1. Field of the Invention
The present invention relates to quality evaluation and control of semiconductor multiple layer structures.
2. Background Art
An epitaxial wafer having a multiple layer structure is used for fabricating semiconductor devices, and the quality evaluation and control therefor are necessary in order to decrease the number of defectives and to reduce the fabrication cost. Items assessed for quality on an epitaxial wafer include thicknesses and compositions of the multiple layers. The thickness is mainly measured with a technique such as infrared-ray or X-ray interference by using interference of electromagnetic waves, or. ellipsometry (polarization analysis) by using change in the degree of polarization between incident and reflecting lights. On the other hand, the compositions of the layers in an epitaxial wafer are evaluated with band gap energies obtained by spectrum measurement of photoluminescence generated by irradiation of excitation light such as laser beams (for example, Masashi Ozaki, Semiconductor Evaluation Technique, Ch. 7 [in Japanese], ed. Takashi Katouda, Sangyo Tosho, Tokyo, 1989).
There are many items assessed on an epitaxial wafer besides the above-mentioned thickness and composition. One of them is the internal electric field strength, known to depend on the doping concentration and the state at the surface/interface in an epitaxial wafer. Further, the internal electric field strength was recently reported to have a correlation with current gain in a heterojunction bipolar transistor. Therefore, the internal electric field strength is regarded as an important item in quality evaluation on an epitaxial wafer.
The internal electric field strength can be measured with a technique called as light modulated reflection spectroscopy or photoreflectance (hereinafter referred also to PR) spectroscopy. In this method, change in reflectance, ΔR/R, caused by irradiating external modulated light such as laser light called as pumping light to a sample, is measured with light called as probe light (detection light). The change in reflectance, ΔR/R, is recorded as a function of wavelength or photon energy of the probe light. In a sample having an internal electric field, the change in reflectance, ΔR/R, exhibits an oscillatory profile called as Franz-Keldysh oscillations (for example, refer to “Franz-Keldysh Oscillations in Modulation Spectroscopy”, H. Shen and M. Dutta, Journal of Applied Physics, vol. 78, pp. 2151-2176 (1995)). The period of the oscillation is determined by the internal electric field strength. Therefore, the internal electric field can be investigated by analyzing the period of the Franz-Keldysh oscillations. Further, Japanese Patent laid open Publication 11-51856/1999 shows that the photoreflectance from a sample can be detected only with the integrated intensity thereof, without a spectrometer.
The above-mentioned three items, thickness, band gap energy and internal electric field, are measured with techniques different from each other in the evaluation of the quality of the epitaxial wafer. Therefore, much time and work are needed in order to measure all the three items. Further, the cost is high for providing apparatuses for the three measuring techniques. This leads to a barrier for strict quality control.
An object of the invention is to simply evaluate internal electric field strength, thickness and band gap energy in a semiconductor multiple layer structure.
In one aspect of the invention, in a measuring apparatus for a semiconductor multiple layer structure, a first light source generates light for exciting a sample of the semiconductor multiple layer film to measure photoluminescence spectra and generates external modulated light to the sample for measurement of reflection spectra. A second light source generates white light for probe light to measure the reflection spectra. A spectrometer disperses light from the sample for the measurement of the photoluminescence spectra or disperses light from the first light source to irradiate the sample for the measurement of the reflection spectra. A first detector for the measurement of the photoluminescence spectra detects light emitted from the spectrometer and converts it to an electrical signal, while a second detector for the measurement of the reflection spectra detects light reflected from the sample irradiated with the probe light dispersed by the spectrometer. A guide member guides the light from the spectrometer to the first detector or guides the white light from the second light source to the second detector. A controller makes the guide member guide the white light from the second light source to the first detector and acquire electric signals from the first detector for the measurement of the reflection spectra and makes the changer guide the light from the spectrometer to the second detector and acquire electric signals from the second detector for the measurement of the photoluminescence spectra.
In another aspect of the invention, in a measuring method for a semiconductor multiple layer structure, a sample of semiconductor multiple layer structure is irradiated with excitation light, and photoluminescence from the sample after transmitting a spectrometer is detected while the spectrometer is swept, and the detected light intensity is recorded as a function of photon energy. White light is entered to the spectrometer to irradiate the sample with monochromatic light emitted from the spectrometer, and the spectrometer is swept while the sample is irradiated with the external modulated light to detect reflection light from the sample, and the detected reflection spectra are recorded as a function of photon energy.
An advantage of the present invention is that the internal electric field strength, the thickness and the band gap energy in a semiconductor multiple layer structure can be measured with one apparatus.
Another advantage of the present invention is that the internal electric field strength, the thickness and the band gap energy in a semiconductor multiple layer structure can be measured nondestructively by measuring both photoreflectance and photoluminescence spectra of the semiconductor multiple layer structure.
These and other objects and features of the present invention will become clear from the following description taken in conjunction with the preferred embodiments thereof with reference to the accompanying drawings, and in which:
Referring now to the drawings, embodiments of the invention are described below. Previously, the thickness, the band gap energy and the internal electric field in a semiconductor multiple layer structure prepared as an epitaxial wafer or the like were measured with different techniques. Then, it is desirable to measure them nondestructively, simultaneously, precisely and simply. In order to solve this problem, it would be necessary to develop a technique/principle for evaluating two or more quality items based on data obtained by one measuring technique and to provide an apparatus which can evaluate two or more items.
Then, the light modulated reflection (photoreflectance (PR)) spectroscopy used for the evaluation of the internal electric field and the photoluminescence (PL) spectroscopy used for evaluating the band gap energy are paid attention. They belong to technical field of spectroscopy and have common components for measurement. Therefore, it may be possible to provide a single apparatus for measuring light modulated reflection spectra or photoluminescence spectra, or PR and PL spectra may be measured by the single apparatus.
Next, evaluation of thickness is paid attention. Many techniques of prior art evaluation for thickness is performed by analyzing spectra affected by interference due to multiple layer structure. Especially, the line shape of reflection/transmission spectra is sensitive to interference. The above-mentioned PR spectroscopy used for evaluating the internal electric field is one of the light-reflection techniques, and it may also be used for evaluating thickness. However, it is not yet known how to analyze the line shape of PR spectra affected by interference in a multiple layer film, and it is not yet used to evaluate thicknesses in a multiple layer structure.
The invention proposes a spectroscopic measurement method for the internal electric field strength and thickness on the basis of PR spectroscopy in order to achieve simple and simultaneous evaluation of the internal electric field strength, thickness and band gap energy in a semiconductor multiple layer structure in an epitaxial wafer. In this method, the internal electric field strength and the thickness are obtained simultaneously from Franz-Keldysh oscillations of the semiconductor multiple layer structure. Further, a spectrum measuring apparatus is proposed to obtain both PR and PL spectra for precise evaluation based on the spectroscopic technologies. In the evaluation of the internal electric field strength and thickness from PR spectra, it is necessary to use band gap energy as a parameter. Then, as will be described below, the spectrum measuring apparatus uses the same spectrometer. Thus, the band gap energy obtained from PR spectra has no relative error to that obtained from PL spectra principally. Then, the apparatus is very advantageous for precise evaluation of thickness based on PR spectra.
First, a process is explained for evaluating the internal electric field strength and thickness at the same time based on Franz-Keldysh oscillations of a semiconductor multiple layer film.
where r0 is complex amplitude reflectance and R0 (≡|r0|2) is energy reflectance at the surface of the multiple layer structure, rn,n+1 is complex amplitude reflectance at Ln/Ln+1 interface, and Cn is a proportion constant related to transmittance. In Eq. (1), δn represents a quantity called as phase delay, given as follows.
where j is a natural number, and kj and dj are wave number of light and thickness of j-th layer in the multiple layer structure, respectively. Further, θj is reflection angle at the j-th layer, and it can be calculated based on the incident angle to the sample and the known index of refraction of the sample.
The energy reflectance R of the entire semiconductor multiple layer structure is given by a square |r|2 of absolute value of the complex amplitude reflectance.
A relationship that |r|2=r·r* is used here where r* is a complex conjugate of r. Further, it is assumed that the complex amplitude reflectance at the surface of the multiple layer structure is sufficiently larger than those at the interfaces therein. In a visible light region, r0 can be taken generally as a real number. Then, the modulated reflectance ΔRn at interface Ln/Ln+1 between the n-th layer Ln and the (n+1)-th layer L+1 is represented as follows.
ΔRn=2r0(1−R0)CnRe[Δrn,n+1eiδn]. (4)
In Eq. (4), Δrn, n+1 is proportional to modulated component δεPRn+1 of dielectric function. That is,
Δrn,n+1=BnδεPRn+1, (5)
where Bn is a proportion constant. In the case where δn→0, that is, for a bulk crystal having no overlayers except the surface, Eq. (4) follows Eq. (6) on PR signals derived by Serafin et al.
ΔR/R=αRe[εPR]+βIm[δεPR]. (6)
Eq. (6) shows that the real and imaginary parts of the proportion constant Bn in Eq. (4) correspond to Serafin coefficients α and β. In the visible light region, α is generally much larger than β. Therefore, Bn can also be approximated as a real number. As a result, Eq. (4) is expressed as follows.
where εn(hω/2π, Fn) is a dielectric function perturbed by electric field Fn, where h is Planck constant, h is h/2π and (hω/2π) represents photon energy. Fnon(z) and Fnoff(z) are strengths of electric field under the irradiation of pumping light and under no irradiation, respectively, and they are given as follows.
where Wn is thickness of a depletion layer, ΔWn is change in Wn due to carriers generated by the irradiation of pumping light, and Fo,n represents electric field strength at the interface when not irradiated with the pumping light.
Then, it is apparent that Wn and ΔWn have a following relationship with Fn and ΔFn.
ΔWn/Wn=ΔFn/F0,n. (10)
If it is assumed that ΔEn<<Fo,n and knΔWn<<1, Eq. (8a) is represented as follows.
δεnPR(hω)≈2ikn∫0W
where
Φn(z)≡e2il
Further, by approximating
Φn(z+ΔWn)−Φn(z)=(dΦn(z)/dz)ΔWn,
and by neglecting terms higher than (ΔWn)2, δεPRn is represented as follows.
δεnPR(hω)=2iknΔεn(hω,F0,n)ΔWn (12)
At Mo singularity, Δε(hω/2π, F) is is represented as follows.
In Eq. (13a), g(−η) and f(−ƒ) are functions called as electro-optic functions, and asymptotic solutions thereof at higher energy region above the band gap energy are represented as follows.
It is assumed here that the effect of the life time of electrons/holes on the electro-optic function can be neglected.
By using the asymptotic solutions, ΔRn(hω/2π) or Franz-Keldysh oscillations are represented as follows.
where Eo,n+1 is band gap energy of (n+1)-th layer. Further, (h/2π)Θn+1 is a physical quantity called as electro-optic energy, and it is represented by a following Equation.
where e and μn+1 are elementary charge and reduced mass of electron and hole, respectively.
The plot of the extrema of the Franz-Keldysh oscillations according to Eq. (17) has a linear form. Then, the slope of the line gives the electro-optic energy (h/2π)Θn+1, and the electric field strength F0, n+1 can be calculated from this value based on Eq. (16). On the other hand, an intercept at the axis of ordinates gives phase delay δn. The phase delay is determined by performing this plot for the Franz-Keldysh oscillations arising from each interface. According to the definition of δn (Eq. (2)), a difference between δn and δn−1 has a following relationship.
δn−δn−1=2kndncosθn. (18)
The thickness dn of n-th layer can be derived from this Equation. Thus, the internal electric field strength and the thickness in the layers of a semiconductor multiple layer structure can be evaluated at the same time from the Franz-Keldysh oscillations.
It is known that the electric field strength can be obtained from the electro-optic energy by plotting the extrema of the Franz-Keldysh oscillations; however, the physical background on the intercept was not understood. The plot proposed here has a characteristic that the phase delay is obtained from the intercept at the axis of ordinates and that the thickness is obtained therefrom.
FIGS. 3 and 4 show an apparatus to measure PR and PL spectra based on the above-mentioned principle.
As shown in
In the optical system provided in the measuring apparatus, a light source 1 of white light is used to provide probe light, and it is, for example, a lamp. When PR spectra are measured, the mirror 14 reflects the light from the light source 1 toward a spectrometer 3. A condenser lens 2 guides the light to the spectrometer 3 in order to generate the probe light. The spectrometer 3 generates monochromatic light from the lamp light and supplies the probe light to detect the reflectance R and modulated reflectance ΔR. The condenser lens 4 focuses the probe light generated by the spectrometer 3 onto the surface of a sample 5.
Further, a light source 9 for excitation light, such as a laser device, generates the external modulated light when PR spectra are measured. A power stabilizer 10 stabilizes the power of the light source 9. A filter 11 for the light source such as a neutral density filter is provided for controlling the intensity of the excitation light. A modulator 12 such as an optical chopper converts the continuous wave form of the light to a square wave form. A condenser lens 13 focuses the external modulated light onto a region irradiated with the probe light in a surface of the sample.
The excitation light source 9 such as a laser device generates the excitation light for PL spectrum measurement and/or the external modulated light for PR spectrum measurement. The spectrometer 3 generates the monochromatic light used as the probe light from the light emitted by the light source 1 in order to detect reflectance R and modulated reflectance ΔR. Further, the spectrometer 3 is used to disperse the light from a sample when PL spectra are measured.
The condenser lens 6 guides the probe light reflected from the sample 5 to a detector 8 for PR measurement. A long path filter 7 removes the external modulated light scattered at the sample 5. The detector 8 converts the light signals reflected from the sample 5 to electrical signals.
When PL spectra are measured, the light source 9 generates excitation light for the sample 5. The lens 4 condenses the light emitted from the sample 5, as shown with dashed line, to the spectrometer 3. The spectrometer 3 disperses the light emitted from the sample 5, and the condenser lens 2 sends the photoluminescence to a detector 15. At this time, the direction of the mirror 14 is changed so that the as-received photoluminescence is sent to the detector 15.
Next, steps for a measurement with the spectrum measuring apparatus is explained.
(A) In order to measure PL spectra of an epitaxial wafer (sample 5), the direction of the mirror 14 is changed so that the light from the sample 5 enters the detector 15. When the PL spectra are measured, it is desirable to deactivate the unnecessary light source 1 of white light.
(B) The excitation light such as laser light irradiates the sample 5. The excitation light may be intermittent light generated by the modulator 12 or continuous light without using the modulator 12. However, if the light from the sample is very weak, in order to improve signal-to-noise ratio, the combination of the modulator 12 and the lock-in amplifier 24 is used, where the lock-in amplifier 24 is used to detect the light in synchronization with the phase of the intermittent light. In this case, the phase of the lock-in amplifier is matched with that of the intermittent light as follows. First, the excitation light scattered by the sample 5 is collected by the condenser lens 4 to the spectrometer 3. Then, the detector 15 detects the light transmitting the spectrometer 3, and the phase of the lock-in amplifier 24 is matched with the detected signal.
(C) The light from the sample 5 transmits through the lens 4 to a slit of the spectrometer 3.
(D) The light outgoing from the spectrometer 3 is focused by the lens 2 onto the detector 15 which converts the optical signal to an electrical signal.
(E) The signal obtained by the detector 15 is measured with the lock-in amplifier 24 when the pumping light is intermittent light, or with the dc voltmeter 23 when it is continuous light.
(F) Light intensity is recorded, by sweeping the spectrometer 3, as a function of wavelength λ or photon energy (hω/2π) as shown in
(G) The band gap energy is determined based on peaks of the observed photoluminescence spectra. The positions of the peaks correspond to band gap energy of each layer.
(H) Next, the direction of the mirror 14 is changed in order to measure PR spectra of the epitaxial wafer, so that the light of the white light source 1 (such as a lamp) enters the spectrometer 3. In this state, the light outgoing from the spectrometer 3 is probe light.
(I) External modulated light such as a laser beam from the light source 9 is irradiated onto the sample 5.
(J) By removing the long path filter 7, the external modulated light scattered by the sample 5 enters the detector 8. In this state, the phase of the lock-in amplifier 24 is matched with the detected signal as a reference signal.
(K) The long path filter 7 is inserted so that the external modulated light is prevented from entering the detector 8.
(L) The spectrometer 3 is swept, and the probe light is detected by the detector 8.
(M) The detected signal is transmitted through the band path filter 22 to separate the dc component corresponding to reflectance R from ac components corresponding to modulated reflectance ΔR.
(N) The dc and ac components are measured with the dc voltmeter 23 and the lock-in amplifier 24, respectively.
(0) The computer 25 calculates ΔR/R to obtain PR signals.
(P) By repeating the above-mentioned steps K to O, the PR spectra ΔR/R is recorded as a function of wavelength λ or photon energy (hω/2π).
(Q) Numbering is performed on the extrema appearing in the Franz-Keldysh oscillations in the PR spectra, in the order from E0 to higher energy, as shown in
(R) The obtained extrema are plotted according to Eq. (17). As shown in an example in
(S) Fitting is performed with parameters (h/2π)Θn and δn in Eq. (17).
(T) The electric field strength is obtained from (h/2π)Θn according to Eq. (16), and the thickness is determined from δn according to Eq. (18).
Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications are apparent to those skilled in the art. Such changes and modifications are to be understood as included within the scope of the present invention as defined by the appended claims unless they depart therefrom.
Number | Date | Country | Kind |
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2003-9515 | Jan 2003 | JP | national |