1. Field of the Invention
The present invention relates in general to optical imaging, and more in particular to an optical system with a catadioptric optical subsystem which may be used as a microscope's objective system or a lithographic projection system, for example.
2. Description of Related Art
A catadioptric system, which includes a combination of catoptric (reflective) and dioptric (refractive) optical components, can be used as a microscope objective system or lithographic projection system. When an axisymmetric mirror is used in such a system, there is a light-blocking portion (i.e., an obscured portion) on the optical axis of the system. An obscuration ratio—which characterizes the fraction of blocked light—is defined by Equation (1), as follows.
where θ1 is the lowest angle to achieve a required obscuration ratio (hereafter θ1 will be referred to as the “lowest obscuration angle”), and θm is the angle formed between the marginal ray that comes from the object and the normal to the surface where the marginal ray impinges (hereinafter θm is referred to as the “marginal angle”).
As it is known to persons having ordinary skill in the art, a quantitative measure of image quality is the modulation transfer function (MTF). MTF describes the ability of a lens or optical system to transfer contrast from the object to the image produced by the lens or system. In an optical microscope, the MTF is a measurement of the microscope's ability to transfer contrast from the object to the image plane at a specific resolution. Naturally, any obstruction placed in the light path of a microscope's imaging system not only will reduce image contrast, but will also produce a loss of energy in the intensity distribution of light detected at the image plane.
The MTF of a microscope can be obtained from the contrast generated by periodic lines spaced at a predetermined distance present in an object that result in sinusoidal intensities in the image. These sinusoidal intensities vary as a function of spatial frequency. For example, if an object having absorbing and transparent line pairs with a spatial period of 1 micron (spatial frequency 1000 lines per millimeter) is imaged with a high NA microscope, the individual lines would be imaged (resolved) with a moderate degree of image contrast. Decreasing the distance between the line pairs to a spatial period of 0.5 microns (spatial frequency equal to 2000 lines per millimeter) would reduce contrast in the final image and may not be resolvable, but increasing the spatial period to 2 microns (spatial frequency equal to 500 lines per millimeter) would increase image contrast and would be easily resolvable.
To increase MTF, there is a need to decrease the obscuration in the optical system while continuing to use the catadioptric subsystem.
Previous attempts to addressing the problem of obscuration have been made. For example, U.S. Pat. No. 5,650,877 to Phillips Jr. et al., discloses a lithographic projection system in which a catadioptric optical element having specially configured front and back surfaces projects a reduced image of a reticle onto a substrate with high NA radiation. The back (last) surface of the optical element (closest to the substrate) has a central aperture surrounded by a concave reflective portion. The front surface (opposite to the back surface), through which radiation illumination passes, has a partially reflective coating that transmits therethrough part of an incident light beam toward the concave reflecting portion of the back surface. The partially reflective coating provides partial transmission uniformly through the surface.
When the concave reflective portion returns the received light to the front surface, the partially reflective coating partially reflects and partially transmits the light returned by the concave reflective portion on a converging path through the central aperture to the substrate. According to U.S. Pat. No. 5,650,877, central obscuration may controlled by covering part of the front surface to block a part of the illumination beam corresponding to direct light that would not be reflected by the concave reflective portion. However, although relatively low obscuration may be obtained by blocking the direct light, substantial energy loss is caused by uniform partial transmission and reflection of the front surface. Japanese patent application publication JP2002-82285 also discloses similar method related to the use of a semitransparent coating.
B. S. Blaisse et al., in “Catadioptric microscope objective with concentric mirrors”, APPLIED SCIENTIFIC RESEARCH, SECTION B, Volume 2, Number 1 (1952), pages 453-466, disclose another way of using a semitransparent coating. Specifically, Blaisse discloses the use of a partial reflection coating, as follows. A semitransparent coating whose reflectance is 50% is coated only on section between points P1P2 on a convex surface, not the whole surface. 100% reflectance coating is put in section P2P2′ on the same convex surface. Light coming from object O is divided into 3 light ray groups G1 to G3 as shown in
From the foregoing state of the art, it is seen therefore, that a partially reflective or graded coating can be used to control the level of obscuration ratio in a catadioptric optical system. However, the obscuration ratio will inevitably degrade the modulation transfer function of the optical system. Accordingly, there is a need to decrease the obscuration ratio while optimizing the modulation transfer function.
Embodiments of the present invention provide an apparatus and a method for.
According to an aspect of the present invention, it is provided an optical system to form an image on an image plane includes a catadioptric optical subsystem configured to collect light from an object plane; and a refractive optical subsystem configured to form the image on the image plane, the catadioptric and refractive optical subsystems being arranged in order from the object plane to the image plane along an optical axis of the optical system, wherein a baffle to shut off light traveling toward the image plane without being reflected by the catadioptric optical subsystem is placed in the optical system, in order to form a shielded portion in a center of an exit pupil plane of the optical system, and the catadioptric optical subsystem includes a partially transparent surface around the optical axis of the optical system so that transmissivity of a region, other than the shielded portion, at the exit pupil plane varies in a radial direction of the exit pupil plane.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments according to the present invention will be described below with reference to the attached drawings. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the side of an optical component (lens, mirror or system thereof) where the object to be imaged is placed is interchangeably referred to as the “object-plane side”, “object side”, or “front side” of the optical component; and the side of optical component where the image is formed is interchangeably referred to as the “image-plane side”, “image side” or “back side” of the optical component. Accordingly, in the various drawings discussed below, the left side of each figure illustrating a lens, mirror or optical system thereof will be referred to as the front or object side, whereas the opposite side thereof (right side) will be referred to as the back or image side.
In operation, the optical system 100 is configured to form, at an image plane IP, an image IM of an object O located at an object plane OP. The image plane IP may correspond to an image surface of a solid-state image sensor S, such as a CCD sensor or a CMOS sensor, for example. The optical system 10 can also operate in reverse where the object plane OP and the image plane IP are interchanged, as in the case of a lithographic projection system. Notably, when applied to a microscope, the catadioptric subsystem 200 is configured to collect light coming from the object O, and pass the collected light towards an image plane IP via the field lens group 300 and the re-imaging lens subsystem 400. That is, the optical system 100 acts as a relay system between the object plane OP and the image plane IP. As illustrated in
Naturally, the optical system 100 is not necessarily limited to the components illustrated in
Turning now to
The catadioptric component CG is preferably formed by a solid optical component 2110 (not necessarily of a single piece) with a reflective film on both sides thereof except for a central portion along the optical axis AX. A device used to restrain the flow of direct light along the optical axis, a baffle 2300, is placed along the optical axis AX. In operation, the optical system 2000 is configured to collect light coming an object O disposed at the object plane OP on the optical axis AX, and to form a final image IM at an image plane IP.
More specifically, as shown in
The image-side surface 2130 includes a central transmissive region 2131 (image-side transmissive region) between points Q11-Q11′ centered on the optical axis AX, a curved reflective region 2132 (image-side reflective region) between points Q11-Q12 and Q11′-Q12′ in a rotationally symmetric zone around the central transmissive region 2131. The central transmissive region 2131 is a transparent surface devoid of any reflective coatings, so as to transmit light incident thereupon at predetermined incidence angles. The curved reflective region 2132 is rendered specularly reflective preferably by coating a region of the image-side surface 2130 with highly reflective materials, or by any convenient and known process.
In operation, light rays coming from the object O at the object plane OP enter the solid optical element 2110 through the transparent portion 2121 between points P11 and P11′ around the optical axis AX. Direct light propagating directly along the optical axis AX is blocked by the baffle 2300. Light rays incoming at a predetermined angle are not blocked by the baffle 230 and advance towards the image-side surface 2130. Accordingly, the incoming light rays undergo a first reflection at the reflective region 2132 between points Q11 and Q12 (Q11′ and Q12′) on the image-side surface 2130. Reflection of the areas Q11-Q12, Q11′-Q12′, P11-P12, and P11′-P12′, as illustrated in
The catadioptric subsystem 2100 structured in this manner can collect light with a numerical aperture of at least 1.65, but suffers of an obscuration ratio of approximately 50%. The MTF of this catadioptric subsystem 2100 (hereinafter, ‘structure I’) is shown in
A partially transparent coating can be introduced on the object-side surface 2120 of the solid optical component 2110.
As it can be appreciated from
In
On the other hand, the group G12 passes through a transparent area between P31-P32 without any loss. Then, upon being reflected by reflective region 2132, the group G12 is reflected towards the image side, by the area between P32-P33 with 50% loss.
Finally, the group G13 passes through an area between P31-P31′ but is blocked by the baffle 2300 in order to prevent direct light from reaching the image plane IP. Therefore, the total transmittance of the light in the exit pupil plane is 50% except for the obscured area. The light efficiency in this case is 46%. The MTF of this structure (hereinafter, ‘structure III’) is shown in
Therefore, by using the partially transparent coating such as the structure II (
Turning now to
The first group of rays G41 (G41′) is composed of rays passing through the region between points P42 and P43 (between P42′ and P43′); the second and third groups of light rays G42 and G43 is composed of rays passing through between points P41 and P42 (between P41′ and P42′); and the fourth group G44 is composed of rays passing through the region between P41 and P41′.
The light rays in G41 pass through an area between P42 and P43 with 40% loss, and are reflected without any loss by the reflective region 2132 between points Q41 and Q42 of the image side surface 2130. Upon returning to the object-side surface 2120, the group of light rays G41 is reflected on a 100% reflective region between points P43 and P44, whereby these rays are forwarded towards the image side. Accordingly, light in group G41 undergoes an effective loss of no more than 40%.
Rays in group G42 pass through a 100% transmissive region between points P41 and P42 without any loss; these rays are then reflected by the reflective region 2132 of the image-side surface 2130 and returned towards the object-side surface 2120. At the object-side surface, on an area between P43 and P44 the group of light rays G42 is reflected without any loss towards the image-side surface. Accordingly, light rays in group G42 are transmitted through the optical component 2110 essentially undisturbed with an effective 100% transmissivity (0% loss).
Rays in group G43 pass through a transparent region without any loss between points P41 and P42 of the object-side surface 2120. Then, upon being reflected by the reflective region 2132 of the image-side surface 2130, the rays in group G43 are reflected on a semitransparent area between P42 and P43 with 60% loss.
Rays in group G44 pass through an area between P41 and P41′ without any loss, but are blocked by the baffle 2300 in order to prevent direct light from reaching the image plane.
When the transmittance of the area between P42 and P43 (between P42′ and P43′) is 20%, 30%, 40%, 70%, and 80%, the light efficiency becomes 65%, 66%, 66%, 68%, 69%, respectively. The MTF feature can be changed according to the transmittance of the area between P42 and P43 as shown in
The partially transparent film may be formed by coating the corresponding part of the surface with reflective materials. Such semitransparent coating may be executed, for example, by chemical vapor deposition or etching
The partially transparent film can be selected, for example, from a metal film such as aluminum and silver or a multilayered film. The thickness of the reflective film may be selected, for example, between tens of nanometers and hundreds of micrometers. More specifically, the thickness and material of the reflective film may be chosen in accordance with the wavelength of light to be used. A material of the catadioptric optical element (lens) can be selected, for example, from crown glass, flint glass, abnormal dispersion glass, fused silica, fluorite, etc., including equivalents and combinations thereof.
Examplary data concerning the radially coated areas of the object-side surface 2120 of the optical element 2110 are summarized in Table 1. In Table 1, the distance in radial direction is assumed to be measured from the optical axis AX towards the edge of the curved surface (points P44 or P44′).
The foregoing discussion has been directed namely to the description of the structure and function of the catadioptric subsystem 2100, but more in particular to the transmittance and reflectance properties of the object-side surface 2120 of the solid optical element 2100. In the next section, a detailed description is presented of the manner in which the catadioptric subsystem may be configured.
The first part of the relay system is a catadioptric subsystem 1201 formed by a solid glass (but not necessarily in a single solid piece) optical component and having the feature of having four optical surfaces where light is refracted or reflected.
As already mentioned supra, the catadioptric subsystem 2100 may be formed by a solid optical material, for example glass, but not necessarily in a single solid piece. Importantly, the catadioptric subsystem 2100 is constituted by a solid optical component having four optical surfaces (1211, 1212, 1213 and 1214) where light is refracted or reflected.
Surface 1211 can be planar, spherical or aspheric in its optical shape. Surface 1212 is concave, reflective, and is annular as to allow rays to reflect towards surface 1213 in a convergent manner. This annular feature of surface 1212 produces some obscuration which is significant and about 0.3 but it can be smaller or larger. Surface 1213 is a convex annular reflective surface as to allow rays to reflect towards surface 1214 in their way out of the catadioptric subsystem 1200. Surface 1214 is a refractive surface where rays of light exit the catadioptric subsystem. Optical surfaces 1211, 1212, 1213, and 1214 are different (i.e. different from each other in their profile and not a continuation of each other) and can be flat, spherical, or aspheric.
Thus this catadioptric subsystem has four distinct and different surfaces where light reflects or refracts. In particular, surface 1212 form what can be considered an annular mirror concave towards the object side, and the surfaces 1213 form a reflective structure convex towards the image side. The diameter of this catadioptric subsystem 1200 may preferably be between 25 mm and 500 mm. For fabrication purposes the catadioptric subsystem 1200 can be divided in two, three, four, or more parts as shown in
The catadioptric subsystem 1200 is axially symmetric. In practice there may be some small departures from axial symmetry and flat folding mirrors can be included for packaging purposes. Aspheric surfaces are surfaces that are not spherical in shape and that are known in the art of lens design to help improve image quality or packaging. The catadioptric subsystem 1200 can work at a negative magnification between −3 to −20.
Certain notable aspects of the catadioptric subsystem 1200 are that there is an input surface in contact with an immersion medium. The first surface 1211 may coincide with the inner portion of the third surface 1213. There are two reflective surfaces, namely a concave surface (second surface 1212) on the image side of the catadioptric subsystem and a convex one (third surface 1213) on the opposite side thereof, and there is an exit surface (fourth surface) along the optical axis (or axis of symmetry). The second, third, and fourth surfaces are distinct from each other. The first surface may be also distinct or coincide with the central portion of the third surface.
When the index of refraction is about the same as the glass in the input side (object space) of the catadioptric subsystem 1200, the optical refraction of the first surface will be nullified for a given wavelength. In order to facilitate fabrication, assembly and alignment, it may be preferable to make the first surface coincident with the third surface. The resulting catadioptric system then will have a first input surface portion that is part of the third surface. The portion of that surface that serves as the third surface is reflective and annular, while the inner portion that serves as the first surface is transmissive or has a small amount of reflectivity, for example, 1% to 40% of reflectivity.
Then the catadioptric subsystem 1200 has a second concave annular surface (second surface 1212) and a fourth refractive surface (fourth surface 1214). The fourth surface 1214 is distinct from the second concave reflective surface. Light passes through the center of the annular second surface 1212 in its way to the refracting fourth surface 1214. The portion of the catadioptric subsystem 1200 surrounded by the annular second surface 1212 is mostly transmissive and may have some reflectivity in a direction towards the optical axis AX, for example 1% to 45%.
As mention before for fabrication purposes, or aberration correction purposes, the catadioptric subsystem 1200 may comprise several materials ‘cemented together’ in any known manner, and having different optical surface as interfaces or joints. However, in any case as a whole, the catadioptric element has an input surface 1211 that is mostly light/radiation transmissive, a concave second surface 1212 that is reflective over an annulus and mostly transmissive over the central portion thereof, a convex third surface 1213 that is reflective over an annulus and mostly transmissive over the central portion thereof, and a refractive fourth surface 1214 that serves as an exit surface and is different from the previous surfaces.
The actual coating for the semitransparent coating of a partially coating might be a combination of the following types of coatings: 1) Metallic, 2) Dielectric, 3) Transparent, 4) Semi-transparent, 5) Reflective, 6) Semi-reflective, 7) Light blocking (light trap).
A high NA optical system 1300 using TIR (Total Internal Reflection) is illustrated in
The first optical component in
A third optical component is a catadioptric group CG3 and serves for re-imaging the first intermediate image IIM1 from the first intermediate image plane IMP1 onto a second intermediate image plane IMP2, so at to form a second intermediate image IIM2. The second intermediate image IIM2 serves as the object for a lens group LG, which generates a final image IM at the image plane IP. As illustrated in
In
Accordingly, referring back to
When the rays reach the surface (P1) again, the rays are not reflected but refracted by the surface P1 because the angle of light is less than the critical angle. Next, rays go into the second component (CG2) through the area (a) 1404 shown in
Thereafter, a first intermediate image IIM1 is formed at a first intermediate image plane IMP1 within the second component CG2. Light from the intermediate image IIM1 goes through a transmissive hollow region (hole) of mirror 1305 and is reflected by a mirror 1304. After the reflection by mirror 1305, light rays go through a transmissive hollow region (hole) of the mirror 1304, and a second intermediate image IIM2 is formed at a second intermediate image plane IMP2. The IIM2 serves as the object for the lens group LG. Then, the final image is formed at the image plane IP by the lens group LG. The obscuration ratio determined by the critical angle is 66%. The light efficiency is 63.1%.
When the image-side surface 151 of the lens 1501 is coated by a semitransparent film 16 with 50% reflectance (hereinafter, ‘structure VI’), the MTF is improved as compared with the case where the surface 151 is not coated with the semitransparent film, but the light efficiency drops to 22%. A structure V (not shown) is a structure which has no coating on the image-side surface thereof.
Turing now to
Rays coming from the object on the object plane OP are divided into four groups G61, G62, G63 and G64, as shown in
The rays in G61 are reflected by TIR on the area between P63 and P64 and are reflected by an area Q61 and Q62. After that, the rays pass through the area between P64 and P65 with 50% loss. Rays in G62 pass through an area between P62 and P63 with 50% loss and are reflected by an area between Q61 and Q62 without loss. After that, the rays in G62 go through the area between P63 and P64.
Rays in G63 are reflected by an area between P61 and P62 with 100% reflectance coating and is reflected back by the area Q61 and Q62 without loss. Then it passes through the area between P62 and P63 with 50% loss. Rays in G64 is absorbed by an area between P61 and P61′.
As shown in
A semitransparent coating structure (hereinafter, ‘structure VIII’) is applied to surfaces of the first and second components (CG1, CG2) as illustrated in
On the object-side surface of the second component CG2, in correspondence with the area between P72 and P73 (and between P72′ and P73′) with 50% reflectance, a semitransparent coating having 50% reflectance is applied to an area between P81 and P82 (between P81′ and P82′) at the edge of Area (b) 1405 of CG2 in
Rays for the structure VIII are divided into 6 groups (G71, G72, G73, G74, G75, and G76) as illustrated in
Rays in G71 has 50% energy loss when reflected by the area between P81 and P82 (between P81′ and P82′) in
The transmissivity distribution at the exit pupil plane (i.e. ‘apodization’) is illustrated in
Referring back to
Example I: Constructional data for an example of the relay system illustrated in
The summary of characteristics of this optical relay system is as follows.
Numerical aperture object side: 1.65
Object field of view: 7 mm
Wavelength range: 0.41 to 0.68 micrometers.
Maximum diameter: ˜318 mm
Obscuration ratio: ˜0.3
Telecentricity: In object space.
Polychromatic RMS wavefront residual over the field of view: 0.025 waves.
Example II: Constructional data for a second numerical example, as shown in
Object field of view: 7 mm
Wavelength range: 0.46 to 0.66 micrometers.
Maximum diameter: ˜318 mm
Obscuration ratio: ˜0.3
Telecentricity: In object space.
Polychromatic RMS wavefront residual over the field of view: 0.014 waves
Example III:
Example IV:
Example V:
Data corresponding to the catadioptric optical systems illustrated in
In each aspheric surface, a conic constant is denoted by k (where k is a number that describes a conic surface, being zero for a sphere, −1 for a paraboloid, and with other values to describe any conic of revolution); aspherical polynomial order coefficients are denoted by A, B, C, D, E, F, G, J . . . which are 4th, 6th, 8th, 10th, 12th, 14th and 16th order coefficient respectively; and a displacement in the direction of the optical axis at a position of height h from the optical axis is denoted by z with reference to an apex of the surface. The displacement in the aspherical surface is based on Equation (2) given below:
While the embodiments according to the present invention have been described with reference to exemplary embodiments, it is to be understood that the present invention is not limited to the above described embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims priority to U.S. provisional application No. 61/520,518 filed Jun. 10, 2011 entitled “EXTREME HIGH NUMERICAL APERTURE RELAY SYSTEMS,” the entire contents of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US12/41698 | 6/8/2012 | WO | 00 | 4/1/2014 |
Number | Date | Country | |
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61520518 | Jun 2011 | US |