The invention relates to an optical method for characterizing a diffracting surface having a grain structure, and to an apparatus for implementing this method and to an optical head of said apparatus. The invention in particular applies to the characterization and monitoring of the manufacture of assemblies of particles of nanoscale or micron-size dimensions on a substrate.
The order of compact assemblies of colloidal particles is important in a wide variety of applications: photonic crystals, SERS (surface-enhanced Raman scattering) sensors, biological sensors, etc.
At the present time, the order of diffracting structures, such as compact assemblies of colloidal particles, may be measured only using optical-type microscopy techniques or using a scanning electron microscope. These techniques are not suitable for the characterization of structures occupying large areas (several centimeters square or more).
The Applicant has developed a process allowing compact films of micron-size or nanoscale particles to be transferred to flexible or rigid substrates. Such a process is described in document WO2012113745 and illustrated by
The process therefore consists in dispensing the particles onto the surface of the carrier liquid. The carrier liquid transports the particles as far as the transfer zone. The particles accumulate in the transfer zone, then also in the lower portion of the inclined plane. The particles present on the inclined plane then exert a pressure that helps order the particles present in the transfer zone. A variant of the process allows a rigid substrate to be used.
In practice, the films of particles produced are made up of “grains” that comprise particles forming a regular lattice of hexagonal unit cells the orientation of which in the plane is specific. The grains differ from one another in the orientation of the elementary unit cell of their lattice. The size of the grains may vary from a few μm2 (microns square) to as much as 1 cm2 (centimeter square) or more; it depends on the size dispersion of the particles and on the parameters of the process (surface pressure, draw rate, activation of the particles, etc.).
When the constituent particles of such a film have suitable dimensions (in the case of spherical particles of silica on a liquid conveyor formed by water, a diameter comprised between about 500 nm and 2.5 μm), it is possible to observe light diffraction effects. The grain structure of the film then results in iridescence forming a random pattern.
The invention aims to provide a method allowing a compact film of micron-sized or nanoscale particles—or more generally a diffracting surface—to be characterized by validation of its structure (related to the shape of the grains), its texture (related to the orientation of the elementary unit cell of each grain) and/or its degree of order. The degree of order is defined as the ratio of the area of regions having a desired orientation to the total observed area. A method according to the present invention is an alternative to that described in French patent application 13/51870 filed on the 1st Mar. 2013.
According to the invention, such an aim is achieved by a method for characterizing a diffracting surface having a “crystal” grain structure, comprising steps consisting in:
a) illuminating in succession said surface with N>1 light beams having propagation directions inclined at the same angle θi to the normal to the surface and the projections of which onto the surface make different azimuthal angles φij to a reference direction;
b) acquiring an image of said surface in correspondence with each of said light beams in a given acquisition direction; and
c) digitally processing said images to obtain at least one piece of information on at least one property of said surface, chosen from: its grain structure, its texture and its degree of order;
characterized in that said step c comprises determining, for each point of said surface corresponding to a pixel of said images, an average azimuthal angle of a range of azimuthal angles φij for which said point appears bright when it is observed in said acquisition direction.
According to various embodiments of this method:
c1) constructing a binary vector containing N elements each associated with one of said light beams, each element of this vector being representative of the light intensity of said pixel when the surface is illuminated by the corresponding light beam, the element taking a first binary value if said intensity is lower than a threshold and a second binary value if it is higher than said threshold; and
c2) determining said average azimuthal angle from said vector.
Another subject of the invention is the application of such a method to the monitoring of a process for manufacturing an assembly of particles of nanoscale or micron-size dimensions. The method according to the invention may be used to characterize the assembly deposited on a substrate, resulting from the manufacturing process, or indeed to carry out inline monitoring of said manufacturing process, by characterizing the assembly in a piece of equipment of the type in
Yet another subject of the invention is an apparatus for implementing such a method, comprising:
The digitally processing means may especially be an opportunely programmed conventional computer, an electronic board for digitally processing images or even a dedicated digital circuit. dr
Other features, details and advantages of the invention will become apparent on reading the description given with reference to the appended drawings, in which:
When an incident light beam Fi of wavelength λ illuminates a periodic structure such as a film of particles, the light beam is diffracted into a plurality of orders (diffracted beams Fd) the number of which depends on the number of periods that the structure comprises. In the case of a structure having hexagonal symmetry (case of a film of particles arranged to form compact hexagonal assemblies), for example, diffraction of the first order occurs in 6 spatial directions, forming a hexagonal pattern on a screen E placed normal to the reflected beam (see
When a periodic structure of this type is illuminated with a polychromatic incident beam (comprising a plurality of wavelengths), each wavelength is diffracted in a spatial direction that is specific thereto. The following formulae give the orientation of the diffracted beams Fd relative to the incident beam Fi:
When a diffracting surface SD is illuminated with a polychromatic beam (wavelengths λ1, λ2, λ3, etc.) at an angle of incidence θi, an observer OB located normal to the structure sees the wavelength at which the above equations give θr=0; if none of the illuminating wavelengths meets this condition, the structure appears black to the observer. This is illustrated in
For a given lattice parameter “d”, the angle θi determines the wavelength (the color) of the radiation detected by the observer OB, whereas φi—azimuthal angle of the incident beam relative to the spatial orientation of the elementary crystal unit cell of the diffracting structure—determines the intensity of said detected radiation. Thus, the brightness of each grain of the diffracting structure will depend on its orientation. Thus, acquiring a plurality of images corresponding to different azimuthal angles q allows the diffracting surface to be characterized by identifying grains (structural information), their orientation (textural information) and their degree of order. This is one principle behind the present invention.
The essential element of this optical head is a transparent part PO (
The inclination of the facets FR2 is chosen such that the angle θi has the desired value, which is generally comprised between 10° and 80°, preferably between 25° and 50°, and which may especially be 34°. It must not be forgotten to take into account the refraction of the beam when it exits the part P0.
Assuming now that the beam F0 is moved such that its point of entry into the part PO traces a circle centered on the axis AS, each time the illuminated facet FR1 changes, the azimuthal angle of the beam Fi in turn changes. Considering for example the case where each array of the part comprises M=36 facets, such that the angle made by two consecutive facets is 10°, under these conditions 36 beams Fi having azimuthal angles spaced by steps of 10° will possibly be obtained.
The selective illumination of the facets of the optical part may be obtained in a plurality of different ways. One particularly simple solution, illustrated in
The light beam FL may be polychromatic and spatially incoherent and for example be a beam of incoherent white light. In this case, the source SL may especially be a light-emitting diode. The use of a monochromatic source such as a laser may lead to a better analysis performance, but experiments have shown that white light leads to satisfactory results while allowing simpler and less expensive equipment to be used.
The camera C that acquires the images may be fastened to the center of the bottom surface of the part PO. It is important for the images to be acquired when a single facet FR1 and a single facet FR2 are illuminated, and not during the transitions.
A diffracting surface of hexagonal structure must, in order to be able to be satisfactorily characterized, be illuminated at a plurality of angles of incidence over a period of 60°. It has been verified that it is enough to acquire 6 images with six light beams having azimuthal angles φij=j·10°=10°, 20°, 30°, 40°, 50°, 60°; more generally, N beams with φij=φ0+j·(60°/N), φ0 being a constant, will possibly be used. N must in general be higher than or equal to 3, and preferably higher than or equal to 6. As a general rule, the higher the value of N the more precise the characterization of the surface but the longer the processing and acquisition time. Generally, it therefore does not seem to be advantageous to make N higher than 12 or even 24.
The optical head in
Whatever the embodiment of the optical head, and whatever the characterizing method in question, it is advantageous to place a linear polarizer POL in front of the camera C in order to filter parasitic light and prevent saturation of the sensor of said camera. Specifically, diffracted light is partially polarized, whereas scattered light is not; a linear polarizer therefore makes it possible to improve the ratio (intensity of diffracted light)/(intensity of scattered light).
In operation, i.e. when the illumination is turning around the zone of the surface in question, the processing means is continuously processing at least 6 images taken consecutively and stored in a FIFO (First In, First Out) stack. In other words, once a block of 6 images has been analyzed, image No 1 is erased, the numbers of the remaining images are decremented by 1 and a new image having the number 6 in the image file is considered. The analysis is carried out each time the stack is updated.
The first step of the processing consists in thresholding the images in the stack in order to obtain a black-and-white image, the white pixels corresponding to points of the surface that appear bright (“high” diffracted light intensity, i.e. higher than a threshold) and the black pixels corresponding to points that appear dark (“low” light intensity, i.e. lower than said threshold): see
The second step of the processing consists in constructing, for each pixel of said images (or, more exactly, for each point of the surface corresponding to a pixel of said images), a binary vector of size N. The jth element of this vector is equal to “1” if the pixel is white when the surface is illuminated at the azimuthal angle φij and “0” in the contrary case. For example, if the vector associated with a pixel of coordinates (x0, y0) is: [0 1 1 1 0 0], this means that this pixel is white for an illumination of azimuthal angle equal to 20°, 30° and 40° and black in the other cases.
The third step consists in determining the central or average illumination direction of the range of directions for which the pixel is white. This is done by considering the associated vector to have a circular structure (the first element is considered to follow on immediately from the latter), by identifying a block of successive elements having the value 1 (second, third and fourth elements in the case of the vector [0 1 1 1 0 0]) and by determining a “central” element of said block (the third element corresponding to an azimuthal direction of 30° in the considered example). If the block of “ones” contains an even number of elements, there are two elements that could be considered as “central”; then one of the two will be arbitrarily but consistently chosen.
The following is an algorithm for automatically determining the central or average illumination direction in which the pixel is white:
Thus, with each pixel of the image is associated a numerical value V comprised between 1 and 7 (more generally between 1 and N+1); for V comprised between 1 and 6, this value corresponds to the index “j” of the central or average illumination direction: φij|j=V; the case V=7 identifies the case where the pixel is entirely black or entirely white. The latter case may correspond to three distinct situations: either this pixel of the camera is defective; or the pixel appears entirely black because it corresponds to an “empty” region that does not reflect light; or the pixel appears entirely white because it corresponds to an amorphous region that scatters light instead of diffracting it. Generally, a “defective pixel” is spoken of.
The following procedure is used to determine the degree of order:
In a conventional way, image-processing steps aiming to improve or optimize the quality of the images will possibly be associated with the protocol described above. These steps will for example aim to decrease illumination drift in order to increase the reliability of the analysis.
A plurality of variants of the protocol may be envisioned. These variants may relate to the illumination conditions of the surface (use of mono- or polychromatic or spatially coherent or incoherent radiation etc.) and/or the processing of the acquired data (for example, algorithms other than the one described above may be used to determine the “central” illumination direction).
The method of the invention is particularly suitable for monitoring in real time a process for manufacturing regular assemblies of nano- and micro-particles such as the process described in document WO2012113745. Specifically, the optical head may be easily integrated into an apparatus for implementing such a process; furthermore, sufficiently large areas of diffracting surface (of 1 cm2 or more) may be characterized. However, this is not a limitation, and the invention may be suitable for many other applications.
Number | Date | Country | Kind |
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13 53075 | Apr 2013 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2014/060164 | 3/26/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/162241 | 10/9/2014 | WO | A |
Number | Name | Date | Kind |
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5576543 | Dingley | Nov 1996 | A |
7463369 | Wack | Dec 2008 | B2 |
20050053974 | Lakowicz | Mar 2005 | A1 |
20060186362 | Bills | Aug 2006 | A1 |
20090290156 | Popescu | Nov 2009 | A1 |
Number | Date | Country |
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3 002 800 | Sep 2014 | FR |
2004 286483 | Oct 2004 | JP |
WO 2012113745 | Aug 2012 | WO |
Entry |
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International Search Report and Written Opinion for corresponding International Patent Application No. PCT/IB2014/060164 dated May 26, 2014. |
Number | Date | Country | |
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20160063733 A1 | Mar 2016 | US |