Planarizing machines and methods for mechanical and/or chemical-mechanical planarization of microelectronic-device substrate assemblies

Information

  • Patent Grant
  • 6833046
  • Patent Number
    6,833,046
  • Date Filed
    Thursday, January 24, 2002
    23 years ago
  • Date Issued
    Tuesday, December 21, 2004
    20 years ago
Abstract
Planarizing machines and methods for selectively using abrasive slurries on fixed-abrasive planarizing pads in mechanical and/or chemical-mechanical planarization of microelectronic substrate assemblies. In one embodiment of a method in accordance with the invention, a microelectronic substrate is planarized by positioning a fixed-abrasive planarizing pad on a table of a planarizing machine, covering at least a portion of a planarizing surface on the pad with a first abrasive planarizing solution during a first stage of a planarizing cycle, and then adjusting a concentration of the abrasive particles on the planarizing surface at a second stage of the planarizing cycle after the first stage. The concentration of the second abrasive particles can be adjusted during the second stage of the planarizing cycle by coating the planarizing surface with a non-abrasive second planarizing solution without abrasive particles during the second stage. The second planarizing solution can be dispensed onto the planarizing surface after terminating a flow of the first planarizing solution at the end of the first stage of the planarizing cycle, or the flow of the first planarizing solution can be continued after the first stage of the planarizing cycle. Several embodiments of these methods accordingly use only the abrasive first planarizing solution during a pre-wetting or initial phase of the first stage of the planarizing cycle, and then either only the second planarizing solution or a combination of the first and second planarizing solutions during a second stage of the planarizing cycle. Additionally, abrasive planarizing solution can be dispensed at the end of the polish cycle (activated by time or endpoint) in order to improve polish characteristics of fixed abrasives polish on planarized wafers.
Description




TECHNICAL FIELD




The present invention is directed toward mechanical and/or chemical-mechanical planarization of microelectronic-device substrate assemblies. More specifically, the invention is related to planarizing machines and methods for selectively using abrasive slurries on fixed-abrasive planarizing pads.




BACKGROUND OF THE INVENTION




Mechanical and chemical-mechanical planarizing processes (collectively “CMP”) remove material from the surface of semiconductor wafers, field emission displays or other microelectronic substrates in the production of microelectronic devices and other products.

FIG. 1

schematically illustrates a CMP machine


10


with a platen


20


, a carrier assembly


30


, and a planarizing pad


40


. The CMP machine


10


may also have an under-pad


25


attached to an upper surface


22


of the platen


20


and the lower surface of the planarizing pad


40


. A drive assembly


26


rotates the platen


20


(indicated by arrow F), or it reciprocates the platen


20


back and forth (indicated by arrow G). Since the planarizing pad


40


is attached to the under-pad


25


, the planarizing pad


40


moves with the platen


20


during planarization.




The carrier assembly


30


has a head


32


to which a substrate


12


may be attached, or the substrate


12


may be attached to a resilient pad


34


in the head


32


. The head


32


may be a free-floating wafer carrier, or an actuator assembly


36


may be coupled to the head


32


to impart axial and/or rotational motion to the substrate


12


(indicated by arrows H and I, respectively).




The planarizing pad


40


and a planarizing solution


44


on the pad


40


collectively define a planarizing medium that mechanically and/or chemically-mechanically removes material from the surface of the substrate


12


. The planarizing pad


40


can be a fixed-abrasive planarizing pad in which abrasive particles are fixedly bonded to a suspension material. In fixed-abrasive applications, the planarizing solution


44


is typically a non-abrasive “clean solution” without abrasive particles. In other applications, the planarizing pad


40


can be a non-abrasive pad composed of a polymeric material (e.g., polyurethane), resin, felt or other suitable materials. The planarizing solutions


44


used with the non-abrasive planarizing pads are typically abrasive slurries with abrasive particles suspended in a liquid.




To planarize the substrate


12


with the CMP machine


10


, the carrier assembly


30


presses the substrate


12


face-downward against the polishing medium. More specifically, the carrier assembly


30


generally presses the substrate


12


against the planarizing liquid


44


on a planarizing surface


42


of the planarizing pad


40


, and the platen


20


and/or the carrier assembly


30


move to rub the substrate


12


against the planarizing surface


42


. As the substrate


12


rubs against the planarizing surface


42


, material is removed from the face of the substrate


12


.




CMP processes should consistently and accurately produce a uniformly planar surface on the substrate to enable precise fabrication of circuits and photo-patterns. During the construction of transistors, contacts, interconnects and other features, many substrates develop large “step heights” that create highly topographic surfaces. Such highly topographical surfaces can impair the accuracy of subsequent photolithographic procedures and other processes that are necessary for forming sub-micron features. For example, it is difficult to accurately focus photo patterns to within tolerances approaching 0.1 micron on topographic surfaces because sub-micron photolithographic equipment generally has a very limited depth of field. Thus, CMP processes are often used to transform a topographical surface into a highly uniform, planar surface at various stages of manufacturing microelectronic devices on a substrate.




In the highly competitive semiconductor industry, it is also desirable to maximize the throughput of CMP processing by producing a planar surface on a substrate as quickly as possible. The throughput of CMP processing is a function, at least in part, of the polishing rate of the substrate assembly and the ability to accurately stop CMP processing at a desired endpoint. Therefore, it is generally desirable for CMP processes to provide (a) a uniform polishing rate across the face of a substrate to enhance the planarity of the finished substrate surface, and (b) a reasonably consistent polishing rate during a planarizing cycle to enhance the accuracy of determining the endpoint of a planarizing cycle.




Although fixed-abrasive planarizing pads have several advantages compared to non-abrasive pads, fixed-abrasive pads may not produce consistent polishing rates throughout a planarizing cycle. One drawback of fixed-abrasive pads is that the polishing rate may be unexpectedly low at the beginning of a planarizing cycle. The inconsistency of the polishing rate for fixed-abrasive pads is not completely understood, but when a non-abrasive planarizing solution is used on a fixed-abrasive pad, the polishing rate of a topographical surface starts out low and then increases during an initial stage of a planarizing cycle. Such an increase in the polishing rate of a topographical substrate is unexpected because the polishing rate of a topographical substrate on a non-abrasive pad with an abrasive slurry generally decreases during the initial stage of a planarizing cycle. Therefore, it would be desirable to increase the consistency of the polishing rate on fixed-abrasive pads.




Another drawback of fixed-abrasive pads is that the polishing rate is low when planarizing a blanket surface (e.g., a planar surface that is not yet at the endpoint). The polishing rate of blanket surfaces is also relatively low on non-abrasive pads, but the polishing rate of such surfaces is generally even lower on fixed-abrasive pads. Therefore, it would be desirable to increase the polishing rate of blanket surfaces when using fixed-abrasive pads.




SUMMARY OF THE INVENTION




The present invention is directed toward planarizing machines and methods for selectively using abrasive slurries on fixed-abrasive planarizing pads in mechanical and/or chemical-mechanical planarization of microelectronic substrate assemblies. In one embodiment of a method in accordance with the invention, a microelectronic substrate is planarized by positioning a fixed-abrasive planarizing pad on a table of a planarizing machine, covering at least a portion of a planarizing surface on the pad with a first abrasive planarizing solution during a first stage of a planarizing cycle, and then adjusting a concentration of the abrasive particles on the planarizing surface at a second stage of the planarizing cycle. The fixed-abrasive pad can include a planarizing medium comprising a binder and a plurality of first abrasive particles fixedly attached to the binder so that at least a share of the first abrasive particles are exposed at the planarizing surface. The first abrasive planarizing solution has a plurality of second abrasive particles that are distributed across at least a portion of the planarizing surface during the first stage of the planarizing cycle. The first abrasive planarizing solution and the fixed-abrasive pad operate together to remove material from the microelectronic substrate. For example, material can be removed from the microelectronic substrate by rubbing the substrate against the first abrasive particles at the planarizing surface and the second abrasive particle suspended in the first planarizing solution.




The concentration of the second abrasive particles on the planarizing surface can be adjusted during the second stage of the planarizing cycle by a number of different procedures. In one embodiment, the planarizing surface is coated with a second non-abrasive second planarizing solution without abrasive particles during the second stage of the planarizing cycle to reduce the concentration of the second abrasive particles on the planarizing surface. The second planarizing solution can be dispensed onto the planarizing surface after terminating a flow of the first planarizing solution at the end of the first stage of the planarizing cycle. In another embodiment, the flow of the first planarizing solution can be continued after the first stage of the planarizing cycle, and a flow of the second planarizing solution can be combined with the first planarizing solution during the second stage so that a combined flow of the first and second planarizing solutions is dispensed onto the polishing pad. The methods accordingly use the abrasive first planarizing solution during a pre-wetting or initial phase of the planarizing cycle, and then they use either only the second planarizing solution or a combination of the first and second planarizing solutions during a subsequent phase the second stage of the planarizing cycle.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic cross-sectional view of a rotary planarizing machine in accordance with the prior art.





FIG. 2

is a schematic cross-sectional view of a web-format planarizing machine with a planarizing solution storage/delivery unit in accordance with one embodiment of the invention.





FIG. 3

is a schematic partial cross-sectional view of a fixed-abrasive planarizing pad for use on a planarizing machine in accordance with the invention.





FIG. 4

is a schematic cross-sectional view of a web-format planarizing machine with a planarizing solution storage/delivery unit in accordance with another embodiment of the invention.











DETAILED DESCRIPTION




The present invention is directed toward planarizing pads, planarizing machines and methods for using abrasive planarizing solutions on fixed-abrasive pads in mechanical and/or chemical-mechanical planarization of microelectronic-device substrates. The terms “substrate” and “substrate assembly” include semiconductor wafers, field emission displays and other types of substrates before or after microelectronic devices are formed on the substrates. Many specific details of the invention are described below with reference to web-format planarizing applications to provide a thorough understanding of such embodiments. The present invention, however, can also be practiced using rotary planarizing machines. A person skilled in the art will thus understand that the invention may have additional embodiments, or that the invention may be practiced without several of the details described below.





FIG. 2

is a schematic isometric view of a web-format planarizing machine


100


having a planarizing solution storage/delivery unit


150


in accordance with an embodiment of the invention. The planarizing machine


100


has a support table


114


with a top panel


116


to support a planarizing pad


140


. The top panel


116


is generally a rigid plate to provide a flat, solid surface to which an operative portion (A) of the planarizing pad


140


may be secured.




The planarizing machine


100


also has a plurality of rollers to guide, position and hold the planarizing pad


140


on the top panel


116


. The rollers include a supply roller


120


, idler rollers


121


, guide rollers


122


, and a take-up roller


123


. The supply roller


120


carries an unused or pre-operative portion of the planarizing pad


140


, and the take-up roller


123


carries a used or post-operative portion of the planarizing pad


140


. Additionally, the left idler roller


121


and the upper guide roller


122


stretch the planarizing pad


140


over the top panel


116


to secure the planarizing pad


140


to the table


114


during a planarizing cycle. A motor (not shown) generally drives the take-up roller


123


to sequentially advance the planarizing pad


140


across the top panel


116


, and the motor can also drive the supply roller


120


. Accordingly, a clean pre-operative portion of the planarizing pad


140


may be quickly substituted for used portions to provide a consistent surface for planarizing and/or cleaning the substrate


12


.




The web-format planarizing machine


100


also has a carrier assembly


130


that controls and protects the substrate


12


during planarization. The carrier assembly


130


generally has a substrate holder


132


to pick up, hold and release the substrate


12


at appropriate stages of a planarizing cycle. The carrier assembly


130


also generally has a support gantry


134


carrying a drive assembly


135


that can translate along the support gantry


134


. The drive assembly


135


generally has an actuator


136


, a drive shaft


137


coupled to the actuator


136


, and an arm


138


projecting from the drive shaft


137


. The arm


138


carries the substrate holder


132


via a terminal shaft


139


such that the drive assembly


135


orbits the substrate holder


132


about an axis B—B (arrow R


1


). The terminal shaft


139


may also rotate the substrate holder


132


about its central axis C—C (arrow R


2


).




The planarizing pad


140


is a fixed-abrasive pad having an abrasive planarizing medium.

FIG. 3

is a schematic cross-sectional view of one embodiment of the fixed abrasive planarizing pad


140


. In this embodiment, the planarizing pad


140


includes an abrasive planarizing medium


144


and a backing sheet


145


. The planarizing medium can have a binder


146


and a plurality of first abrasive particles


147


distributed in the binder


146


. The binder


146


is generally a resin or other suitable material, and the first abrasive particles


147


are generally alumina, ceria, titania, silica or other suitable abrasive particles. At least some of the abrasive particles


147


are partially exposed at a planarizing surface


142


of the planarizing medium


144


. The backing sheet


145


is generally a durable, flexible material that provides structural integrity for the planarizing medium


144


. Suitable fixed-abrasive planarizing pads


140


are disclosed in U.S. Pat. Nos. 5,645,471; 5,879,222; 5,624,303; and U.S. patent application Nos. Ser. 09/164,916 and 09/001,333; all of which are herein incorporated by reference.




Referring again to

FIG. 2

, this embodiment of the planarizing solution storage/delivery unit


150


includes a first supply


152


of a first planarizing solution


160


and a second supply


154


of a second planarizing solution


170


. The first planarizing solution


160


is an abrasive slurry having a liquid


162


and a plurality of second abrasive particles


164


suspended in the liquid


162


. The liquid


162


is generally an aqueous solution including surfactants, oxidants, etchants, lubricants and/or other ingredients that either control the distribution of the second abrasive particles


164


in the liquid


162


or the chemical interaction with the substrate


12


. The second abrasive particles


164


can comprise ceria, alumina, titania, silica and other types of abrasive particles known in the chemical-mechanical planarization arts. The second planarizing solution


170


is a non-abrasive solution without abrasive particles. The liquid


162


of the first planarizing solution


160


and the liquid of the second planarizing solution


170


may have the same compositions, or they may have different compositions depending upon the requirements of a particular application.




The planarizing solution storage/delivery unit


150


further includes first and second valves


155




a


and


155




b


. The first and second valves


155




a


and


155




b


are preferably solenoid valves that can be operated electronically using a computer or another type of control unit. The first valve


155




a


is coupled to a first conduit


156




a


, and the second valve


155




b


is coupled to a second conduit


156




b


. The first conduit


156




a


is coupled to the first supply


152


of the first planarizing solution


160


, and the second conduit


156




b


is coupled to the second supply


154


of the second planarizing solution


170


. The first and second conduits


156




a


and


156




b


are also coupled to a dispenser


157


over the planarizing pad


140


. The dispenser


157


preferably comprises a plurality of nozzles coupled to the substrate holder


132


. The dispenser, however, can also be a stand alone unit positioned apart from the substrate holder


132


(shown by reference number


157




a


in broken lines). The first and second valves


155




a


and


155




b


accordingly control the flows of the first and second planarizing solutions


160


and


170


to the dispenser


157


to dispense either only the first planarizing solution


160


, only the second planarizing solution


170


, or a combination of the first and second planarizing solutions


160


and


170


at various stages of a planarizing cycle. Several embodiments of methods for planarizing the microelectronic substrate


12


using the planarizing machine


100


are described below.




In one embodiment of operating the planarizing machine


100


, a first stage of a planarizing cycle involves effectuating a flow of only the first planarizing solution


160


to the dispenser


157


by opening the first valve


155




a


and closing the second valve


155




b


. The first stage of the planarizing cycle can include a pre-wetting phase before the substrate


12


rubs against the planarizing pad


140


, and/or an initial planarizing phase in which the substrate


12


rubs against the planarizing pad


140


. The flow of the first planarizing solution


160


can continue throughout the first stage of the planarizing cycle, or the flow of the first planarizing solution


160


can be terminated shortly after the substrate


12


begins rubbing against the pad


140


. The first stage of the planarizing cycle accordingly involves covering at least a portion of the planarizing surface


142


with the abrasive first planarizing solution


160


. As such, material is initially removed from the microelectronic substrate


12


by rubbing the substrate


12


against the first abrasive particles


147


attached to the planarizing surface


142


and the second abrasive particles


164


in the first planarizing solution


160


on the planarizing pad


140


.




After the first stage of the planarizing cycle, a second stage of the planarizing cycle involves effectuating a flow of only the second planarizing solution


170


to the dispenser


157


by closing the first valve


155




a


and opening the second valve


155




b


. The flow of the non-abrasive second planarizing solution


170


during the second stage reduces or adjusts the concentration of the second abrasive particles


164


from the first planarizing solution


160


on the planarizing surface


142


of the planarizing pad


140


. The flow of the second planarizing solution


170


through the dispenser


157


can be continued throughout the second stage of the planarizing cycle until the substrate


12


reaches a desired endpoint.




The embodiment of the method for operating the planarizing machine


100


described above is expected to provide a more consistent polishing rate throughout a planarizing cycle using fixed-abrasive planarizing pads. Conventional fixed-abrasive planarizing applications that use only a non-abrasive planarizing solution throughout the planarizing cycle typically have a low polishing rate at the beginning of the planarizing cycle. One explanation for this phenomena is that some of the abrasive particles fixed to the planarizing pad break away from the resin binder during an initial stage of the planarizing cycle and, in essence, produce an abrasive-like slurry from the non-abrasive planarizing solution. Unlike conventional fixed-abrasive planarizing processes, the embodiment of the method for operating the planarizing machine


100


described above covers the fixed-abrasive planarizing pad


140


with the abrasive first planarizing solution


160


at a pre-wetting phase or an initial phase of the first stage of a planarizing cycle to provide an immediate slurry for planarizing the substrate. The non-abrasive second planarizing solution


170


is then substituted for the first planarizing solution


160


at a second stage of the planarizing cycle when it is expected that the substrate assembly


12


and the abrasive planarizing solution


160


have detached a portion of the abrasive particles that were previously affixed to the planarizing pad. Therefore, by covering the planarizing pad


140


with an abrasive planarizing solution


160


at a first stage of the planarizing cycle and then coating the planarizing surface


142


with a non-abrasive planarizing solution


170


at a second stage of the planarizing cycle, this embodiment of the method for operating the planarizing machine


100


is expected to increase the polishing rate during the initial stage of the planarizing cycle to be closer to the polishing rate at the subsequent stage of the planarizing cycle.




In another embodiment of a method for operating the planarizing machine


100


, the first stage of the planarizing cycle includes effectuating the flow of the first planarizing solution


160


, and the second stage includes effectuating flow of only the second planarizing solution


170


during an opening phase of the second stage. After the opening phase of the second stage, this embodiment includes terminating the flow of the second planarizing solution


170


by closing the valve


155




b


, and re-effectuating a subsequent flow of the first planarizing solution


160


by opening the first valve


155




a


at a subsequent phase of the second stage. As such, only the first planarizing solution


160


flows through the dispenser


157


during the subsequent phase of the second stage of the planarizing cycle. The flows of the first and second planarizing solutions can thus alternate during the second stage according to one embodiment of this method.




This embodiment for operating the planarizing machine


100


is particularly useful for planarizing a substrate after the surface has become substantially planar because the additional abrasive particles


164


in the first planarizing solution


160


increase the polishing rate of the blanket surface on the substrate


12


. This embodiment can further include sensing a surface condition of the substrate (e.g., a blanket layer), and then commencing the subsequent phase of the second stage. A blanket layer, for example, can be sensed by monitoring the optical reflectance from the substrate or the drag force between the substrate and the pad. A suitable reflectance and drag force monitoring system is set forth in U.S. Pat. No. 09/386,648, which is herein incorporated by reference.




The planarizing machine


100


can also be operated by combining the flows of the first and second planarizing solutions


160


and


170


during the second stage of the planarizing cycle. In this embodiment, therefore, the abrasive first solution


160


is dispensed onto the planarizing surface


142


either as a pre-wet or during an initial contact phase of the first stage of the planarizing cycle. The second planarizing solution


170


is then dispensed onto the planarizing surface


142


at a second stage of the planarizing cycle either in combination with a flow of the first planarizing solution


160


or completely separate from the flow of the first planarizing solution


160


. In either case, the flows of the first and second planarizing solutions


160


and


170


are controlled to adjust the concentration of the abrasive particles


164


from the first planarizing solution


160


during the second stage of the planarizing cycle.





FIG. 4

is a schematic isometric view of the planarizing machine


100


with a planarizing solution storage/delivery unit


250


in accordance with another embodiment of the invention. In this embodiment, the storage/delivery unit


250


includes the first supply


152


of the abrasive first planarizing solution


160


and the second supply


154


of the non-abrasive second planarizing solution


170


described above with reference to FIG.


2


. The storage/delivery unit


250


also includes a controller


260


having a computer


262


and a computable-readable medium


264


. The controller


260


is coupled to the first and second valves


155




a


and


155




b


to open and close the valves according to the commands from the computable-readable medium


264


. The computable-readable medium


264


has a computable-readable program with a program code for effectuating one or more of the different flows of the first and second planarizing solutions


160


and


170


during the first and second stages of the planarizing cycle described above with reference to

FIG. 2. A

person skilled in the art can prepare the computer-readable program code without undue experimentation based upon the present disclosure.




From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the spirit and scope of the invention. For example, the first planarizing particles fixedly-attached to the pad and the second abrasive particles suspended in the first planarizing solution can have the same or different size, shape and/or composition. In another example, the second solution can be added to the first solution or the first solution can be added to the second solution according to a detected change in the surface condition of the substrate. The addition of the first or second planarizing solutions can occur upon detecting a blanket surface on the substrate or a change in materials according to the drag force between the substrate and the planarizing medium. The drag force can be measured by load cells or torque on the drive motor. Suitable devices and methods for monitoring the drag force are set forth in U.S. Pat. Nos. 5,036,015 and 5,069,022, and U.S. application Ser. No. 09/386,648, all of which are herein incorporated by reference. Accordingly, the invention is not limited except as by the appended claims.



Claims
  • 1. A planarizing machine for mechanical and/or chemical-mechanical planarization of microelectronic substrates, comprising:a table having a support surface; a fixed-abrasive planarizing pad on the support surface of the table, the fixed-abrasive pad having a planarizing medium with an abrasive planarizing surface, the planarizing medium comprising a binder and a first plurality of abrasive particles fixedly attached to the binder, wherein at least a share of the first abrasive particles are exposed at the planarizing surface; a carrier assembly having a head for holding a substrate assembly and a drive mechanism for moving the head relative to the planarizing pad; a first supply of an abrasive first planarizing solution coupled to a dispenser positionable over the planarizing pad, wherein the first planarizing solution has a liquid and a second plurality of abrasive particles suspended in the liquid; a second supply of a second planarizing solution coupled to the dispenser, wherein the second planarizing solution is a non-abrasive solution without abrasive particles; and a computer operatively coupled to the first supply of the first planarizing solution and the second supply of the second planarizing solution, the computer having a computer-readable medium containing a computer-readable program code that causes the computer to (a) effect a first flow of the first planarizing solution to the dispenser at a first stage of a planarizing cycle of a microelectronic substrate, and (b) effect a second flow of the second planarizing solution to the dispenser at a second stage of the planarizing cycle after the first stage.
  • 2. The planarizing machine of claim 1 wherein the computer-readable program code comprises causing the computer to open a first valve coupled to the first supply during the first stage to dispense a fixed volume of the first planarizing solution onto the planarizing pad before rubbing the microelectronic substrate against the planarizing pad.
  • 3. The planarizing machine of claim 1 wherein the computer-readable program code comprises causing the computer to open a first valve coupled to the first supply during the first stage to effect the flow of the first planarizing solution onto the planarizing pad and then to close the first valve to terminate the flow of the first solution before rubbing the microelectronic substrate against the planarizing pad.
  • 4. The planarizing machine of claim 1 wherein the computer-readable program code comprises causing the computer to open a first valve coupled to the first supply during the first stage to effect the flow of the first planarizing solution onto the planarizing pad while rubbing the microelectronic substrate against the planarizing pad before the second stage.
  • 5. The planarizing machine of claim 1 wherein:the computer-readable program code comprises causing the computer to open a first valve coupled to the first supply during the first stage to effect the flow of the first planarizing solution and then to close the first valve to terminate the flow of the first planarizing solution; and the computer-readable program code comprises causing the computer to open a second valve coupled to the second supply during the second stage to effect the flow of the second planarizing solution after terminating the flow of the first planarizing solution.
  • 6. The planarizing machine of claim 1 wherein:the computer-readable program code comprises causing the computer to open a first valve coupled to the first supply during the first stage to effect the flow of the first planarizing solution; and the computer-readable program code comprises causing the computer to open a second valve coupled to the second supply during the second stage to subsequently effect the flow of the second planarizing solution while continuing the flow of the first planarizing solution to deposit a combination of the first and second planarizing solutions on the planarizing pad.
  • 7. The planarizing machine of claim 1 wherein:the computer-readable program code comprises causing the computer to open a second valve coupled to the second supply during the second stage to effect the flow of the second planarizing solution after terminating the flow of the first planarizing solution during an opening phase of the second stage; and the computer-readable program code comprises causing the computer to re-open the first valve to re-effect the flow of the first planarizing solution upon detecting a surface condition of the substrate at a subsequent phase of the second stage of the planarizing cycle.
  • 8. The planarizing machine of claim 1 wherein the first abrasive particles in the planarizing medium and the second abrasive particles in the first planarizing solution have the same composition.
  • 9. The planarizing machine of claim 1 wherein the first abrasive particles in the planarizing medium have a first composition and the second abrasive particles in the first planarizing solution have a second composition different than the first composition.
  • 10. The planarizing machine of claim 1 wherein the first abrasive particles in the planarizing medium have a first size and the second abrasive particles in the first planarizing solution have a second size different than the first size.
  • 11. The planarizing machine of claim 1 wherein the first abrasive particles in the planarizing medium have a first shape and the second abrasive particles in the first planarizing solution have a second shape different than the first shape.
  • 12. A planarizing machine for mechanical and/or chemical-mechanical planarization of microelectronic substrates, comprising:a table having a support surface; a fixed-abrasive planarizing pad on the support surface of the table, the fixed-abrasive pad having a planarizing medium with an abrasive planarizing surface, the planarizing medium comprising a binder and a first plurality of abrasive particles fixedly attached to the binder, wherein at least a share of the first abrasive particles are exposed at the planarizing surface; a carrier assembly having a head for holding a substrate assembly and a drive mechanism for moving the head relative to the planarizing pad; a first supply of an abrasive first planarizing solution coupled to a dispenser positionable over the planarizing pad, wherein the first planarizing solution has a liquid and a second plurality of abrasive particles suspended in the liquid; a second supply of a second planarizing solution coupled to the dispenser, wherein the second planarizing solution is a non-abrasive solution without abrasive particles; and a computer operatively coupled to the first supply of the first planarizing solution and the second supply of the second planarizing solution, the computer having a computer-readable medium containing a computer-readable program code that causes the computer to effect (a) a flow of the first planarizing solution to the dispenser at a first stage of a planarizing cycle of a microelectronic substrate, and (b) a reduction of a concentration of the first abrasive particles on the planarizing pad during a second stage of the planarizing cycle after the first stage.
  • 13. The planarizing machine of claim 12 wherein the computer-readable program code comprises causing the computer to effectuate a flow of a non-abrasive second planarizing solution without abrasive particles onto the planarizing pad during the second stage of the planarizing cycle.
  • 14. The planarizing machine of claim 13 wherein the computer-readable program code comprises causing the computer to terminate the flow of the first planarizing solution at the end of the first stage before effectuating the flow of the second planarizing solution at the commencement of the second stage.
  • 15. The planarizing machine of claim 13 wherein the computer-readable program code comprises causing the computer to continuously maintain the flow of the first planarizing solution during the first and second stages of the planarizing cycle.
  • 16. A planarizing machine for mechanical and/or chemical-mechanical planarization of microelectronic substrates, comprising:a table having a support surface; a fixed-abrasive planarizing pad on the support surface of the table, the fixed-abrasive pad having a planarizing medium with an abrasive planarizing surface, the planarizing medium comprising a binder and a first plurality of abrasive particles fixedly attached to the binder, wherein at least a share of the first abrasive particles are exposed at the planarizing surface; a carrier assembly having a head for holding a substrate assembly and a drive mechanism for moving the head relative to the planarizing pad; a first supply of an abrasive first planarizing solution coupled to a dispenser positionable over the planarizing pad, wherein the first planarizing solution has a liquid and a second plurality of abrasive particles suspended in the liquid; a second supply of a second planarizing solution coupled to the dispenser, wherein the second planarizing solution is a non-abrasive solution without abrasive particles; and a computer operatively coupled to the first supply of the first planarizing solution and the second supply of the second planarizing solution, the computer having a computer-readable medium containing a computer-readable program code that causes the computer to effect a method comprising covering at least a portion of the planarizing surface with the abrasive first planarizing solution during a first stage of a planarizing cycle of a microelectronic substrate: pressing the microelectronic substrate against the first abrasive particles at the planarizing surface and the second abrasive particles suspended in the first planarizing solution, and moving the microelectronic substrate and/or the planarizing pad to rub the microelectronic substrate against the planarizing surface; and adjusting a concentration of the second abrasive particles on the planarizing surface at a second stage of the planarizing cycle after the first stage.
  • 17. The planarizing machine of claim 16 wherein the computer-readable program code further comprises causing the computer to effectuate a flow of the non-abrasive second planarizing solution without abrasive particles onto the planarizing pad during the second stage of the planarizing cycle.
  • 18. The planarizing machine of claim 17 wherein the computer-readable program code further comprises causing the computer to terminate the flow of the first planarizing solution at the end of the first stage of the planarizing cycle before effectuating the flow of the second planarizing solution at the commencement of the second stage of the planarizing cycle.
  • 19. The planarizing machine of claim 17 wherein the computer-readable program code further comprises causing the computer to continuously maintain the flow of the first planarizing solution during the first stage and the second stage of the planarizing cycle.
CROSS REFERENCE TO RELATED APPLICATION

This application is a divisional of pending U.S. patent application Ser. No. 09/565,639, filed on May 4, 2000.

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