This application claims priority to Korean Patent Application No. 10-2014-0180095 filed on Dec. 15, 2014 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
1. Field
The inventive concept relates to a photomask and a method of forming a fine pattern using the same.
2. Description of the Related Art
As the integration density of display devices increases, techniques for forming a fine pattern have increasingly become of great importance and photolithography technology for forming circuit patterns for display devices has been rapidly developing.
Photolithography may involve forming photoresist whose solubility in a developing solution varies by irradiating light from a light source on a glass substrate where a circuit metal layer is formed, exposing the photoresist to light by using a photomask, and removing part of the photoresist that is highly soluble in the developing solution so as to form a photosensitive layer pattern. By using the photosensitive layer pattern, part of the metal layer around the photosensitive layer pattern is selectively removed through dry or wet etching, thereby forming a circuit pattern.
Conventional photolithography technique uses a single photomask to form a single pattern layer. Accordingly, as many photomasks as layers to be patterned may be needed during the fabrication of a thin-film circuit through photolithography.
Exemplary embodiments of the inventive concept provide a photomask capable of forming different patterns depending on the wavelength of light.
Exemplary embodiments of the inventive concept also provide a method of forming a fine pattern using a single photomask capable of forming different patterns.
However, exemplary embodiments of the inventive concept are not restricted to those set forth herein. The above and other exemplary embodiments of the inventive concept will become more apparent to one of ordinary skill in the art to which the inventive concept pertains by referencing the detailed description of the inventive concept given below.
According to an aspect of the present inventive concept, there is provided a photomask, comprising: a transparent substrate; and a plurality of filter layers disposed on the transparent substrate, wherein the filter layers include a first filter layer, which selectively transmits first-wavelength light therethrough, and a second filter layer, which selectively transmits second-wavelength light therethrough.
Part of the second filter layer overlaps the entire first filter layer.
The first filter layer has a different shape from the second filter layer.
The first filter layer includes first and second sub-filter layers, which are disposed on the transparent substrate to be separate from each other, and the second filter layer overlaps at least one of the first and second sub-filter layers.
Part of the second filter layer overlaps the entire first sub-filter layer and the entire second sub-filter layer.
The second filter layer includes third and fourth sub-filter layers, which are disposed on the transparent substrate to be separate from each other, the third sub-filter layer overlaps at least one of the first and second sub-filter layers and the fourth sub-filter layer overlaps at least one of the first and second sub-filter layers.
The first and second sub-filter layers have the same shape.
The second filter layer has a different shape from at least one of the first and second sub-filter layers.
According to another aspect of the present inventive concept, there is provided a method of forming a fine pattern, the method comprising: forming a resist layer by applying photoresist onto a first substrate; placing a photomask over the resist layer; and forming a resist pattern by exposing the resist layer to light through the photomask with the use of an exposure device, which generates light of a predetermined wavelength, and developing the resist layer, wherein the photomask includes a second substrate and a plurality of filter layers disposed on the second substrate, the filter layers include a first filter layer, which selectively transmits first-wavelength light therethrough, and a second filter layer, which selectively transmits second-wavelength light therethrough.
The forming the resist pattern, comprises: allowing the exposure device to generate the first-wavelength light and exposing the resist layer to the generated first-wavelength light through the photomask; and allowing the exposure device to generate the second-wavelength light and exposing the resist layer to the generated second-wavelength light through the photomask.
The method further includes, before the forming the resist layer, forming a layer to be etched on the first substrate, wherein the resist layer is formed on the layer to be etched.
The method further includes forming a fine pattern by partially etching the layer to be etched with the use of the resist pattern.
The method further includes removing the resist pattern.
The second filter layer overlaps the entire first filter layer.
The first filter layer has a different shape from the second filter layer.
The first filter layer includes first and second sub-filter layers, which are disposed on the second substrate to be separate from each other, and the second filter layer overlaps at least one of the first and second sub-filter layers.
Part of the second filter layer overlaps the entire first sub-filter layer and the entire second sub-filter layer.
The first and second sub-filter layers have the same shape.
The second filter layer has a different shape from at least one of the first and second sub-filter layers.
The second filter layer includes third and fourth sub-filter layers, which are disposed on the second substrate to be separate from each other, the third sub-filter layer overlaps at least one of the first and second sub-filter layers and the fourth sub-filter layer overlaps at least one of the first and second sub-filter layers.
According to the exemplary embodiments, it is possible to provide a photomask capable of forming different patterns depending on the wavelength of light.
In addition, it is possible to form different patterns by using a single mask.
Moreover, it is possible to reduce the amount of time that it takes a pattern.
Other features and exemplary embodiments will be apparent from the following detailed description, the drawings, and the claims.
Reference will now be made in detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout the specification. In this regard, the present exemplary embodiments may have different forms and should not be construed as being limited to the descriptions set forth herein. Accordingly, the exemplary embodiments are merely described below, by referring to the figures, to explain aspects of the present description.
The description that one element is connected to or coupled to another element includes both a case where the one element is directly connected to the another element or a case where further another element is interposed between the elements. However, the description that one element is directly connected or directly coupled to another element indicates that there is no further another element between the elements. The term “and/or” includes any and all combinations of one or more of the associated listed items.
A singular expression in the present specification also includes a plural expression. The terms “comprise” and/or “comprising” do not exclude the possibility of existence or addition of one or more other components, steps, operations, and/or devices.
Exemplary embodiments will hereinafter be described with reference to the accompanying drawings.
Referring to
The transparent substrate 110 may be transparent enough to transmit light L therethrough, and may have a rectangular shape, as illustrated in
The transparent substrate 110 may include quartz glass. The quartz glass may be more efficient for transmitting light used for photolithography than the other glass such as a general soda line glass that does not contain quartz.
The filter layers 120, which selectively transmit light with a predetermined wavelength therethrough, may be disposed on one surface of the transparent substrate 110.
In exemplary embodiments, the filter layers 120 may include a first filter layer 122 and a second filter layer 124, as illustrated in
More specifically, as illustrated in
In the exemplary embodiment of
The first filter layer 122 may selectively transmit first-wavelength light therethrough but block light having the other wavelength, and the second filter layer 124 may selectively transmit second-wavelength light therethrough but block light having the other wavelength. The first-wavelength light and the second-wavelength light may have different wavelengths from each other. Accordingly, the photomask 100 may selectively transmit incident light therethrough depending on the wavelength of the incident light.
Referring to
Referring to
In exemplary embodiments, the first filter layer 122, which selectively transmits the first-wavelength light therethrough, and the second filter layer 124, which selectively transmits the second-wavelength light therethrough, may be laminated on the transparent substrate, but the inventive concept is not limited thereto. That is, at least one of the filter layers 120 transmitting light having predetermined wavelength may be formed as having more than one separate segment and may be disposed on the transparent substrate 110. That is, at least one of the first and second filter layers 122 and 124 may be formed to include a plurality of sub-filter layers.
Referring to
The filter layers 120a may include a first filter layer 122a and a second filter layer 124a. The first filter layer 122a may include a first sub-filter layer 122a-1, a second sub-filter layer 122a-2 and a third sub-filter layer 122a-3, as illustrated in
Each of the first, second and third sub-filter layers 122a-1, 122a-2 and 122a-3 may transmit first-wavelength light, and the second filter layer 124a may transmit second-wavelength light.
Part of the second filter layer 124a may overlap the entire first filter layer 122a. That is, part of the second filter layer 124a may overlap all of the first, second and third sub-filter layers 122a-1, 122a-2 and 122a-3. The second filter layer 124a is illustrated in
The first, second and third sub-filter layers 122a-1, 122a-2 and 122a-3 may be formed in a rectangular shape in a plan view, as illustrated in
In the exemplary embodiment of
In the exemplary embodiments of
Referring to
The filter layers 120b may include a first filter layer 122b, a second filter layer 124b and a third filter layer 126b. The first filter layer 122b may include a first sub-filter layer 122b-1, a second sub-filter layer 122b-2 and a third sub-filter layer 122b-3, as illustrated in
Each of the first, second and third sub-filter layers 122b-1, 122b-2 and 122b-3, which are included in the first filter layer 122b, may selectively transmit first-wavelength light therethrough but block the second-wavelength light and the third-wavelength light, the second filter layer 124b may selectively transmit second-wavelength light therethrough but block the first-wavelength light and the third-wavelength light, and the third filter layer 126b may selectively transmit third-wavelength light therethrough but block the first-wavelength light and the second-wavelength light. The first-wavelength light, second-wavelength light and the third-wavelength light may be of different wavelengths from one another.
Part of the second filter layer 124b may overlap part of the first filter layer 122b, and part of the third filter layer 126b may overlap part of the first filter layer 122b. More specifically, the second filter layer 124b may overlap the entire first sub-filter layer 122b-1 and part of the second sub-filter layer 122b-2, and the third filter layer 126b may overlap part of the second sub-filter layer 122b-2 and the entire third sub-filter layer 122b-3.
The second filter layer 124b may be disposed on the first and second sub-filter layers 122b-1 and 122b-2, and the third filter layer 126b may be disposed on the second and third sub-filter layers 122b-2 and 122b-3. However, the inventive concept is not limited to the exemplary embodiment of
The second and third sub-filter layers 122b-2 and 122b-3 may be formed in a rectangular shape in a plan view, as illustrated in
Referring back to
Referring to
As illustrated in
More specifically, the first sub-filter layer 122c-1 and the second sub-filter layer 122c-2 may be disposed above a transparent substrate 110 on the third sub-filter layer 124c-1 and the fourth sub-filter layer 124c-2. The third sub-filter layer 124c-1 may be disposed on a left side of the transparent substrate 110, and the fourth sub-filter layer 124c-2 may be disposed on a right side of the transparent substrate 110.
A first end portion of the first sub-filter layer 122c-1 may overlap a first end portion of the third sub-filter layer 124c-1, and a second end portion of the first sub-filter layer 122c-1 may overlap a first end portion of the fourth sub-filter layer 124c-2.
A first end portion of the second sub-filter layer 122c-2 may overlap a second end portion of the third sub-filter layer 124c-1, and a second end portion of the second sub-filter layer 122c-2 may overlap a second end portion of the fourth sub-filter layer 124c-2.
The first and second sub-filter layers 122c-1 and 122c-2 may selectively transmit first-wavelength light therethrough but block second-wavelength light, and the third and fourth sub-filter layers 124c-1 and 124c-2 may selectively transmit second-wavelength light therethrough but block first-wavelength light. The first-wavelength light and the second-wavelength light may be of different wavelengths from each other.
In response to the first-wavelength light being incident upon the photomask 100c in one direction, the first-wavelength light may be selectively transmitted through by the photomask 100c, as illustrated in
That is, the filter layers 120c of the photomask 100c may have a different structure from the filter layers 120 of the photomask 100 of
A method of forming a fine pattern, according to an exemplary embodiment of the inventive concept, will hereinafter be described. In the description that follows, it is assumed that the photomask 100a of
By using the method of forming a fine pattern, according to an exemplary embodiment of the inventive concept, it is possible to form a fine pattern, such as wiring, an electrode or a contact hole, on a substrate. That is, by using the method of forming a fine pattern, according to an exemplary embodiment of the inventive concept, it is possible to fabricate an integrated circuit (IC), a thin-film circuit or a wiring pattern comprising a fine pattern on a semiconductor substrate.
Referring to
Thereafter, referring to
In exemplary embodiments, the layer 300 and the resist layer 400 may be sequentially formed on the substrate 200, as illustrated in
Thereafter, referring to
The photomask 100a may be substantially identical to the photomask 100a of
Thereafter, referring to
More specifically, in response to the first-wavelength light L1 being irradiated on the region D1 of the resist layer 400 through the photomask 100a, the first-wavelength light L1 may be selectively transmitted through the photomask 100a and may expose the resist layer 400. That is, there may be provided a light-blocking region B that blocks the transmission of the first-wavelength light L1 therethrough due to the presence of the second filter layer 122b and a light-transmitting region P that allows the first-wavelength light L1 to be transmitted therethrough due to the absence of the second filter layer 122b. The resist pattern 402 may be formed in the region D1 by selectively applying the first-wavelength light L1 to the resist layer 400 through the photomask 100a and developing the resist layer 400.
In the exemplary embodiment of
Thereafter, referring to
More specifically, in response to the second-wavelength light L2 being applied over the region D2 of the resist layer 400 through the photomask 100a, the second-wavelength light L2 may be selectively transmitted through the photomask 100a and may expose the resist layer 400. That is, there may be provided a light-blocking region B that blocks the transmission of the second-wavelength light L2 therethrough due to the presence of the first, second and third sub-filter layers 122a-1, 122a-2 and 122a-3 and a light-transmitting region P that allows the second-wavelength light L2 to be transmitted therethrough due to the absence of the first, second and third sub-filter layers 122a-1, 122a-2 and 122a-3. The resist pattern 404 may be formed in the region D2 by selectively applying the second-wavelength light L2 to the resist layer 400 through the photomask 100a and developing the resist layer 400.
In the exemplary embodiment of
In the method of forming a fine pattern, according to an exemplary embodiment of the inventive concept, the number of photomasks required to form a fine pattern may be reduced by forming a plurality of different patterns with the use of a single photomask, i.e., the photomask 100a.
Also, in the method of forming a fine pattern, according to an exemplary embodiment of the inventive concept, the amount of time that it takes to form a fine pattern may be reduced by forming a plurality of different patterns with the use of a single photomask, i.e., the photomask 100a.
Thereafter, referring to
Thereafter, referring to
While the inventive concept has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes may be made therein without departing from the spirit and scope of the inventive concept as defined by the following claims. The exemplary embodiments should be considered in a descriptive sense only and not for purposes of limitation.
Number | Date | Country | Kind |
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10-2014-0180095 | Dec 2014 | KR | national |
Number | Name | Date | Kind |
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20030156236 | Yamada | Aug 2003 | A1 |
20120308919 | Chen | Dec 2012 | A1 |
Number | Date | Country |
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2002-258462 | Sep 2002 | JP |
10-2012-0081656 | Jul 2012 | KR |
10-2013-0028172 | Mar 2013 | KR |
10-2013-0028178 | Mar 2013 | KR |
10-2014-0015060 | Feb 2014 | KR |
10-2014-0036929 | Mar 2014 | KR |
Number | Date | Country | |
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20160170295 A1 | Jun 2016 | US |