then, a spectrum line width of laser light output from the gas laser device needs to be narrowed to the extent that the chromatic aberration can be ignored. For this purpose, there is a case in which a line narrowing module (LNM) including a line narrowing element (etalon, grating, and the like) is provided in a laser resonator of the gas laser device to narrow a spectrum line width. In the following, a gas laser device with a narrowed spectrum line width is referred to as a line narrowing gas laser device.
Patent Document 1: Japanese Patent Application Publication No. H6-51242
Patent Document 2: Japanese Patent Application Publication No. S61-141189
Patent Document 3: Japanese Patent Application Publication No. 2015-64569
An optical isolator according to an aspect of the present disclosure includes a first polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to incident light having a wavelength of ultraviolet and linear polarization to be 0.9 or more, a Faraday rotator using a Faraday material configured to rotate a polarization direction of light having transmitted through the first polarizer in a first rotation direction by a first rotation amount by a magnetic field and rotate the polarization direction in a second rotation direction opposite to the first rotation direction by a second rotation amount by optical activity or birefringence, and a second polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to the incident light having transmitted through the Faraday rotator to be 0.9 or more.
An ultraviolet laser device according to another aspect of the present disclosure includes an oscillation stage laser configured to output pulse laser light having a wavelength of ultraviolet and linear polarization, an amplifier configured to amplify and output the pulse laser light, and an optical isolator arranged on an optical path between the oscillation stage laser and the amplifier. Here, the optical isolator includes a first polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to the pulse laser light output from the oscillation stage laser to be 0.9 or more, a Faraday rotator using a Faraday material configured to rotate a polarization direction of the pulse laser light having transmitted through the first polarizer in a first rotation direction by a first rotation amount by a magnetic field and rotate the polarization direction in a second rotation direction opposite to the first rotation direction by a second rotation amount by optical activity or birefringence, and a second polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to the pulse laser light having transmitted through the Faraday rotator to be 0.9 or more.
An electronic device manufacturing method according to another aspect of the present disclosure includes generating laser light amplified by an amplifier using an ultraviolet laser device, outputting the amplified laser light to an exposure apparatus, and exposing a photosensitive substrate to the laser light in the exposure apparatus to manufacture an electronic device. Here, the ultraviolet laser device includes an oscillation stage laser configured to output pulse laser light having a wavelength of ultraviolet and linear polarization, the amplifier configured to amplify and output the pulse laser light, and an optical isolator arranged on an optical path between the oscillation stage laser and the amplifier. The optical isolator includes a first polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to the pulse laser light output from the oscillation stage laser to be 0.9 or more, a Faraday rotator using a Faraday material configured to rotate a polarization direction of the pulse laser light having transmitted through the first polarizer in a first rotation direction by a first rotation amount by a magnetic field and rotate the polarization direction in a second rotation direction opposite to the first rotation direction by a second rotation amount by optical activity or birefringence, and a second polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to the pulse laser light having transmitted through the Faraday rotator to be 0.9 or more.
Embodiments of the present disclosure will be described below merely as examples with reference to the accompanying drawings.
1. Description of terms
2. Overview of ultraviolet laser device according to comparative example
2.1 Configuration
2.2 Operation
4. First embodiment
4.1 Configuration
4.2 Operation
4.3 Selection example of Faraday material, size thereof, and magnetic flux density of magnetic field
4.4 Preferable ranges of magnetic field and thickness of Faraday material
4.5 Allowable angular difference between transmission axis of polarizer and polarization direction of laser light
4.6 Effect
4.7 Modification
5. Second embodiment
5.1 Configuration
5.2 Operation
5.3 Effect
5.4 Modification
6. Third embodiment
6.1 Configuration
6.2 Operation
6.3 Effect
7. Fourth embodiment
7.1 Configuration
7.2 Operation
7.3 Effect
8. Fifth embodiment
8.1 Configuration
8.2 Operation
8.3 Effect
9. Sixth embodiment
9.1 Configuration
9.2 Operation
9.3 Effect
10. Electronic device manufacturing method
11. Other application examples of optical isolator
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. The embodiments described below show some examples of the present disclosure and do not limit the contents of the present disclosure. Also, all configurations and operation described in the embodiments are not necessarily essential as configurations and operation of the present disclosure. Here, the same components are denoted by the same reference numerals, and duplicate description thereof is omitted.
“Polarizer” refers to an optical element that separates light having a specific polarization direction (transmission axis direction) and light whose polarization direction is perpendicular thereto.
In the present specification, unless otherwise clear from the context, the term “parallel” is not limited to the case of being strictly parallel, and includes the concept of being substantially parallel including a range of angular difference that is practically acceptable without losing technical significance, unless otherwise specified. Further, in the present specification, unless otherwise clear from the context, the term “orthogonal” or “perpendicular” is not limited to the case of being strictly orthogonal or perpendicular, and includes the concept of being substantially orthogonal or substantially perpendicular including a range of angular difference that is practically acceptable without losing technical significance, unless otherwise specified.
The ultraviolet laser device 20 is an excimer laser device including a master oscillator (MO) 22, an MO beam steering unit 24, and a power oscillator (PO) 26. The MO 22 includes a line narrowing module (LNM) 30, a chamber 32, and an output coupling mirror 34.
The LNM 30 includes a prism expander 36 for narrowing the spectrum line width and a grating 38. The prism expander 36 and the grating 38 are arranged in the Littrow arrangement so that an incident angle and a diffraction angle coincide with each other. The output coupling mirror 34 is a partial reflection mirror having a reflectance of 40% to 60%. The output coupling mirror 34 is arranged to configure an optical resonator together with the LNM 30.
The chamber 32 is arranged on the optical path of the optical resonator. The chamber 32 includes a pair of discharge electrodes 40a, 40b and two windows 42, 44 through which laser light is transmitted. The chamber 32 is filled with a laser gas. The laser gas includes a rare gas, a halogen gas, and a buffer gas. The rare gas may be, for example, an argon (Ar) gas or a krypton (Kr) gas. The halogen gas may be, for example, a fluorine (F2) gas. The buffer gas may be, for example, a neon (Ne) gas. A voltage is applied between the discharge electrodes 40a, 40b by a power source (not shown). The power source may be a pulse power module (PPM) including a switch and a charging capacitor.
The MO beam steering unit 24 includes a high reflection mirror 50 and a high reflection mirror 52, and is arranged such that the laser light output from the MO 22 enters the PO 26.
An MO pulse energy monitor 54 is arranged between the high reflection mirror 50 and the high reflection mirror 52. The MO pulse energy monitor 54 includes a beam splitter (BS) 55 and an optical sensor 56. The BS 55 is arranged on the optical path of the pulse laser light output from the MO 22 such that the reflection light from the BS 55 enters the optical sensor 56.
The PO 26 is an amplification stage laser including a rear mirror 60, a chamber 62, and an output coupling mirror 64. The rear mirror 60 and the output coupling mirror 64 configure an optical resonator, and the chamber 62 is arranged on the optical path of the optical resonator.
The configuration of the chamber 62 may be similar to that of the chamber 32. The chamber 62 includes a pair of discharge electrodes 70a, 70b and two windows 72, 74. The chamber 62 is filled with a laser gas. The rear mirror 60 may be a partial reflection mirror having a reflectance of, for example, 50% to 90%. The output coupling mirror 64 may be a partial reflection mirror having a reflectance of 10% to 30%.
High voltage pulses are applied between the discharge electrodes 40a, 40b in the chamber 32 by the power source (not shown). When discharge occurs between the discharge electrodes 40a, 40b in the chamber 32, the laser gas is excited, and pulse laser light having an ultraviolet wavelength of 150 nm to 380 nm as being line-narrowed by the optical resonator configured by the output coupling mirror 34 and the LNM 30 is output from the output coupling mirror 34.
The energy of the pulse laser light output from the output coupling mirror 34 is measured by the MO pulse energy monitor 54. The pulse laser light is incident on the rear mirror 60 of the PO 26 as seed light by the MO beam steering unit 24.
At the timing when the seed light having transmitted through the rear mirror 60 enters the chamber 62, high voltage pulses are applied between the discharge electrodes 70a, 70b in the chamber 62 by the power source (not shown). When discharge occurs between the discharge electrodes 70a, 70b in the chamber 62, the laser gas is excited, the seed light is amplified by a Fabry-Perot optical resonator configured by an output coupling mirror 64 and a rear mirror 60, and the amplified pulse laser light is output from the output coupling mirror 64 as output laser light.
On the other hand, the light that enters the PO 26 from the MO 22 and is transmitted through the rear mirror 60 is resonated and amplified in the PO 26 and then output. As described above, since the rear mirror 60 in the PO 26 is a partial reflection mirror, a part of the light having entered the chamber 62 of the PO 26 and amplified returns to the MO 22. The light that is transmitted through the rear mirror 60 and returns to the MO 22 among the light amplified by the PO 26 is referred to as “PO leak light.”
The return light becomes a thermal load for the LNM 30 and the like, and may cause deterioration in the stability of the line width, the stability of the pulse energy, and the like. In order to suppress the return light entering the MO 22, there is a method of arranging an optical isolator between the MO 22 and the PO 26.
In the optical isolator 80, a half-wave plate 81, a first polarizer 83, a Faraday rotator 84, and a second polarizer 88 are arranged in this order from the MO 22 side. The Faraday rotator 84 includes a Faraday material 85 and a magnet 86. In
As shown in the upper part of
The polarization direction of the pulse laser light having transmitted through the first polarizer 83 is rotated by 45 degrees in the clockwise direction by the Faraday rotator 84 to which the magnetic field is applied. As a result, the pulse laser light output from the Faraday rotator 84 becomes horizontally polarized light. The transmission axis of the second polarizer 88 is arranged parallel to the polarization direction of the pulse laser light output from the Faraday rotator 84, and the pulse laser light output from the Faraday rotator 84 is transmitted through the second polarizer 88 and then enters the PO 26.
The half-wave plate 81 adjusts the polarization direction of the pulse laser light output from the MO 22 so that the polarization direction of the pulse laser light output from the MO 22 and the polarization direction of the pulse laser light entering the PO 26 become the same. Thus, it is not necessary to change other modules which depend on the polarization direction.
On the other hand, as shown in the lower part of
The first polarizer 83 is arranged such that the transmission axis thereof is parallel to the polarization direction of the pulse laser light output from the MO 22 polarized in a specific direction.
The Faraday rotator 112 includes a Faraday material 135 and a magnet 136. The Faraday material 135 is a material that is transparent at the used wavelength and has optical activity or birefringence. The Faraday material 135 is, for example, a quartz crystal or magnesium fluoride (MgF2). The magnet 136 has a hollow structure, and the application direction of the magnetic field is parallel to the propagation direction of the light. For example, the application direction of the magnetic field is the direction of the arrows shown in the Faraday rotator 112 in
The second polarizer 88 is arranged such that the transmission axis thereof is parallel to the polarization direction of the pulse laser light output from the Faraday rotator 112 toward the PO 26.
Since the Faraday material 135 has optical activity or birefringence, the polarization plane is rotated by the Faraday effect when a magnetic field is applied, and the polarization plane is rotated by optical activity or birefringence.
In the optical isolator 120 according to the first embodiment, as shown in the upper part of
In other words, the magnetic flux density of the magnetic field to be applied and the thickness of the Faraday material 135 are selected such that the rotation angle of the polarization plane due to the Faraday effect and the rotation angle of the polarization plane due to optical activity or birefringence are canceled out in the going light. When the Faraday rotator 112 satisfying such a condition is used, the polarization direction does not change before and after the transmission through the Faraday rotator 112.
In the example shown in
The Faraday effect is non-reciprocal with respect to the travel direction of the light because the rotation direction of the polarization plane depends on the application direction of the magnetic field and not on the propagation direction of the light. On the other hand, since the rotation direction of the polarization plane due to optical activity or birefringence depends on the propagation direction of light, it is reciprocal with respect to the travel direction of the light.
Therefore, as shown in the lower part of
The rotation direction of the polarization plane due to the Faraday effect of the Faraday rotator 112 shown in
As the Faraday material 135, a material having optical activity such as a quartz crystal or a material having birefringence such as MgF2 is selected. For example, when the wavelength of the pulse laser light is 193 nm and the quartz crystal is selected as the Faraday material 135 of the Faraday rotator 112, the specific rotation ρ is 331.85 deg/mm and the Verdet constant V is 70.1 rad/Tm.
An amount of rotation θρ of the polarization plane due to optical activity is expressed by Equation (1).
θρ=ρL (1)
In Equation (1), L is the medium length, and is the length of the quartz crystal (thickness in the optical axis direction) in the present example.
Further, an amount of rotation θv of the polarization plane due to the Faraday effect is expressed by Equation (2).
θv=VBL (2)
In Equation (2), B is the magnetic flux density of the applied magnetic field.
For example, assuming that the length of the quartz crystal is 11.53 mm and the magnetic flux density of the applied magnetic field is 0.97 T, the amount of rotation θρ of the polarization plane due to optical activity is 3825 degrees (=45+180×21 degrees) from Equation (1). The amount of rotation θv of the polarization plane due to the Faraday effect is 45 degrees from Equation (2). Therefore, by applying the magnetic field such that the direction in which the polarization plane rotates due to the Faraday effect is opposite to the direction in which the polarization plane rotates due to optical activity, it is possible to prevent the polarization direction from changing before and after the transmission through the Faraday rotator 112.
Here, 45 degrees exemplified as the rotation amount of the polarization plane due to the Faraday effect is an example of the “first rotation amount” in the present disclosure. Further, 3825 degrees exemplified as the rotation amount of the polarization plane due to optical activity is an example of the “second rotation amount” in the present disclosure.
When the wavelength of the pulse laser light is 193 nm and MgF2 is selected as the Faraday material 135 of the Faraday rotator 112, the refractive indices of the ordinary ray and extraordinary ray are as follows.
Here, No is the refractive index of the ordinary ray, and Ne is the refractive index of the extraordinary ray.
In order to cause the rotation of the polarization due to the birefringence, thickness d of the Faraday material 135 is set such that δ=180+m×360 degrees (m is an integer) is satisfied in Equation (3) described below.
δ(λ)=Δn(λ)×d×(360/λ) (3)
Here, Δn=Ne−No. λ is the wavelength.
With a phase difference of 180 degrees, when the optical axis of the Faraday material 135 is rotated by θ, the polarization is rotated by 2θ.
Further, the Verdet constant V for MgF2 at the wavelength of 193 nm is 38.1 rad/Tm. Therefore, for example, the above can be achieved by setting the thickness (medium length) L of MgF2 in the optical axis direction to 20.62 mm and the magnetic flux density B of the applied magnetic field to 1.00 T.
When the wavelength of the pulse laser light is 248 nm and the quartz crystal is selected as the Faraday material 135 of the Faraday rotator 112, the specific rotation ρ is 157.45 deg/mm and the Verdet constant V is 30.4 rad/Tm.
For example, assuming that the length of the quartz crystal is 26.58 mm and the magnetic flux density of the applied magnetic field is 0.97 T, the amount of rotation θρ of the polarization plane due to optical activity is 4185 degrees (=45+180×23 degrees) from Equation (1). The amount of rotation θv of the polarization plane due to the Faraday effect is 45 degrees from Equation (2). Therefore, by applying the magnetic field such that the direction in which the polarization plane rotates due to the Faraday effect is opposite to the direction in which the polarization plane rotates due to optical activity, it is possible to prevent the polarization direction from changing before and after the transmission through the Faraday rotator 112.
Preferable ranges of the magnetic field and the thickness of the Faraday material 135 are shown in
The preferable ranges were selected based on the ease of realization of the magnetic field. The magnetic field in the most preferable range has the magnetic flux density as using a neodymium magnet or the like having a strong magnetic force. The thickness of the Faraday material 135 is a value obtained by calculating, based on the selected material, the magnetic flux density of the magnetic field, and the Verdet constant, the thickness at which the rotation of the polarization plane due to the Faraday effect and the rotation of the polarization plane due to optical activity or birefringence are 45 degrees, respectively.
As shown in
When the Faraday material 135 is the quartz crystal and the wavelength of the pulse laser light is 193 nm, which is the oscillation wavelength of the ArF excimer laser, the selectable ranges of the magnetic field applied to the Faraday rotator 112 and the thickness of the Faraday material 135 in the optical axis direction are 0.5 T-3.0 T and 3 mm-25 mm, respectively. More preferably, the ranges are 0.75 T-2.9 T and 6 mm-20 mm, respectively, and most preferably, the ranges are 0.8 T-1.5 T and 8 mm-15 mm, respectively.
Further, as shown in
When the Faraday material 135 is the quartz crystal and the wavelength of the pulse laser light is 248 nm, which is the oscillation wavelength of the KrF excimer laser, the selectable ranges of the magnetic field applied to the Faraday rotator 112 and the thickness of the Faraday material 135 in the optical axis direction are 0.5 T-3.0 T and 8 mm-53mm, respectively. More preferably, the ranges are 0.75 T-2.9 T and 10 mm-40 mm, respectively, and most preferably, the ranges are 0.8 T-1.5 T and 15 mm-30 mm, respectively.
Here, the Faraday material 135 may be divided into a plurality of pieces, and the total thickness of these pieces may satisfy the above thickness. The number of divisions may be, for example, two, three, or four.
It is most preferable that the transmission axis of each of the first polarizer 83 and the second polarizer 88 is parallel to the polarization direction of the pulse laser light to be incident on each polarizer, but not limited to the case in which they are strictly parallel, each angular difference is allowed within a range in which an intended function can be practically achieved.
According to the optical isolator 120 of the first embodiment, the polarization direction of the pulse laser light can be maintained the same before and after the transmission through the optical isolator 120 without using the half-wave plate 81 having low durability at short wavelengths. Therefore, it is possible to suppress the return light without changing other modules depending on the polarization direction.
In
Further, in
The optical isolator 120 further includes a damper 116 for terminating the return light. The damper 116 is arranged such that the return light reflected by the first polarizer 83 is incident on the damper 116. Other configurations may be similar to those in
In
Operation of the optical isolator 120 is similar to that in the first embodiment. The pulse laser light (point a) output from the MO 22 and polarized in a specific direction is transmitted through the first polarizer 83 (point b). The pulse laser light having transmitted through the first polarizer 83 is incident on the Faraday rotator 112, and is output from the Faraday rotator 112 (point c) while the polarization direction is maintained the same before and after the Faraday rotator 112. The pulse laser light output from the Faraday rotator 112 is transmitted through the second polarizer 88. The polarization direction of the pulse laser light traveling from the MO 22 to the PO 26 at point a is the same as the polarization direction at point d.
Regarding the return light returning in the direction from the PO 26 to the MO 22, at point d in
The polarization direction of the return light having transmitted through the second polarizer 88 is rotated by 90 degrees by the Faraday rotator 112 (point b). At point b, the polarization direction of the pulse laser light propagating in the direction from the MO 22 to the PO 26 is perpendicular to the polarization direction of the pulse laser light returning in the direction from the PO 26 to the MO 22. Therefore, the pulse laser light returning in the direction from the PO 26 to the MO 22 is reflected by the first polarizer 83 and is incident on the damper 116. The damper 116 absorbs and blocks the light reflected by the first polarizer 83.
According to the ultraviolet laser device 100 of the second embodiment, the polarization direction can be maintained the same before and after the transmission through the optical isolator 120 without using the half-wave plate 81 having low durability at short wavelengths. Therefore, it is possible to suppress the return light without changing other modules depending on the polarization direction.
Further, according to the ultraviolet laser device 100 of the second embodiment, the pulse laser light returning in the direction from the PO 26 to the MO 22 is reflected by the first polarizer 83 and absorbed by the damper 116, so that the pulse laser light is suppressed from entering the MO 22. As a result, thermal load on the MO 22 is reduced, and energy stability, line width stability, and the like are improved compared with the configuration of the comparative example.
The MO pulse energy monitor 54 may be arranged on either the upstream side or the downstream side of the optical isolator 120. However, the configuration of arranging on the upstream side of the optical isolator 120 as shown in
The ultraviolet laser device 103 includes a heater power source 142 and a processor 144 that controls the temperature of the Faraday rotator 113 (see
The processor 144 controls the heater power source 142 to keep the temperature of the Faraday rotator 113 constant based on the information obtained from the temperature sensor 139. Here, the description of “keep constant” includes keeping within an allowable range. The processor 144 controls the heaters 138a, 138b via the heater power source 142 to suppress temperature changes of the Faraday material 135. The processor 144 is a processing device including a storage device in which a control program is stored and a central processing unit (CPU) that executes the control program.
The processor 144 drives the heaters 138a, 138b via the heater power source 142, monitors the temperature of the Faraday rotator 113 using the temperature sensor 139, and adjusts the temperature of the Faraday rotator 113 to maintain a predetermined temperature. The predetermined temperature is, for example, preferably room temperature being 100° C. or less. Other operations are similar to those in the second embodiment.
According to the ultraviolet laser device 103 of the third embodiment, similar effects to those of the second embodiment can be obtained. Further, according to the configuration of the third embodiment, it is possible to prevent the Faraday material 135 from changing in temperature due to a change in environmental temperature, absorption of laser light, and the like. As a result, the change in the optical path length due to the temperature change is suppressed, the rotation angle of the polarization can be maintained constant, and the decrease in the transmittance of the polarizer and the deterioration in the isolation ratio can be suppressed.
The plane-parallel substrate 202 is arranged on the optical path between the second polarizer 88 and the high reflection mirror 52. The plane-parallel substrate 202 may be a substrate of calcium fluoride. The two-axis angle adjustment holder 204 may be, for example, a holder capable of adjusting angles using, as rotation axes, an axis perpendicular to the paper surface of
The high reflection mirror 52 is held by a two-axis angle adjustment holder 208 capable of adjusting the angle with each of two axes perpendicular to each other as a rotation axis. The two-axis angle adjustment holder 208 may be, for example, a holder capable of adjusting angles using, as rotation axes, an axis perpendicular to the paper surface of
The adjustment of the optical axis is performed by adjusting the two-axis adjustable plane-parallel substrate 202 and the two-axis adjustable high reflection mirror 52 so that the pulse laser light from the MO 22 enters the PO 26 most efficiently.
The two-axis adjustable plane-parallel substrate 202 is adjusted so that the pulse laser light enters the PO 26 most efficiently by shifting the pulse laser light from the MO 22 in parallel to the travel direction.
The two-axis adjustable high reflection mirror 52 is adjusted so that the pulse laser light enters the PO 26 most efficiently by changing the incident angle of the pulse laser light from the MO 22 on the PO 26.
Each of the two-axis angle adjustment holder 204 and the two-axis angle adjustment holder 208 is an example of the “optical axis adjustment mechanism” in the present disclosure. Although a configuration including both the two-axis adjustable plane-parallel substrate 202 and the two-axis adjustable high reflection mirror 52 is preferable, a configuration including only one of them is also possible.
According to the ultraviolet laser device 104 of the fourth embodiment, similar effects to those of the second embodiment can be obtained. Further, according to the configuration of the fourth embodiment, the optical axis of the injection light to be incident on the PO 26 is easily adjusted as compared with the configuration of the second embodiment.
The ultraviolet solid-state laser device 232 outputs, for example, a fourth harmonic, a fifth harmonic, or a sixth harmonic (ranging from a wavelength of 150 nm to 380 nm) of the solid-state laser having a near-infrared band (wavelength of 780 nm to 2500 nm) as a fundamental wave. For example, the ultraviolet solid-state laser device 232 is arranged to output seed light having a wavelength of about 193 nm and cause the seed light to enter the excimer amplifier 236.
As an example, the ultraviolet solid-state laser device 232 may include a semiconductor laser system, a titanium sapphire amplifier, and a wavelength conversion system. The semiconductor laser system may be configured to include a distributed feedback (DFB) semiconductor laser that outputs CW laser light having a wavelength of about 773.6 nm, and a semiconductor optical amplifier (SOA) that turns the CW laser light into pulses. The wavelength conversion system includes a plurality of nonlinear optical crystals, and performs wavelength conversion on the incident pulse laser light to output pulse laser light of fourth harmonic. The wavelength conversion system includes, for example, an LBO crystal and a KBBF crystal. The LBO crystal is a nonlinear optical crystal represented by the chemical formula LiB3O5. The KBBF crystal is a nonlinear optical crystal represented by the chemical formula KBe2BO3F2.
The excimer amplifier 236 includes a chamber 242, a convex cylindrical mirror 244, and a concave cylindrical mirror 246.
The chamber 242 includes a pair of discharge electrodes 250a, 250b and two windows 42, 44 through which the laser light is transmitted. The discharge electrodes 250a, 250b are arranged to face each other with a discharge space 256 interposed therebetween. The space between the discharge electrodes 250a, 250b is the discharge space 256. The direction in which the discharge electrodes 250a, 250b face each other across the discharge space 256 corresponds to the discharge direction. The chamber 242 is filled with a laser gas similar to the laser gas described with reference to
The convex curved surface of the convex cylindrical mirror 244 and the concave curved surface of the concave cylindrical mirror 246 are each coated with a high reflection film for a wavelength of about 193 nm.
The convex cylindrical mirror 244 and the concave cylindrical mirror 246 are arranged such that the seed light from the ultraviolet solid-state laser device 232 is beam-expanded in the discharge direction and amplified as passing through the discharge space 256 of the excimer amplifier 236 three times.
The seed light output from the ultraviolet solid-state laser device 232 is transmitted through the optical isolator 120 and enters the excimer amplifier 236. The seed light having a wavelength of about 193 nm entering the excimer amplifier 236 is reflected by the convex cylindrical mirror 244 and the concave cylindrical mirror 246, and passes through the discharge space 256 between the discharge electrodes 250a, 250b three times. Thus, the beam of the seed light is expanded and amplified. The excimer amplifier 236 is an example of the “multipass amplifier” in the present disclosure. Not only the three-pass excimer amplifier 236 but also various multipass amplifiers can be used.
The operation of the optical isolator 120 is similar to that in the first embodiment described with reference to
According to the ultraviolet laser device 105 of the fifth embodiment, the polarization direction can be maintained the same before and after the transmission through the optical isolator 120 without using the half-wave plate 81 having low durability at short wavelengths. Therefore, it is possible to suppress the return light without changing other modules depending on the polarization direction.
According to the ultraviolet laser device 105 of the fifth embodiment, since the light returning in the direction from the excimer amplifier 236 to the ultraviolet solid-state laser device 232 does not enter the ultraviolet solid-state laser device 232, the thermal load on the ultraviolet solid-state laser device 232 is reduced, and the energy stability, the line width stability, and the like are improved compared with the configuration of the comparative example.
The amplification stage laser of the second embodiment shown in
In the ultraviolet laser device 106, a high reflection mirror 283 is arranged to introduce the laser light output from the MO 22 and reflected by the high reflection mirror 50 and the high reflection mirror 52 into the ring resonator 270. The high reflection mirror 283 is arranged on the optical path between the high reflection mirror 52 and the partial reflection mirror 290 so that the laser light reflected by the high reflection mirror 52 enters the partial reflection mirror 290.
The laser light output from the MO 22 is sequentially reflected by the high reflection mirror 50, the high reflection mirror 52, and the high reflection mirror 283, and then enters the ring resonator 270 via the partial reflection mirror 290.
The laser light transmitted through the partial reflection mirror 290 is reflected by the high reflection mirror 284, enters the chamber 62, and is amplified. Thereafter, the laser light is reflected by the high reflection mirror 285 and the high reflection mirror 286, enters the chamber 62 again, and is amplified. Then, a part of the laser light output from the chamber 62 is transmitted through the partial reflection mirror 290, and the other part thereof is reflected and amplified again by the ring resonator 270.
The amplified pulse laser light transmitted through the partial reflection mirror 290 is output from the ultraviolet laser device 106.
The optical isolator 120 suppresses return light from the PO 266 from entering the MO 22. The operation of the optical isolator 120 is similar to that in the second embodiment described with reference to
According to the ultraviolet laser device 106 of the sixth embodiment, similar effects to those of the second embodiment can be obtained.
The exposure apparatus 300 synchronously translates the reticle stage RT and the workpiece table WT to expose the workpiece to the laser light reflecting the reticle pattern. After the reticle pattern is transferred onto the semiconductor wafer by the exposure process described above, a semiconductor device can be manufactured through a plurality of processes. The semiconductor device is an example of the “electronic device” in the present disclosure. Instead of the ultraviolet laser device 100, the ultraviolet laser device 103, 104, 105, or 106 described in the third to sixth embodiment may be used to generate the laser light.
The optical isolator 120 exemplified in the first to sixth embodiments can be applied not only to the ultraviolet laser device but also to various applications. For example, the incident light to the optical isolator 120 is not limited to the pulse laser light, and may be CW laser light or radiation light. For example, the optical isolator 120 may be located at the outlet of the radiation light at an accelerator. Further, the optical isolator 120 may be arranged to suppress stray light having a wavelength in the ultraviolet region in a spectroscope using a deuterium lamp.
The description above is intended to be illustrative and the present disclosure is not limited thereto. Therefore, it would be obvious to those skilled in the art that various modifications to the embodiments of the present disclosure would be possible without departing from the spirit and the scope of the appended claims. Further, it would be also obvious to those skilled in the art that embodiments of the present disclosure would be appropriately combined.
The terms used throughout the present specification and the appended claims should be interpreted as non-limiting terms unless clearly described. For example, terms such as “comprise”, “include”, “have”, and “contain” should not be interpreted to be exclusive of other structural elements. Further, indefinite articles “a/an” described in the present specification and the appended claims should be interpreted to mean “at least one” or “one or more.” Further, “at least one of A, B, and C” should be interpreted to mean any of A, B, C, A+B, A+C, B+C, and A+B+C as well as to include combinations of the any thereof and any other than A, B, and C.
The present application claims the benefit of International Application No. PCT/JP2021/011549, filed on Mar. 19, 2021, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/JP2021/011549 | Mar 2021 | US |
Child | 18363651 | US |