The present invention relates generally to radiation sensitive detectors, and more particularly, to methods and systems for efficiently evaluating objects under test using radiation sensitive detectors.
Optical detectors, for example, composed of a photodiode followed by a transimpedance amplifier (TIA) are well known.
The performance of optical detectors is considerably affected by noise. Various techniques have heretofore been disclosed in the art in order to reduce the noise level at the TIA output. There is a need for improved techniques of employing radiation sensitive detectors.
According to embodiments of the invention, there is provided a device for detecting radiation comprising: a radiation-sensitive surface composed of an array of electrically inter-isolated radiation-sensitive elements, each radiation-sensitive element is adapted to generate an electric current in response to absorbing radiation; an array of conversion circuits, each conversion circuit electrically coupled to a respective radiation-sensitive element and configured to generate an output signal indicative of the current generated by the radiation-sensitive element coupled thereto; and one or more summation arrangements, each summation arrangement coupled to a respective group of the conversion circuits, and configured to produce a summation result indicative of the radiation absorbed by respective group of the conversion circuits.
The radiation-sensitive elements may be formed of one or more of a group consisting of: avalanche photodiodes (APDs), PIN diodes, and scintillation sensors.
Each conversion circuit may comprise a transimpedance amplifier.
The summation arrangement may comprise a digital processing unit.
The device may be arranged with one or more openings configured for allowing radiation to pass through the one or more openings.
The radiation-sensitive surface may be shaped as a dome-shape surface.
Different radiation-sensitive elements may be associated with different radiation-sensitive planes such that all of the radiation-sensitive elements are directed toward a focal point on an inspected surface, an angle between a normal to a radiation-sensitive plane and the inspected surface is inversely proportional to the length of said normal, and the shortest distance between each radiation-sensitive plane and the inspected surface is equal to or greater than a preconfigured minimum working distance.
The radiation-sensitive segment may further be composed of a support arrangement to which the radiation-sensitive elements are mechanically attached and wherein the radiation-sensitive elements are arranged in one of the formats: adjacent to each other; spaced-apart from each other; and a combination thereof.
In accordance with an embodiment of the invention, a method for reducing noise in an inspection system is disclosed, comprising: irradiating an inspected surface with one or more electron beams; by a segmented radiation-sensitive surface composed of an array of electrically inter-isolated radiation-sensitive elements, detecting resulting radiation emanating from the inspected surface in response to the irradiating; converting, by an array of conversion circuits, each conversion circuit electrically coupled to a respective radiation-sensitive element, the currents produced by the radiation-sensitive elements due to detecting the emanated radiation, to respective voltage signals; producing, by one or more summation arrangements, each summation arrangement coupled to a respective group of the conversion circuits, a summation result indicative of the radiation absorbed by respective group of the conversion circuits; and analyzing the radiation detected by the segmented radiation-sensitive surface according to the resulting summation signal.
In accordance with an embodiment of the present invention, a radiation-sensitive system is disclosed comprising: An array of electrically inter-isolated radiation-sensitive elements forming a radiation-sensitive surface, wherein each radiation-sensitive element is adapted to generate an electric current in response to absorbing radiation; an array of conversion circuits, each conversion circuit electrically coupled to a respective radiation-sensitive element and configured to generate an output signal indicative of the current generated by the radiation-sensitive element coupled to said conversion circuit; and at least one summation arrangement coupled to a group of the conversion circuits, wherein the conversion circuits that belong to said group are electrically coupled to radiation-sensitive elements that constitute a contiguous segment of the radiation-sensitive surface comprising at least part of the array of radiation-sensitive elements, said summation arrangement configured to produce a summation result indicative of the whole radiation absorbed by said segment of the radiation-sensitive surface.
In some embodiments, the radiation-sensitive surface comprises an opening that allows a primary radiation beam to pass through and irradiate an inspected surface. Resulting radiation emanated from the inspected surface is then detected by the radiation-sensitive surface. In some of these embodiments, this technique is employed in various evaluation applications such as defect detection, defect review and critical dimension inspection in semiconductor wafers and in masks for manufacturing semiconductor wafers.
In some embodiments, the radiation-sensitive surface comprises an arrangement of individually cut sections, wherein a collection of section sides, one of each section, forms an opening in the radiation-sensitive surface having either a partial or a complete polygon shape.
In some embodiments, the conversion circuits comprise transimpedance amplifiers.
In some embodiments, the radiation-sensitive elements are mechanically attached to a support arrangement, e.g. a ceramic substrate such that all the elements are directed to a common focal point on an inspected surface, an angle between the normal to a radiation-sensitive plane and the inspected surface is inversely related to the length of said normal to the radiation-sensitive plane, and the shortest distance between each radiation-sensitive plane and the inspected surface is equal to or greater than a preconfigured minimum working distance.
In accordance with an embodiment of the present invention, there is also provided a method for reducing noise in an object evaluation system. The method comprises the steps of: irradiating an object under evaluation, detecting by several adjacent electrically inter-isolated radiation-sensitive elements the radiation emanating from the object due to the irradiation, converting currents generated in response to the detection to respective voltage signals, and summing the voltage signals.
In accordance with an embodiment of the present invention, there is also provided a radiation-sensitive device comprising radiation-sensitive elements that are mechanically attached to a support arrangement, e.g. a ceramic substrate such that all the elements are directed to a common focal point on an inspected surface, an angle between the normal to a radiation-sensitive plane and the inspected surface is inversely related to the length of said normal to the radiation-sensitive plane, and the shortest distance between each radiation-sensitive plane and the inspected surface is equal to or greater than a preconfigured minimum working distance.
In some embodiments, there is at least one traversing opening in the radiation-sensitive device. In some of these embodiments, the at least one traversing opening is formed to allow radiation to pass therethrough toward the focal point, thereby allowing a responsive radiation to emanate therefrom toward the radiation-sensitive elements. In some of these embodiments, this technique is employed in various evaluation applications such as defect detection, defect review and critical dimension inspection in semiconductor wafers and in masks for manufacturing semiconductor wafers.
In some embodiments some of the radiation-sensitive element in the device is electrically coupled to a respective conversion circuit, said respective conversion circuit configured to generate an output signal indicative of the electrical current generated by the radiation-sensitive element coupled to the respective conversion circuit, and there is at least one segment of the radiation-sensitive device comprising at least part of the radiation-sensitive elements, wherein all the output signals resulting from the radiation-sensitive elements comprised in said segment are conveyed to a summation arrangement configured to produce a summation result indicative of the whole radiation absorbed by said segment of the radiation-sensitive device. In some of these embodiments, the conversion circuits comprise transimpedance amplifiers.
In some embodiments, the radiation-sensitive device comprises an arrangement of individually cut sections, wherein a collection of section sides, one of each section, forms an opening in the radiation-sensitive surface having either a partial or a complete polygon shape.
In accordance with an embodiment of the present invention, there is also provided an arrangement of individually cut radiation-sensitive sections arranged to form a radiation-sensitive surface, wherein a group of section sides, one of each section, form an opening in the radiation-sensitive surface having either a partial or a complete polygon shape.
In some embodiments, the above opening is formed to allow radiation to pass therethrough toward an object under evaluation so as to result in radiation emanating from the object under evaluation toward the radiation-sensitive surface. In some of these embodiments, this technique is employed in various evaluation applications such as defect review and critical dimension inspection in semiconductor wafers and in masks for manufacturing semiconductor wafers.
In some embodiments, at least one of the radiation-sensitive sections comprises an array of electrically inter-isolated radiation-sensitive elements, each electrically coupled to a respective conversion circuit, said respective conversion circuit configured to generate an output signal indicative of the electrical current generated by the radiation-sensitive element coupled to the respective conversion circuit, and there is at least one segment of the array comprising at least part of the radiation-sensitive elements contained in the array, wherein all the output signals resulting from the radiation-sensitive elements comprised in said segment are conveyed to a summation arrangement configured to produce a summation result indicative of the whole radiation absorbed by said segment of the array. In some of these embodiments, the conversion circuits comprise transimpedance amplifiers.
In some embodiments, at least one of the radiation-sensitive sections comprises an array of electrically inter-isolated radiation-sensitive elements that are disposed to form an array of radiation-sensitive planes wherein each radiation-sensitive plane comprises one or more radiation-sensitive elements, said at least one of the radiation-sensitive sections further comprises a support arrangement to which the radiation-sensitive elements are mechanically attached, and wherein the support arrangement is structured such that all the radiation-sensitive elements are directed toward a focal point on an inspected surface, an angle between the normal to a radiation-sensitive plane and the inspected surface is inversely proportional to the length of said normal, and the shortest distance between each radiation-sensitive plane and the inspected surface is equal to or greater than a preconfigured minimum working distance. In some of these embodiments, this technique is employed in various evaluation applications such as defect review and critical dimension inspection in semiconductor wafers and in masks used for manufacturing semiconductor wafers.
In all the above embodiments, the involved radiation-sensitive devices and elements may comprise avalanche photodiodes (APDs), PIN diodes, or scintillation sensors. In some of these embodiments, the involved arrays may comprise radiation-sensitive elements of more than one type. For example, APD combined with a scintillator, or a PIN diode combined with a scintillator, can be used.
For a better understanding of the invention with regard to the embodiments thereof, reference is made to the accompanying drawings, in which like numerals designate corresponding entities throughout, and in which:
Embodiments of the present invention provide new techniques that improve signal to noise ratio in inspection systems that employ optical detectors. Embodiments of the invention will be presented with respect to their use in inspection systems for evaluating semiconductor wafers and masks for manufacturing semiconductor dies, and in various related applications such as defect detection, defect review and critical dimension inspection. These techniques exploit inherent properties of photodetectors, such as capacitance-area relation and efficiency-‘incidence angle’ relation.
Referring to
Electron beam 108 impinges on an inspected surface 112 at an incidence point 117. In the described embodiment inspected surface 112 belongs to a semiconductor wafer, which is mounted on a stage 116. When the electrons in beam 108 penetrate the wafer they are scattered into an onion shaped volume. In this scattering process low energy electrons, so called secondary electrons or SE are generated. High energy electrons, so called backscattered electrons or BSE are also generated. A detection system (shown in part in
Radiation-sensitive device 120 comprises of an array of adjacent electrically inter-isolated photodiode elements indicated by reference numeral 130 (only one numeral 130 is depicted in
Radiation-sensitive device 120 is segmented such that each segment comprises a contiguous group of adjacent elements that are indicated by a dashed ellipse 140. In one embodiment, each segment 140 comprises three APD elements, as illustrated in
Conversion circuits 148 are followed by a summation arrangement 152 comprising an operational amplifier 156 that receives the voltage output signals produced by conversion circuits 148 through respective resistors 160. A feedback resistor 164 then determines the voltage level at the output of summation arrangement 152. This output voltage thus constitutes a summation signal which provides a summation result indicative of the overall radiation absorbed by segment 140 shown in
The motivation for producing summation signals, as explained above, is to improve the Signal to Noise Ratio (SNR) at output 142, assuming that most of the noise is a readout noise resulting due to the input noise of conversion circuits 148 rather than shot noise of photodiodes 130. This improvement can be explained, with reference to
(A) Segment 140 consists of a single photodiode element connected to a single conversion circuits 148 (this case is not shown in
(B) Segment 140 is split to three electrically inter-isolated radiation-sensitive elements 130 as shown in
Let us assume that the SNR in case A is V/N where V stands for the area of segment 140 and N stands for Noise Intensity (N may be calculated, for example, as the Root of Sum of Squares (RSS) value) of the current collected by segment 140. Let us calculate now the SNR in case B. As the desired signal is proportional to the area of segment 140, it is not meaningfully affected by the split and therefore it is equal to V. However, the capacitance of each photodiode element 130 is ⅓ of the capacitance of segment 140 since a photodiode capacitance is proportional to the photodiode area. Consequently, the noise voltage at the output of each conversion circuits 148 is (⅓)*N. The noise voltage at the output of summation arrangement 152 is the rout-mean-square of the noise at the outputs of the three conversion circuits 148, i.e. (1/√3)*N. Hence the SNR in case B is √3*V/N, i.e. √3 higher than in case A. In the general case the resulting SNR is Aix higher, where X is the number of elements per segment.
The radiation-sensitive elements 130 may share a common support surface, for example, a ceramic substrate. The radiation-sensitive elements 130 may be placed adjacently to each other, up to a physical touch. In such an adjacent placement of the radiation-sensitive elements 130, the radiation is collected in a continuous manner across the radiation-sensitive surface.
The elements 230 attached to any groove side constitute a contiguous radiation-sensitive plane. In device 220, the planes of grooves 225 and 226 are one element planes. Each of the eight planes of groove 227 comprises a contiguous radiation-sensitive segment of device 220 comprising four elements 230, indicated in
In the described embodiment, all the elements in each plane 240 are coupled through conversion circuits, such as circuit 148, to a summation arrangement, such as arrangement 152, for improving the detection SNR as explained above with regard to
As shown in
The Working Distance in SEM is the distance from the lower SEM lens to the inspected object at which the beam is focused. For various applicational requirements, the Working Distance needs to be minimized. For certain applications, the radiation sensitive array must have certain thickness and this requirement may limit the ability to minimize the Working Distance.
According to an embodiment of the invention, the radiation-sensitive surface is shaped as a dome-shape surface. The Forming of the radiation-sensitive surface as a dome-shaped surface would allow high sensor response for low collection angles; however, implementing a dome-shaped surface would require thicker carrying substrate. While in general, thicker carrying substrate may be useful, there are certain operational constrains that require thinner carrying substrate. For example, for certain SEM imaging applications, the Working Distance operating parameter (illustrated by numerical reference 234 in
The structure illustrated in
According to yet another embodiment of the invention, radiation sensitive device with thicker substrate can be used. For example, the radiation sensitive device 220 may be aligned with the bottom part of SEM column 104 or be set at a higher distance from the wafer 112.
The realization of a dome-shape device may require the use of a support arrangement to which the radiation-sensitive elements are mechanically attached. For example, the support arrangement may comprise a ceramic substrate. The realization of the dome-shape device is presented herein as integrated with the electrical segmentation of the radiation-sensitive elements, each with its conversion circuit and with a summation arrangement. The dome shape device may be realized without the electrical segmentation of the of the radiation-sensitive elements. Further, the dome shape device may be realized by the use of spaced-apart radiation-sensitive elements.
The above description has focused on the specific system and device components that are essential for understanding certain features of the disclosed techniques. Conventional components that are not needed for this understanding have been omitted from
The method proceeds to a summing step 416, in which summation arrangement 152 produces a summation signal, which is approximately proportional to the radiation emanating from object 112 and detected by the radiation-sensitive segment. Flowchart 400 ends with an analyzing step, in which a processing stage that follows summation arrangement 152 analyzes and/or evaluates the summation signal.
Flowchart 400 is an example flowchart, which was chosen purely for the sake of conceptual clarity. In alternative embodiments, any other suitable flowchart can also be used for illustrating the disclosed method. Method steps that are not mandatory for understanding the disclosed techniques were omitted from
Although the embodiments described herein mainly address semiconductor wafers inspection systems, the methods and systems exemplified by these embodiments can also be applied to systems that comprise any suitable type of particle and wave radiation, and to any suitable application that involves radiation detection such as imaging and viewing.
It will thus be appreciated that the embodiments described above are cited by way of example, and that the present invention is not limited to what has been particularly shown and described hereinabove. Rather, the scope of the present invention includes both combinations and sub-combinations of the various features described hereinabove, as well as variations and modifications thereof which would occur to persons skilled in the art upon reading the foregoing description and which are not disclosed in the prior art.