Embodiments of the present disclosure relate to semiconductor devices, and more particularly to nanoribbon transistors with channels that are nitrided with a low temperature plasma nitridation process.
For the past several decades, the scaling of features in integrated circuits has been a driving force behind an ever-growing semiconductor industry. Scaling to smaller and smaller features enables increased densities of functional units on the limited real estate of semiconductor chips. For example, shrinking transistor size allows for the incorporation of an increased number of memory or logic devices on a chip, lending to the fabrication of products with increased capacity. The drive for ever-more capacity, however, is not without issue. The necessity to optimize the performance of each device becomes increasingly significant.
In the manufacture of integrated circuit devices, gate all around (GAA) transistors, such as nanoribbon and nanowire transistors, have become more prevalent as a way to provide further scaling down of dimensions. Particularly, GAA transistors allow for improved short channel effects and allow for additional scaling of transistor devices. Scaling GAA transistors has not been without consequence, however. As the dimensions of these fundamental building blocks of microelectronic circuitry are reduced and as the sheer number of fundamental building blocks fabricated in a given region is increased, the constraints on the semiconductor processes used to fabricate these building blocks have become overwhelming.
Described herein are nanoribbon transistors with channels that are nitrided with a low temperature plasma nitridation process, in accordance with various embodiments. In the following description, various aspects of the illustrative implementations will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations are set forth in order to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order not to obscure the illustrative implementations.
Various operations will be described as multiple discrete operations, in turn, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
As noted above, the continued scaling of gate all around (GAA) transistor devices is not without issue. In thin body structures, such as nanoribbon or nanowire devices, the nitridation of the channel may damage the channels. This damage is particularly of issue in the case of germanium or silicon-germanium channels. The damage to the channels may result in a deformation of the channel. Such a deformed channel 110 is shown in the device 100 of
Accordingly, embodiments disclosed herein include a low temperature nitriding process that prevents deformation of the semiconductor channel. Particularly, embodiments include a low temperature plasma process. For example, a plasma formed from N2 source gas at temperatures at approximately 350° C. or below may be used for the nitridation process. The use of a plasma disassociates the N2 gas to provide reactive N+ ions in order to allow for the nitridation of the surface at the lower temperatures. Without the etching of the semiconductor channel, the semiconductor channel may exhibit an extremely low surface roughness. For example, a surface roughness of the semiconductor channel may be approximately 1.0 nm RMS or lower, or approximately 0.5 nm RMS or lower. Such a nitriding process is particularly beneficial to semiconductor channels that comprise germanium or silicon and germanium.
In an embodiment, the channel region 210 has been nitrided using a low temperature nitridation process. Suitable low temperature processes are described in greater detail below. Generally, embodiments include a nitriding process that utilizes a plasma with a nitrogen containing source gas at a temperature that is approximately 350° C. or lower. The nitriding process provides a relatively high concentration of nitrogen (not shown) at a surface 212 of the channel region 210. In an embodiment, the high concentration of the nitrogen may be substantially uniform around a perimeter of the channel region. In some embodiments, the high concentration of nitrogen may not be a visible layer. However, a peak of nitrogen atoms may be demonstrated by use of secondary-ion mass spectrometry (SIMS) analysis, for example. As shown, the channel region 210 in
Referring now to
The layer 215 of high nitrogen concentration is shown in
Referring now to
Referring now to
Process 350 may begin with operation 351 which comprises forming a nanoribbon channel. The result of operation 351 is shown in
In an embodiment, the resulting structure of transistor device 400 may be formed using any suitable processing operations for the formation of nanoribbon (or nanowire) channels. For example, a stack comprising alternating layers of the nanoribbon channels 410 and a sacrificial material may be patterned into a fin shape. A sacrificial gate structure may be formed over the stack between the spacers 411. After formation of the S/D regions 405, the sacrificial gate structure and the sacrificial layers between the nanoribbon channels 410 may be removed with suitable etching processes. For example, when the nanoribbon channels 410 are silicon-germanium channels, the sacrificial layers may be silicon layers. In the illustrated embodiment, four nanoribbon channels 410 are provided in a vertical stack over the substrate 401. However, it is to be appreciated that any number of nanoribbon channels 410 (e.g., one or more nanoribbon channels 410) may be provided in the transistor device 400.
In an embodiment, the nanoribbon channels 410 may comprise a semiconductor material. In a particular embodiment, the nanoribbon channels 410 may comprise germanium. In an additional embodiment, the nanoribbon channels 410 may comprise silicon and germanium. In an embodiment, the S/D regions 405 may be epitaxially grown semiconductor material. The S/D regions 405 may be in-situ doped during the epitaxial growth.
Referring again to process 350, the process 350 may continue with operation 352 which comprises exposing the nanoribbon channel to a nitrogen plasma. In an embodiment, the nitrogen plasma is provided using a nitrogen containing source gas. For example, the nitrogen containing source gas may comprise N2, though other nitrogen containing source gases may also be used. In an embodiment, the plasma process is implemented at a low temperature. Particularly, embodiments may include a temperature that is approximately 350° C. or lower, or approximately 300° C. or lower.
In an embodiment, the resulting structure after operation 352 is shown in
Due to the low temperature plasma process, the surface 412 of the nanoribbon channel 410 may have a low surface roughness. This is because the low temperature and the disassociated nitrogen do not actively etch the nanoribbon channel 410, as is the case with a high temperature NH3 nitridation process, such as the one described above. In a particular embodiment, the surface roughness may be approximately 1.0 nm RMS or less, or approximately 0.5 nm RMS or less.
Referring again to process 350 in
Referring now to
In an embodiment, the gate dielectric 417 may be, for example, any suitable oxide such as silicon dioxide or high-k gate dielectric materials. Examples of high-k gate dielectric materials include, for instance, hafnium oxide, hafnium silicon oxide, lanthanum oxide, lanthanum aluminum oxide, zirconium oxide, zirconium silicon oxide, tantalum oxide, titanium oxide, barium strontium titanium oxide, barium titanium oxide, strontium titanium oxide, yttrium oxide, aluminum oxide, lead scandium tantalum oxide, and lead zinc niobate. In some embodiments, an annealing process may be carried out on the gate dielectric layer to improve its quality when a high-k material is used.
Referring again to process 350 in
Referring now to
When the workfunction metal will serve as an N-type workfunction metal, the workfunction metal preferably has a workfunction that is between about 3.9 eV and about 4.2 eV. N-type materials that may be used to form the workfunction metal include, but are not limited to, hafnium, zirconium, titanium, tantalum, aluminum, and metal carbides that include these elements, i.e., titanium carbide, zirconium carbide, tantalum carbide, hafnium carbide and aluminum carbide. When the workfunction metal will serve as a P-type workfunction metal, the workfunction metal preferable has a workfunction that is between about 4.9 eV and about 5.2 eV. P-type materials that may be used to form the workfunction metal include, but are not limited to, ruthenium, palladium, platinum, cobalt, nickel, and conductive metal oxides, e.g., ruthenium oxide. The gate fill metal may comprise a wide range of materials, such as polysilicon, silicon nitride, silicon carbide, or various suitable metals or metal alloys, such as aluminum, tungsten, titanium, tantalum, copper, titanium nitride, or tantalum nitride, for example.
The process described above is particularly beneficial for use in thin body semiconductor devices, such as nanoribbon and nanowire devices. However, it is to be appreciated that similar embodiments may also be implemented in other transistor architectures. For example, tri-gate transistor devices or planar transistor devices with Ge or SiGe channels may also benefit from low temperature nitridation.
Depending on its applications, computing device 500 may include other components that may or may not be physically and electrically coupled to the board 502. These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communication chip 506 enables wireless communications for the transfer of data to and from the computing device 500. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 506 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 500 may include a plurality of communication chips 506. For instance, a first communication chip 506 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 506 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 504 of the computing device 500 includes an integrated circuit die packaged within the processor 504. In an embodiment, the integrated circuit die of the processor may comprise a GAA transistor with a semiconductor channel that has a nitrided surface with a surface roughness that is less than approximately 1.0 nm RMS, such as those described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 506 also includes an integrated circuit die packaged within the communication chip 506. In an embodiment, the integrated circuit die of the communication chip may comprise a GAA transistor with a semiconductor channel that has a nitrided surface with a surface roughness that is less than approximately 1.0 nm RMS, such as those described herein.
In further implementations, another component housed within the computing device 500 may comprise a GAA transistor with a semiconductor channel that has a nitrided surface with a surface roughness that is less than approximately 1.0 nm RMS, such as those described herein.
In various implementations, the computing device 500 may be a laptop, a netbook, a notebook, an ultrabook, a smartphone, a tablet, a personal digital assistant (PDA), an ultra mobile PC, a mobile phone, a desktop computer, a server, a printer, a scanner, a monitor, a set-top box, an entertainment control unit, a digital camera, a portable music player, or a digital video recorder. In further implementations, the computing device 500 may be any other electronic device that processes data.
The interposer 600 may be formed of an epoxy resin, a fiberglass-reinforced epoxy resin, a ceramic material, or a polymer material such as polyimide. In further implementations, the interposer 600 may be formed of alternate rigid or flexible materials that may include the same materials described above for use in a semiconductor substrate, such as silicon, germanium, and other group III-V and group IV materials
The interposer 600 may include metal interconnects 608 and vias 610, including but not limited to through-silicon vias (TSVs) 612. The interposer 600 may further include embedded devices 614, including both passive and active devices. Such devices include, but are not limited to, capacitors, decoupling capacitors, resistors, inductors, fuses, diodes, transformers, sensors, and electrostatic discharge (ESD) devices. More complex devices such as radio-frequency (RF) devices, power amplifiers, power management devices, antennas, arrays, sensors, and MEMS devices may also be formed on the interposer 600. In accordance with embodiments of the disclosure, apparatuses or processes disclosed herein may be used in the fabrication of interposer 600.
Thus, embodiments of the present disclosure may comprise a GAA transistor with a semiconductor channel that has a nitrided surface with a surface roughness that is less than approximately 1.0 nm RMS, and the resulting structures.
The above description of illustrated implementations of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications may be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Example 1: a semiconductor device, comprising: a stack of semiconductor channels with a first end and second end, wherein individual ones of the semiconductor channels comprise a nitrided surface; a source region at the first end of the stack; a drain region at the second end of the stack; a gate dielectric surrounding the semiconductor channels; and a gate electrode surrounding the gate dielectric.
Example 2: the semiconductor device of Example 1, wherein a surface roughness of the nitrided surface is approximately 1 nm root mean square (RMS) or less.
Example 3: the semiconductor device of Example 1 or Example 2, wherein individual ones of the semiconductor channels comprise germanium.
Example 4: the semiconductor device of Examples 1-3, wherein individual ones of the semiconductor channels comprise silicon and germanium.
Example 5: the semiconductor device of Examples 1-4, wherein the nitrided surface surrounds an entire perimeter of the individual ones of the semiconductor channels.
Example 6: the semiconductor device of Examples 1-5, wherein individual ones of the semiconductor channels are nanoribbon channels.
Example 7: the semiconductor device of Examples 1-5, wherein individual ones of the semiconductor channels are nanowire channels.
Example 8: the semiconductor device of Examples 1-6, wherein the nitrided surface is nitrided with a nitrogen plasma.
Example 9: the semiconductor device of Example 8, wherein a temperature during the nitrogen plasma is approximately 350° C. or less.
Example 10: a semiconductor device, comprising: a semiconductor channel, wherein the semiconductor channel is a nanowire channel or a nanoribbon channel; and a nitrided surface surrounding an entire perimeter of the semiconductor channel, wherein a surface roughness of the semiconductor channel is approximately 1 nm rout mean square (RMS) or less.
Example 11: the semiconductor device of Example 10, wherein the semiconductor channel comprises germanium.
Example 12: the semiconductor device of Example 10, wherein the semiconductor channel comprises silicon and germanium.
Example 13: the semiconductor device of Examples 10-12, wherein the nitrided surface is nitrided with a nitrogen plasma.
Example 14: the semiconductor device of Example 13, wherein a temperature during the nitrogen plasma is approximately 350° C. or less.
Example 15: the semiconductor device of Examples 10-14, further comprising: a gate dielectric surrounding the entire perimeter of the semiconductor channel; and a gate electrode surrounding the gate dielectric.
Example 16: a method of forming a semiconductor device, comprising: forming a semiconductor channel, wherein the semiconductor channel is a nanowire channel or a nanoribbon channel; nitriding a surface of the semiconductor channel, wherein a nitriding process comprises forming a plasma from N2 gas at a temperature below approximately 350° C., wherein the nitrided surface surrounds an entire perimeter of the semiconductor channel; disposing a gate dielectric around the semiconductor channel; and disposing a gate electrode around the gate dielectric.
Example 17: the method of Example 16, wherein the nitrided surface has a surface roughness that is approximately 1 nm root mean square (RMS) or less.
Example 18: the method of Example 16 or Example 17, wherein the semiconductor channel comprises germanium or germanium and silicon.
Example 19: an electronic system, comprising: a board; an electronic package coupled to the board; and a die electrically coupled to the electronic package, wherein the die comprises: a semiconductor channel, wherein the semiconductor channel is a nanowire channel or a nanoribbon channel; and a nitrided surface surrounding an entire perimeter of the semiconductor channels, wherein a surface roughness of the semiconductor channel is approximately 1 nm rout mean square (RMS) or less.
Example 20: the electronic system of Example 19, wherein the semiconductor channel comprises germanium or germanium and silicon.