Photosensitive material processing apparatus and photosensitive material processing method using the same

Information

  • Patent Grant
  • 6672778
  • Patent Number
    6,672,778
  • Date Filed
    Tuesday, September 24, 2002
    21 years ago
  • Date Issued
    Tuesday, January 6, 2004
    20 years ago
Abstract
At least two (groups of) sensors forming an insertion detection sensor are offset from each other in the conveyance direction of a photosensitive material. An insertion speed, which is different for each manual insertion event, is obtained based on the time difference when sensors that have been offset from each other detect the leading end of the photosensitive material. The length of the photosensitive material in the conveyance direction thereof is accurately computed based on the insertion speed and other information. By correcting the errors due to the changeable insertion state of the photosensitive material caused by manual insertion by the operator, the process area of the photosensitive material, required for calculating the amount of replenisher to be replenished, is accurately obtained. Therefore, the amount of the replenisher is appropriately determined and the process capacity of the developer or the fixing solution can constantly be maintained at the satisfactory level.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a photosensitive material processing apparatus and a method using the same. The photosensitive material processing apparatus includes a conveyance roller pair near an insertion opening thereof. When an operator inserts a photosensitive material through the insertion opening until it is nipped by the conveyance roller pair, the photosensitive material processing apparatus processes the photosensitive material at a predetermined conveyance speed.




2. Description of the Related Art




The photosensitive material processing apparatus generally has a tray for manual feeding of a photosensitive material at the insertion opening thereof. When the operator places a photosensitive material on the tray and inserts the photosensitive material manually into the insertion opening, the conveyance roller pair that is provided near the insertion opening nips the material.




The conveyance roller pair is rotated at a predetermined conveyance line speed. After nipped by the roller pair, the photosensitive material is automatically conveyed to a processing section with processing solution and then to a drying section.




As the process advances, the processing capacity of the processing solutions such as developer and fixing solution is lowered according to the amount of the photosensitive material which has been processed (which amount will be referred to as “the process amount” hereinafter). Therefore, in order to maintain the processing capacity at the satisfactory level, a replenisher needs to be added regularly.




The amount of the replenisher to be added is conventionally computed based on detection results of sensors, which are provided in the upstream of the conveyance roller pair at the insertion opening for detecting the photosensitive material. When the operator inserts the photosensitive material manually into the insertion opening, the sensors first detect the leading end of it. As the photosensitive material is conveyed by the conveyance roller pair, the sensors then detect the trailing end of the photosensitive material. The length of the photosensitive material in the conveyance direction thereof is obtained by multiplying the time during which the sensors are detecting the photosensitive material (“detecting time”) by the conveyance line speed of the conveyance roller pair.




Further, conventionally, a plurality of sensors is disposed on a line along the width direction of the photosensitive material. The width of the photosensitive material is obtained based on the number of the sensors that detect the photosensitive material.




The process amount of the photosensitive material is determined as the area of the photosensitive material which has been processed. The area of the photosensitive material is obtained by multiplying the dimensions of the photosensitive material in the conveyance direction and the width direction thereof. In the replenishing system, the obtained areas are added one by one, and when the sum of the areas has exceeded a predetermined value, a certain amount of the replenisher is replenished. As a result, the processing capacity of the processing solutions can constantly be maintained at the satisfactory level.




However, there is a problem that the aforementioned detection time, which is used for calculating the area of the photosensitive material, may not be accurate. As there is a certain distance between the positions at which the sensors are disposed and the position at which the conveyance roller pair nips the photosensitive material, the time required for the photosensitive material to travel this distance is directly influenced by the speed at which the operator inserts the photosensitive material. In other words, the time required for the material to travel this certain distance is inevitably inaccurate and thus must be corrected.




The degree of error in the detection time may not be so significant unless the operator inserts a large number of photosensitive materials. However, when the intervals between each replenishing event is relatively long, the errors in the detection time are accumulated to a significant level. Eventually, there may result in a situation in which the processing solutions are not replenished by an appropriate amount.




SUMMARY OF THE INVENTION




In view of the aforementioned facts, an object of the present invention is to provide a photosensitive material processing apparatus that corrects the errors in the detecting time of the sensors due to the difference in the insertion state of the photosensitive material caused by manual insertion by the operator, and accurately obtains the process area of the photosensitive material required for calculating the amount of the replenisher to be replenished.




A first aspect of the present invention is a photosensitive material processing apparatus including a conveyance roller pair disposed near an insertion opening, which nips the leading end of a photosensitive material, and transports the photosensitive material at a predetermined conveyance speed (V


R


) when the photosensitive material is inserted until it is nipped by the conveyance roller pair, the photosensitive material processing apparatus comprising: (a) a plurality of sensors for detecting the photosensitive material, the sensors being disposed in the upstream of the conveyance roller pair along the width direction of the photosensitive material and being divided into at least two groups that are offset from each other in the conveyance direction of the photosensitive material; (b) process area computing means for computing a process area of the photosensitive material based on the detection results of the sensors; and (c) correcting means for correcting a photosensitive material detecting time (X) during which the photosensitive material has been detected by a reference sensor group by using detecting time difference (Δt) between sensors that are offset, and thus correcting an error in computation by the process area computing means, the errors being caused by variance in insertion time during which the photosensitive material is conveyed from the sensors to the conveyance roller pair.




According to the first aspect, the offset state of the sensors results in detecting time difference (Δt) between the offset sensors when the photosensitive material is inserted. An insertion speed (V


H


) of the photosensitive material is obtained from the detecting time difference (Δt) and the offset distance (L


OS


). An insertion time is computed based on the insertion speed (V


H


) and the known insertion distance (L


IN


) from the sensors to the conveyance roller pair. Thereafter, the process area of the photosensitive material is obtained accurately by eliminating the effect of the difference in the insertion time and computing the accurate process area by the process area computing means.




A second aspect of the present invention is a photosensitive material processing apparatus including a conveyance roller pair disposed near an insertion opening, which nips the leading end of a photosensitive material, and transports the photosensitive material at a predetermined conveyance speed (V


R


) when the photosensitive material is inserted until it is nipped by the conveyance roller pair, the photosensitive material processing apparatus comprising: (a) a plurality of sensors for detecting the photosensitive material, the sensors being disposed in the upstream of the conveyance roller pair along the width direction of the photosensitive material, being able to detect photosensitive materials having different sizes in the width direction thereof, and being divided into at least two groups that are offset from each other in the conveyance direction of the photosensitive material; (b) storing means for storing in advance an offset distance (L


OS


) between a first sensor group and a second sensor group adjacent thereto in the conveyance direction, and a conveyance distance (L


IN


) between a reference sensor group as one of the sensor groups and the position at which the conveyance roller pair nips the photosensitive material; (c) insertion time computing means for computing an insertion speed (V


H


) of the photosensitive material from a detecting time difference (Δt) between the detecting time of the first sensor group and the detecting time of the second sensor group, and an offset distance (L


OS


) between the first and second sensor groups, and then computing an insertion time required for the photosensitive material to be conveyed at the insertion speed (V


H


) by the conveyance distance (L


IN


); (d) means for computing the length (L) of the photosensitive material in the conveyance direction thereof by multiplying the time, that is obtained by subtracting the insertion time (L


IN


/V


H


) from the detecting time (X) during which the photosensitive material has been detected by the reference sensor group, by the conveyance speed of the conveyance roller pair (V


R


) and then adding thereto the conveyance distance (L


IN


); (e) means for determining the length (W) of the photosensitive material in the width direction thereof based on the detection results of the plurality of sensors; and (f) process area computing means for computing the process area (S) of the photosensitive material from the computed length (L) of the photosensitive material in the conveyance direction thereof and the determined length (W) of the photosensitive material in the width direction thereof.




Photosensitive materials of many widths may be used in the present invention. In the second aspect, the sensors are disposed or selected so that at least two sensors that are offset in the conveyance direction of the photosensitive material correspond with each width of the photosensitive material. For example, when the photosensitive material is inserted in a left- or right-end-aligned manner, it suffices to provide or select a sensor located at the reference end and a sensor adjacent (in the width direction of the photosensitive material) thereto. When the photosensitive material is inserted in a center-aligned (centering) manner, it suffices to provide or select a sensor located at the central position and a sensor adjacent (in the width direction of the photosensitive material) thereto.




The disposed or selected two (groups of) sensors are offset from each other by the predetermined offset distance (L


OS


). The offset distance (L


OS


) and a conveyance distance (L


IN


), from a reference detecting position of on the most downstream-side groups to the position at which the conveyance roller pair nips the photosensitive material, are stored in advance (in storing means).




When the photosensitive material is inserted manually, the insertion speed may differ for each operator and may even differ each time at the same operator. The insertion time computing means computes the insertion speed (V


H


) from the offset distance (L


OS


) between the sensors and the detecting time difference (Δt) of the sensors that have been offset. Further, the insertion time computing means computes the insertion time (L


IN


/V


H


) that is the time required for the photosensitive material to be conveyed at the insertion speed (V


H


) by the conveyance distance (L


IN


).




Next, the means for computing the size of the photosensitive material in the conveyance direction thereof obtains an accurate length (L) of the photosensitive material in the conveyance direction by multiplying the time that is obtained by subtracting the insertion time (L


IN


/V


H


) from the detecting time (X) during which the photosensitive material has been detected by the sensors disposed at reference positions, by the line speed (V


R


) of the conveyance roller pair, and then adding thereto the conveyance distance (L


IN


) stored in the storing means.




The width (W) of the photosensitive material is determined based on the detection results of the sensors (by a means for determining the width of the photosensitive material). The process area (S) of the photosensitive material is computed accurately using the width (W) of the photosensitive material by a process area computing means.




Thus, the size of the photosensitive material in the conveyance direction thereof is accurately determined by eliminating the effect of the changeable conveyance time during which the photosensitive material is conveyed from the most downstream-side sensors to the conveyance roller pair, regardless of the difference in the insertion speed for each manual insertion event.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

schematically illustrates an automatic developing apparatus of the present embodiment.





FIG. 2

is a perspective view of the automatic developing apparatus of the present embodiment.





FIG. 3

is a plan view showing relative positions of an insertion detection sensor and a pair of insertion rollers.





FIG. 4

is a control block diagram showing a process area computing section.





FIG. 5

is a control flowchart illustrating a routine for computing the length and width of a sheet film in the process area computing section.











DESCRIPTION OF THE PREFERRED EMBODIMENT





FIGS. 1 and 2

schematically illustrate an automatic developing apparatus


10


of the present embodiment. The developing apparatus


10


includes a processing section


14


with processing solution and a drying section


16


, which are covered by a casing


12


. The developing apparatus


10


develops a sheet film


18


with an image printed thereon.




The processing section


14


has a process tank


20


. The process tank is divided by partition boards


22


into a developing tank


24


with a developer, fixing tank


26


with a fixing solution, and a washing tank


28


with washing water. Each tank


24


,


26


or


28


has a process rack


34


,


36


or


38


, which includes a plurality of roller pairs


30


and a guide


32


. The process racks


34


,


36


and


38


altogether form a conveyance path of the sheet film


18


.




An insertion roller pair


40


is disposed in the upstream of the developing tank


24


. A squeezing section


42


for squeezing water from the sheet film


18


is provided in the process rack


38


of the washing tank


28


. Crossover racks


44


are provided between the developing tank


24


and the fixing tank


26


, and between the fixing tank


26


and the washing tank


28


. The sheet film


18


is guided and carried on a crossover guide


44


A of the crossover rack


44


.




The sheet film


18


is processed with processing solutions in the processing section


14


. Inserted from between the insertion roller pair


40


, the sheet film


18


is sequentially immersed in the developer, the fixing solution, and the washing water. The sheet film


18


is then fed to the drying section


16


, with the moisture on the surface thereof being removed by the squeezing section


42


.




In the drying section


16


, a group of rollers


46


, consisting of many rollers arranged in a zigzag pattern, forms a conveyance path that conveys the sheet film


18


upward. The drying section


16


dries the surface of the sheet film


18


by, while conveying the sheet film


18


, blasting dry air from a hot air blasting section


48


thereon. The dry air is generated by a dry air generating means (not shown). The dried sheet film


18


is fed to a turning section


50


and discharged on a discharge tray


52


disposed on top of the processing section


14


.




As shown in

FIG. 1

, an insertion detection sensor


150


is provided in the upstream of the insertion roller pair


40


. The insertion detection sensor


150


detects the leading end of the sheet film


18


when the film is manually fed from an insertion tray


152


.




As shown in

FIG. 3

, the insertion detection sensor


150


is formed from first to fourth sensors


150


A,


150


B,


150


C and


150


D that are disposed along the width direction of the sheet film


18


. In the present embodiment, the sheet film


18


is inserted in a left end-aligned manner as shown in FIG.


3


. The first sensor


150


A is disposed so as to detect the left end of the sheet film


18


. The second through fourth sensors


150


B through


150


D are disposed so as to correspond with each (standardized) size of sheet film


18


in the width direction thereof.




When the sheet film


18


is inserted, the insertion detection sensor


150


determines the size W of the sheet film


18


in the width direction thereof from the number of the sensors detecting the sheet film


18


. In the present embodiment, the sensor


150


determines at least three sizes W.




As shown in

FIG. 4

, a process area computing section


154


includes an I/O


156


, a CPU


158


, a RAM


160


, and a ROM


162


. A bus


164


such as a data bus and a control bus connects these components. Signal wires of the sensors


150


A,


150


B,


150


C and


150


D are connected to the I/O


156


.




In the present embodiment, as shown in

FIG. 3

, the second and the fourth sensors


150


B and


150


D are offset with respect to the first and the third sensors


150


A and


150


C as reference sensors, toward the upstream of the conveyance direction of the sheet film


18


(offset distance: L


OS


).




The offset distance L


OS


is stored in advance in the ROM


162


together with an insertion distance L


IN


between a position at which the first and the third sensors


150


A and


150


C, which are the reference sensors, detect the sheet film


18


and a position at which the insertion roller pair


40


nips the sheet film


18


.




An equation (i.e., the equation (1) below) is stored in the ROM


162


, which is used for computing the size L of the sheet film


18


in the conveyance direction thereof. The CPU


158


computes the size L (length) of the sheet film


18


using the information stored in the ROM


162


, such as the offset distance L


OS


, the insertion distance L


IN


, and the conveyance line speed V


R


of the insertion roller pair


40


. The area (i.e., the process area) of the sheet film


18


is obtained by multiplying the thus-determined length L by the width W of the sheet film


18


.




Before computing the process area, the CPU


158


computes the detecting time difference Δt between the time when the first and the third sensors


150


A and


150


C detect the leading end of the sheet film


18


and the time when the second and the fourth sensors


150


B and


150


D, which are offset with respect to the first and the third sensors


150


A and


150


C, detect the same. Then, based on the detecting time difference Δt, the CPU


158


computes the insertion speed V


H


in the section between the first sensor


150


A and the insertion roller pair


40


.




The sheet film


18


is inserted manually at different insertion speed each time. Accordingly, the insertion speed V


H


is determined for each insertion event, based on the detecting time difference Δt between the sensors that are offset.




The length L is computed using the following equation (1) based on the conveyance speed V


R


of the insertion roller pair


40


, the insertion distance L


IN


, and the insertion speed V


H


(V


H


=L


OS


/Δt).








L


=(


X−L




IN




/V




H





V




R




+L




IN


  (1)






wherein X represents the time period between the time when the first sensor


150


A, which is the reference sensor, detects the leading end of the sheet film


18


and the time when the first sensor


150


A detects the trailing end of the sheet film


18


.




The computation result at the process area computing section, i.e., the multiplied value S of the length L and the width W of the sheet film


18


computed by the equation (1) is transmitted to a processing liquid replenishing controller


166


. The processing liquid replenishing controller


166


regularly sends signals to a replenisher supplying system (not shown) so as to replenish the developing tank


24


and the fixing tank


26


with the replenisher of the amount in accordance with the process area.




Operation of the present embodiment will be described below.




After inserted by the operator, the sheet film


18


advances into the developer in the developing tank


24


substantially vertically with respect to the liquid level, and then reaches the bottom of the developing tank


24


.




The sheet film


18


is then moved upward and leaves the developer substantially vertically from the liquid level.




During this step, the sheet film


18


is immersed in the developer and undergoes a predetermined development for the period of time determined by the length of the substantially U-shaped conveyance path and the conveyance speed.




After discharged from the developing tank


24


, the sheet film


18


is carried on the crossover guide


44


A of the crossover rack


44


to the adjacent fixing tank


26


. The sheet film


18


passes through the fixing solution along the similar conveyance path to that in the developing tank


24


.




Subsequently, the sheet film


18


is carried on the crossover guide


44


A to the adjacent washing tank


28


, and passes through the washing water along the similar conveyance path to those in the developing tank


24


and the fixing tank


26


.




Then, the sheet film


18


is carried to the drying section


16


, where it is dried by dry air blasting thereto. The sheet film


18


is finally discharged onto the discharge tray


52


.




After the sheet film


18


is discharged, in the present embodiment, the developing tank


24


or the fixing tank


26


is replenished with replenisher of an appropriate amount in accordance with the process amount of the sheet film


18


. With this replenishing step, the process capacity of the developer or the fixing solution can constantly be maintained at the satisfactory level.




The process amount corresponds with the process area of the sheet film


18


. Therefore, the process area computing section


154


determines the process amount by adding the process areas of the sheet films


18


that are subsequently inserted one by one.




The size W of the sheet film


18


in the width direction thereof is determined based on the detection results of the four sensors


150


A through


150


D that are disposed along the width direction of the sheet film


18


. That is, when the sheet film


18


is inserted in a left end-aligned manner as shown in

FIG. 3

, the first and the second sensors


150


A and


150


B detect the sheet film


18


without fail.




On the other hand, the third and the fourth sensors


150


C and


150


D may or may not detect the sheet film


18


depending on the size of the sheet film


18


. From the detection result of these sensors


150


A through


150


D, the size W of the sheet film


18


in the width direction thereof is determined.




The size L of the sheet film


18


in the conveyance direction thereof is basically obtained by multiplying the time period between the time when the first sensor


150


A detects the leading end of the sheet film


18


and the time when the first sensor


150


A detects the trailing end of the same, by the conveyance speed of the insertion roller pair


40


. Actually, however, the sheet film


18


is manually inserted and the insertion speed in the section from the position where the first sensor


150


A detects the leading end of the sheet film


18


, to the position where the insertion roller pair


40


nips the sheet film


18


, may differ for each insertion event and is not likely to be equal to the conveyance line speed. Although the error in each insertion event is not so significant, the accumulated errors will critically affect the amount of replenisher to be replenished. As a result, the processing solutions may not be filled by an appropriate amount.




To solve this, in the present embodiment, the CPU


158


computes the insertion speed of the sheet film


18


for each manual insertion event, to accurately obtain the size L of the sheet film


18


in the conveyance direction thereof. Now, referring to the flowchart in

FIG. 5

, the process area computing routine including the computation of the length of the sheet film in the conveyance direction thereof will be described.




In step


200


, it is determined whether the second sensor


150


B has detected the leading end of the sheet film


18


. When the result is affirmative, the routine proceeds to step


202


, where a timer t


1


is reset and made to start. The routine proceeds to step


204


.




In step


204


, it is determined whether the first sensor


150


A has detected the leading end of the sheet film


18


. Because the first sensor


150


A is offset with respect to the second sensor


150


B toward the conveyance direction of the sheet film


18


, there is time difference between the times at which the first and the second sensors


150


A and


150


B detect the leading end of the sheet film


18


. When the result of step


204


is affirmative, the routine proceeds to step


206


, where the timer t


1


is stopped and the timer t


2


is reset and made to start. Then, in step


208


, the time difference Δt that is the count value of the timer t


1


is computed.




Next, in step


210


, the offset distance L


OS


is read out. In step


212


, the manual insertion speed V


H


is computed from the detecting time difference (Δt) between the first and the second sensors


150


A and


150


B, and the offset distance L


OS


.




Next, in step


214


, it is determined whether the first sensor


150


A, which is the reference sensor, has detected the trailing end of the sheet film


18


.




When the result is affirmative, the routine proceeds to step


216


, where the timer t


2


stops. Then, the routine proceeds to step


218


.




In step


218


, the insertion distance L


IN


and the conveyance speed V


R


are read out. Then, the routine proceeds to step


220


, where the insertion detecting time X is computed. The insertion detecting time X is the count value of the timer t


2


.




Next, in step


222


, the size L of the sheet film


18


in the conveyance direction thereof is computed using the equation (1) below.








L


=(


X−L




IN




/V




H





V




R




+L




IN


  (1)






wherein L: the size (length) of the sheet film


18


in the conveyance direction thereof; V


R


: the conveyance speed of the insertion roller pair


40


; L


IN


: insertion distance; V


H


: insertion speed; and X: the time period between the time when the first sensor


150


A detects the leading end of the sheet film


18


and the time when it detects the trailing end of the sheet film


18


.




Next, in step


224


, the size W of the sheet film


18


in the width direction thereof is determined based on the detection results of the first through the fourth sensors


150


A through


150


D. Then, in step


226


, the process area S is computed (L×W).




In step


228


, the obtained process area S is sent to the processing liquid replenishing controller


166


. The processing liquid replenishing controller


166


computes the appropriate amount of the replenisher in accordance with the process area S.




As described above, in the present embodiment, at least two of the four sensors


150


A through


150


D forming the insertion detection sensor


150


are offset, with respect to other sensors, toward the conveyance direction of the sheet film


18


. The insertion speed of the sheet film


18


for each manual insertion event is obtained by the detecting time difference (i.e., the difference in the time when the leading end of the sheet


18


is detected) between the sensors that are offset from each other (the first sensor


150


A and the second sensor


150


B in this embodiment). The size L of the sheet film in the conveyance direction thereof is accurately computed based on the thus obtained insertion speed. Therefore, the amount of the replenisher to be replenished is always appropriately determined and the process capacity of the developer or the fixing solution can constantly be maintained at the satisfactory level.




In the present embodiment, the first and the third sensors


150


A and


150


C are disposed at the reference positions and the second and the fourth sensors


150


B and


150


D are offset therefrom in the upstream of the conveyance direction of the sheet film


18


. However, the second and the fourth sensors


150


B and


150


D may be offset in the downstream of conveyance direction.




In the present embodiment, the detecting time difference between the first and the second sensors


150


A and


150


B was employed as the detecting time difference (Δt). However, the detecting time difference between the first and the fourth sensors


150


A and


150


D, the second and the third sensors


150


B and


150


C, or the third and the fourth sensors


150


C and


150


D may also be used, depending on the size of the photosensitive material.




Further, in the present embodiment, the manual insertion speed was determined from the detecting time difference between two sensors. Alternatively, three or more sensors that are offset from one another may also be used. Specifically, acceleration of the manual insertion speed may be obtained from the magnitude of the variation of the detecting time difference between the first and the second sensors (Δt), and the second and the third sensors (Δt′).




As described above, the present invention has an excellent effect in correcting the errors (variation) in the detecting time of the sensors due to the errors in the insertion state of the photosensitive material caused by manual insertion by the operator, and accurately obtaining the process area of the photosensitive material required for calculating the amount of the replenisher to be replenished.



Claims
  • 1. A photosensitive material processing apparatus including a conveyance roller pair disposed near an insertion opening, which roller pair nips the leading end of a photosensitive material and transports the photosensitive material at a predetermined conveyance speed (VR) when the photosensitive material is inserted until it is nipped by the conveyance roller pair, the photosensitive material processing apparatus comprising:a plurality of sensors for detecting the photosensitive material, the sensors being disposed in the upstream of the conveyance roller pair along the width direction of the photosensitive material and being divided into at least two groups that are offset from each other in the conveyance direction of the photosensitive material; means for computing a process area of the photosensitive material based on the detection results of the sensors; and means for correcting a photosensitive material detecting time (X) during which the photosensitive material has been detected by a reference sensor group by using detecting time difference (Δt) between sensors that are offset, and thus correcting an error in computation by the process area computing means, the error being caused by variance in insertion time during which the photosensitive material is inserted from the sensors to the conveyance roller pair.
  • 2. An apparatus according to claim 1, wherein the sensors detect the length (W) of the photosensitive material in the width direction thereof.
  • 3. An apparatus according to claim 2, wherein the detecting time difference (Δt) is the time difference between the time when a first sensor group detects the photosensitive material and the time when a second sensor group adjacent to the first sensor group in the conveyance direction detects the photosensitive material.
  • 4. An apparatus according to claim 3, wherein the photosensitive material detecting time (X) of the sensor is the time period between the time when the reference sensor group detects the leading end of the photosensitive material and the time when the same sensor group detects the trailing end of the photosensitive material.
  • 5. An apparatus according to claim 4, wherein the correcting means further includes:means for computing an insertion speed (VH) of the photosensitive material from the detecting time difference (Δt) and an offset distance (LOS) between the two sensor groups; means for computing an insertion time (LIN/VH) of the photosensitive material from the insertion distance (LIN) and the insertion speed (VH), the insertion distance (LIN) being the distance between the reference sensor group and the conveyance roller pair; and means for correcting an error in computation of the process area computing means by eliminating the effect of the insertion time.
  • 6. An apparatus according to claim 5, wherein the elimination of the effect of the insertion time is conducted using the equation (1) below:L=(X−LIN/VH)×VR+LIN   (1) wherein L: the length of the photosensitive material in the conveyance direction thereof; VR: the conveyance speed; LIN: the insertion distance; VH: the insertion speed; and X: the time period between the time when a reference sensor group detects the leading end of the photosensitive material and the time when the same sensor group detects the trailing end of the photosensitive material.
  • 7. An apparatus according to claim 6, wherein the process area computing means computes the process area of the photosensitive material by multiplying the length (W) of the photosensitive material in the width direction thereof by the length (L) of the same in the conveyance direction thereof.
  • 8. An apparatus according to claim 7, which obtains detecting time difference (Δt′) between the detecting time of the second sensor group and the detecting time of the third sensor group adjacent to the second sensor group in the conveyance direction, and then obtains acceleration of the insertion speed based on Δt and Δt′.
  • 9. A photosensitive material processing apparatus including a conveyance roller pair disposed near an insertion opening, which nips the leading end of a photosensitive material and transports the photosensitive material at a predetermined conveyance speed (VR) when the photosensitive material is inserted until it is nipped by the conveyance roller pair, the photosensitive material processing apparatus comprising:a plurality of sensors for detecting the photosensitive material, the sensors being disposed in the upstream of the conveyance roller pair along the width direction of the photosensitive material, being able to detect photosensitive materials having different sizes in the width direction thereof, and being divided into at least two groups that are offset from each other in the conveyance direction of the photosensitive material; means for storing in advance an offset distance (LOS) between a first sensor group and a second sensor group adjacent thereto in the conveyance direction, and a conveyance direction (LIN) between a reference sensor group as one of the sensor groups and the position at which the conveyance roller pair nips the photosensitive material; means for computing an insertion speed (VH) of the photosensitive material from a detecting time difference (Δt) between the detecting time of the first sensor group and the detecting time of the second sensor group, and an offset distance (LOS) between the first and second sensor groups, and then computing an insertion time required for the photosensitive material to be conveyed at the insertion speed (VH) by the conveyance distance (LIN); means for computing the length (L) of the photosensitive material in the conveyance direction thereof by multiplying the time, that is obtained by subtracting the insertion time (LIN/VH) from the detecting time (X) during which the photosensitive material has been detected by the reference sensor group, by the conveyance speed of the conveyance roller pair (VR) and then adding thereto the conveyance distance (LIN); means for determining the length (W) of the photosensitive material in the width direction thereof based on the detection results of the plurality of sensors; and means for computing the process area (S) of the photosensitive material from the computed length (L) of the photosensitive material in the conveyance direction thereof and the determined length (W) of the photosensitive material in the width direction thereof.
  • 10. An apparatus according to claim 9, wherein the photosensitive material detecting time (X) counted by the reference sensor is the time period between the time when a reference sensor group detects the leading end of the photosensitive material and the time when the same sensor group detects the trailing end of the photosensitive material.
  • 11. An apparatus according to claim 10, wherein the length (L) of the photosensitive material in the conveyance direction thereof is computed using the equation (1) below:L=(X−LIN/VH)×VR+LIN   (1) wherein L: the length of the photosensitive material in the conveyance direction thereof; VR: the conveyance speed; LIN: the insertion distance; VH: the insertion speed; and X: the time period between the time when a reference sensor group detects the leading end of the photosensitive material and the time when the same sensor group detects the trailing end of the photosensitive material.
  • 12. An apparatus according to claim 11, which obtains detecting time difference (Δt′) between the detecting time of the second sensor group and the detecting time of the third sensor group adjacent to the second sensor group in the conveyance direction, and then obtains acceleration of the insertion speed based on Δt and Δt′.
  • 13. A photosensitive material processing method, comprising the steps of:(a) disposing a conveyance roller pair, which nips the leading end of a photosensitive material and rotates, near an insertion opening; (b) disposing a plurality of sensors for detecting the photosensitive material in the upstream of the conveyance roller pair along the width direction of the photosensitive material, and offsetting at least two groups of sensors from each other in the conveyance direction of the photosensitive material; (c) inserting a photosensitive material until it is nipped by the conveyance roller pair; (d) obtaining a detecting time (X) during which a reference sensor group has detected the photosensitive material; (e) reading out an offset distance (LOS) in the conveyance direction between a first sensor group and a second sensor group adjacent thereto; (f) reading out a detecting time difference (Δt) that is the time difference between the time when the first sensor group detects the photosensitive material and the time when the second sensor group detects the photosensitive material; (g) computing an insertion speed VH from the offset distance (LOS) and the detecting time difference (Δt); (h) reading out an insertion distance (LIN) between the reference sensor group and the position at which the conveyance roller pair nips the photosensitive material, and a conveyance speed (VR) of the conveyance roller pair, the insertion distance being the distance between the reference sensor group and the conveyance roller pair; (i) computing the length (L) of the photosensitive material in the conveyance direction thereof using the equation (1) below: L=(X−LIN/VH)×VR+LIN   (1) wherein L: the length of the photosensitive material in the conveyance direction thereof; VR: the conveyance speed; LIN: the insertion distance; VH: the insertion speed; and X: detecting time (X) during which the reference sensor group is detecting the photosensitive material; (j) determining the length (W) of the photosensitive material in the width direction thereof based on the detection results of the sensors; (k) computing a process area (S) of the photosensitive material from the length (L) of the photosensitive material in the conveyance direction thereof computed in step (i) and the length (W) of the photosensitive material in the width direction thereof determined in step (j); and (l) computing an appropriate amount of replenisher based on the computed process area (S).
  • 14. A method according to claim 13, wherein the step (d) for obtaining the detecting time (X) during which the reference sensor group has detected the photosensitive material is a step for obtaining the time period between the time when the reference sensor group detects the leading end of the photosensitive material and the time when the same sensor group detects the trailing end of the photosensitive material.
  • 15. A method according to claim 13, further comprising reading out a detecting time difference (Δt′) between the detecting time of the second sensor group and the detecting time of the third sensor group, and then computing acceleration of the insertion speed based on Δt and Δt′.
Priority Claims (1)
Number Date Country Kind
2001-297647 Sep 2001 JP
US Referenced Citations (4)
Number Name Date Kind
4505574 Kurata et al. Mar 1985 A
4506969 Baker Mar 1985 A
4778272 Asakura Oct 1988 A
6304314 Rider et al. Oct 2001 B1