Information
-
Patent Grant
-
6379520
-
Patent Number
6,379,520
-
Date Filed
Thursday, July 27, 200024 years ago
-
Date Issued
Tuesday, April 30, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Valentine; Donald R.
- Parsons; Thomas H.
Agents
- Wenderoth, Lind & Ponack, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 204 237
- 204 252
- 204 232
- 204 263
- 204 269
- 204 238
- 205 82
- 205 81
-
International Classifications
-
Abstract
The plating apparatus has a plating section in which a plating process is performed and a control section for regulating the plating solution. The plating section includes a plating bath containing plating solution, an anode provided in the plating solution, and a plating object serving as a cathode placed in the plating solution opposite the anode. The control section includes a regulating tank for regulating the composition and/or concentration of the plating solution, and a replenishing tank for injecting solution into the plating solution in the regulating tank. The plating apparatus also includes a mechanism for circulating plating solution between the regulating tank in the control section and the plating bath in the plating section. The plating section is installed in a first room, while the control section is installed in a second room, which is separate from the first room Accordingly, contamination in the plating section is prevented.
Description
BACKGROUND OF THE INVENTION
1. Technical Field
The present invention relates to a plating apparatus and particularly to a plating apparatus used in the semiconductor fabrication process for forming a metal plating on a substrate, such as a semiconductor wafer or the like.
2. Description of Related Art
The plating process is used frequently in semiconductor fabrication process to form wiring or films on a substrate.
FIG. 1
shows the construction of this type of plating apparatus. As shown in the drawing, the plating apparatus comprises a plating section
1
and a control section
2
. The plating section
1
includes a plating bath
1
-
2
. The control section
2
includes a replenishing tank
2
-
2
and a replenishing tank
2
-
3
.
The plating bath
1
-
2
accommodates a plating solution
1
-
1
, a substrate
1
-
4
mounted on a wafer holder (not shown) in the plating solution
1
-
1
, and a soluble anode
1
-
3
disposed in the plating solution
1
-
1
opposite the substrate
1
-
4
. A power source
1
-
5
is connected between the substrate
1
-
4
and anode
1
-
3
. The plating section
1
also includes a pump
1
-
6
and a temperature regulator
1
-
7
. The pump
1
-
6
supplies the plating solution
1
-
1
to the temperature regulator
1
-
7
. The temperature regulator
1
-
7
adjusts the plating solution
1
-
1
to a temperature optimal for the plating process and returns the plating solution
1
-
1
to the plating bath
1
-
2
.
The replenishing tank
2
-
3
accommodates a plating solution
2
-
5
, such as an aqueous solution primarily comprising predetermined concentrations of CuSO
4
-5H
2
O. The plating solution
2
-
5
is supplied to the plating bath
1
-
2
by the pump
2
-
7
through the pipe
3
. The replenishing tank
2
-
2
accommodates an additive solution
2
-
4
, and the solution
2
-
4
is supplied to the plating bath
1
-
2
by the pump
2
-
6
through the tube
4
. When the apparatus is first powered on, new plating solution
2
-
5
is introduced into the plating bath
1
-
2
. During plating operations, an analyzing apparatus (not shown) analyzes the composition and concentration of the plating solution
1
-
1
from the plating bath
1
-
2
. Based on these analyses, the additive solution
2
-
4
or the plating solution
2
-
5
is supplied from the replenishing tank
2
-
2
or the replenishing tank
2
-
3
in order to maintain the composition and concentration of the plating solution
1
-
1
at predetermined values.
When the power source
1
-
5
supplies a plating current between the substrate
1
-
4
and anode
1
-
3
, metallic ions, such as Cu
2+
are emitted from the soluble anode (for example, a phosphorus copper electrode)
1
-
3
and deposited on the surface of the substrate
1
-
4
to form a metallic plating film. It is necessary to replace the anode
1
-
3
periodically because the anode
1
-
3
is consumed as it emits metallic ions into the plating solution
1
-
1
.
The plating solution used in this plating apparatus contains metallic ions that are deposited on a member to be plated. Sometimes the deposited metal is transferred or diffused. Further, when the plating solution or mist from the solution is vaporized, crystals are deposited, generating solid particles. This metallic deposited matter and the crystalline particles are causing contamination for clean rooms, semiconductor wafers, and circuit materials.
In the semiconductor fabrication process, metallic plating is embedded in fine wire channels and the like formed in the surface of semiconductor wafers. From a process control standpoint, it is advantageous to conduct these plating processes in a clean room. However, by installing the plating apparatus comprised of the plating section
1
and control section
2
in a clean room, the replenishing tank
2
-
2
, replenishing tank
2
-
3
, and liquid analyzer (not shown) must also be disposed in the clean room by association. This raises the problem of managing the above-described contamination during maintenance operations.
FIG. 2
shows an example construction of a plating apparatus employing a conventional insoluble anode. As shown in the drawing, the plating apparatus comprises a plating section
1
and a control section
2
. The plating section
1
includes a hermetically sealed plating chamber
1
-
24
and a regulating tank
1
-
31
. The control section
2
includes replenishing tanks
2
-
2
,
2
-
3
,
2
-
17
, and
2
-
23
. The plating chamber
1
-
24
is divided into an anode chamber
1
-
24
a
and a cathode chamber
1
-
24
b
by an ion exchange membrane
1
-
25
. An insoluble anode
1
-
23
is disposed in the anode chamber
1
-
24
a
, while a substrate
1
-
4
is disposed in the cathode chamber
1
-
24
b
and opposes the anode
1
-
23
across the ion exchange membrane
1
-
25
.
The regulating tank
1
-
31
is divided into an anode chamber
1
-
31
a
and a cathode chamber
1
-
31
b
by an ion exchange membrane
1
-
27
. A soluble anode
1
-
28
is disposed in the anode chamber
1
-
31
a
, while a cathode
1
-
29
is disposed in the cathode chamber
1
-
31
b
and opposes the anode
1
-
28
across the ion exchange membrane
1
-
27
. A power source
1
-
33
is connected between the anode
1
-
28
and cathode
1
-
29
. The anode chamber
1
-
31
a
accommodates plating solution
1
-
1
, while the cathode chamber
1
-
31
b
accommodates electrolytic solution
1
-
22
. When the power source
1
-
33
applies a predetermined voltage between the anode
1
-
28
and cathode
1
-
29
, the anode
1
-
28
dissolves and emits metallic ions.
A pump
1
-
14
supplies the plating solution
1
-
1
from the anode chamber
1
-
31
a
to the cathode chamber
1
-
24
b
via a tube
1
-
20
and a filter
1
-
16
provided on the tube
1
-
20
. A pump
1
-
15
supplies electrolytic solution
1
-
22
from the cathode chamber
1
-
31
b
to the anode chamber
1
-
24
a
via a tube
1
-
21
and a filter
1
-
17
provided on the tube
1
-
21
. The apparatus is also configured to return the electrolytic solution
1
-
22
from the anode chamber
1
-
24
a
and the plating solution
1
-
1
from the cathode chamber
1
-
24
b
to the cathode chamber
1
-
31
b
and anode chamber
1
-
31
a
, respectively.
Hence, the power source
1
-
5
applies a predetermined voltage between the anode
1
-
23
and substrate
1
-
4
, supplying a current from the anode
1
-
23
to the substrate
1
-
4
. The current forms a metallic film on the surface of the substrate
1
-
4
. Metallic ions such as Cu
2+
ions consumed during the plating process in the plating chamber
1
-
24
are replenished from the regulating tank
1
-
31
.
When using an insoluble electrode for the anode
1
-
23
as described above, there is no need to replace the electrode. Therefore, maintenance work can be reduced. However, the anode
1
-
28
in the regulating tank
1
-
31
must be replaced. Further, O
2
gas is released from the region near the anode
1
-
23
and H
2
gas is released from the region near the cathode
1
-
29
. From a safety standpoint, it is not desirable for both gases to be released in the same clean room.
In the plating apparatus having the construction described above, a lot of the washing solution is discharged when washing the substrate
1
-
4
after the substrate is plated. Hence, a lot of washing solution and pure water are consumed, particularly when the substrate
1
-
4
to be plated is, for example, a semiconductor wafer for fabricating a semiconductor device. Further, since the washing solution contains plating solution, it is necessary to process the solution to remove metallic ions and the like, which can place a great burden on the wasted water processing equipment. The same problem exists when processing wasted plating solution that has been degraded.
Therefore, an effective method to reduce the overall load on the equipment is to provide the plating apparatus with functions to recover wasted plating solution and to process wash water. Such functions can perform specialized functions by themselves to enable the plating apparatus to process the plating solution and solution containing plating solution. Here, great benefits can be obtained by providing functions to regulate the plating solution, to remove metallic ions from the wash water after processing, and to re-regulate and recover wasted plating solution in a separate room from the room housing the plating section
1
, which is required to be extremely clean. From a maintenance standpoint, it is very beneficial to manage the plating solution, process the plating solution, and process the wash water by the plating apparatus itself. However, a conventional plating apparatus has not been developed to perform these functions.
SUMMARY OF THE INVENTION
In view of the foregoing, it is an object of the present invention to provide a plating apparatus having a plating section and a control section, which sections are installed in separate rooms, such that maintenance work generating contamination is performed as much as possible in the room housing the control section, thereby minimizing maintenance work on the plating section and preventing contamination being generated therefrom.
It is another object of the present invention to provide a highly safe plating apparatus that does not release O
2
gas and H
2
gas in the same area.
It is another object of the present invention to provide a plating apparatus having special functions by itself to process wash water, recover wasted plating solution, and process plating solution and solution containing plating solution, wherein these functions are performed separately from the room housing the plating section which requires a high level of cleanliness.
To achieve the above-described subjects, there is provided a plating apparatus having a plating section for plating a plating object and a control section for regulating a plating solution and a solution containing-the plating solution. The plating apparatus is characterized in that: the plating section has a plating bath in which the plating process is performed by accommodating a plating solution therein and disposing an anode and a cathode as the plating object opposite the anode therein. The control section has a regulating tank for regulating a composition and/or concentration of the plating solution and a replenishing mechanism for injecting a replenishing solution into the plating solution therein. A circulating mechanism is provided for circulating the plating solution between the regulating tank in the control section and the plating bath in the plating section. The plating section is housed in a-first room and the control section is housed in a second room that is separate from the first room.
By providing the plating section in the first room and the control section in the second room as described above, operations for injecting additives into the plating solution to regulate its components, mixing other solutions, regulating the temperature of the plating solution, extracting plating solution for analyzing its components, and other dirty maintenance operations can all be performed in the second room in which the control section is provided and separate from the first room in which the plating section is provided. Hence, almost no contamination will be generated in the plating section.
Although O
2
gas is generated near the insoluble anode in the plating chamber and H
2
gas is generated near the cathode in the regulating tank, the O
2
gas and H
2
gas are not released in the same area because the plating section is in a separate room from the control section. Hence, the plating apparatus maintains safety by releasing the gases separately into the atmosphere.
The control section is provided with a regulating tank to regulate the composition and/or concentration of the plating solution; a replenishing mechanism for injecting plating solution and replenishing additives; an analyzer for analyzing components and/or measuring the concentration of the plating solution; a recovering apparatus for removing metallic ions contained in the wash solution after processing or for removing the ions and recovering the wash water; and a plating solution recovering apparatus for extracting plating solution from the regulating tank, removing foreign matter from the plating solution, and regulating the metallic ion concentration and hydrogen ion index. Accordingly, the plating apparatus is capable of processing wash water and recovering used plating solution. Hence, most of these processes are effectively performed in the second room housing the control section, thereby preventing contamination in the first room, which is required to have a high degree of cleanliness, and improving the efficiency of maintenance operations.
As described above, the plating section is housed in the first room having a high level of cleanliness, while the control section is housed in the second room having a level of cleanliness lower than that in the first room. As a result, dirty maintenance operations are concentrated in the utility room housing the control section, thereby greatly avoiding contamination in the clean room.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1
shows an example of a plating apparatus constructed in accordance with the prior art;
FIG. 2
shows another example of a prior art apparatus;
FIG. 3
shows an example construction of a plating apparatus according to the first embodiment of the present invention;
FIG. 4
shows a variation of a plating apparatus according to the first embodiment;
FIG. 5
shows another example construction of a plating apparatus according to the first embodiment;
FIG. 6
shows a variation of a plating apparatus according to the first embodiment;
FIG. 7
shows an example construction of a plating apparatus according to the second embodiment;
FIG. 8
shows a variation of a plating apparatus according to the second embodiment;
FIG. 9
shows an example construction of the metallic ion extractor of
FIG. 7
;
FIG. 10
shows an example construction of the wash water recovering apparatus of
FIG. 8
; and
FIG. 11
shows an example construction of the plating solution recovering apparatus of FIG.
8
.
DETAILED DESCRIPTION OF THE INVENTION
A plating apparatus according to first embodiments of the present invention will be described while referring to the accompanying drawings. First embodiments of the present invention will be described with reference to
FIGS. 3-6
.
FIG. 3
shows an example construction of a plating apparatus according to the first embodiments of the present invention. In
FIG. 3
, components that have same reference numbers are identical or corresponding to those in
FIG. 1
(such relationship is same in the following drawings). As shown in
FIG. 3
, the plating apparatus comprises a plating section
1
and a control section
2
. The plating section
1
is installed in a first room having a high level of cleanliness, such as a clean room, while the control section
2
is installed in a second room having a low level of cleanliness, such as a utility room.
The plating section
1
includes a plating bath
1
-
2
accommodating a plating solution
1
-
1
, a soluble anode
1
-
3
disposed in the plating solution
1
-
1
, a substrate
1
-
4
mounted on a wafer holder in opposition to the anode
1
-
3
. A power source
1
-
5
is connected between the anode
1
-
3
and substrate
1
-
4
for supplying a plating current from the anode
1
-
3
to the substrate
1
-
4
. A temperature regulator
1
-
7
is provided for maintaining the plating solution
1
-
1
at a temperature that is suitable for plating, and a pump
1
-
6
is also provided for supplying plating solution
1
-
1
from the plating bath
1
-
2
to the temperature regulator
1
-
7
and returning the plating solution
1
-
1
to the plating bath
1
-
2
after the plating solution
1
-
1
is adjusted to an appropriate temperature.
The control section
2
includes a regulator tank
2
-
1
, a replenishing tank
2
-
2
, and another replenishing tank
2
-
3
. The regulator tank
2
-
1
contains the plating solution
1
-
1
that is regulated at an appropriate temperature. The replenishing tank
2
-
2
contains an additive solution
2
-
4
. The replenishing tank
2
-
3
contains a plating solution
2
-
5
(for example, having a main component of copper sulfate, at a predetermined concentration). A pump
2
-
6
supplies the additive solution
2
-
4
to the regulator tank
2
-
1
via a tube
2
-
8
. A pump
2
-
7
supplies the plating solution
2
-
5
to the regulator tank
2
-
1
via a tube
2
-
9
.
The regulator tank
2
-
1
is connected to the plating bath
1
-
2
by tubes
3
and
4
. A pump
2
-
10
supplies the plating solution
1
-
1
from the regulator tank
2
-
1
to the plating bath
1
-
2
via the tube
3
and a filter
2
-
11
disposed on the tube
3
. A pump
1
-
8
supplies the plating solution
1
-
1
from the plating bath
1
-
2
to the regulator tank
2
-
1
via the tube
4
. In other words, a mechanism for circulating the plating solution
1
-
1
between the regulator tank
2
-
1
and plating bath
1
-
2
includes the tube
3
, pump
2
-
10
, filter
2
-
11
, tube
4
, and pump
1
-
8
.
With this construction, the power source
1
-
5
applies a predetermined voltage between the substrate
1
-
4
and anode
1
-
3
, forcing metallic ions, such as Cu
2+
to be emitted from the soluble anode
1
-
3
(for example, a phosphorous copper electrode). The metallic ions emitted from the anode
1
-
3
are deposited on the surface of the substrate
1
-
4
to form a metal plating film. After continuously performing the plating process and processing a plurality of substrate
1
-
4
, the composition, concentration, and amount of the plating solution
1
-
1
varies. In response to these variations, additive solution
2
-
4
from the replenishing tank
2
-
2
and plating solution
2
-
5
from the replenishing tank
2
-
3
are supplied to the regulator tank
2
-
1
to maintain the composition and concentration of the plating solution
1
-
1
at predetermined values. The additive solution
2
-
4
in the replenishing tank
2
-
2
is an organic additive solution comprising a mixture of a polymer, leveler, carrier, and HCl.
As described above, the plating section
1
is installed in the first room having a high level of cleanliness, such as a clean room, while the control section
2
is installed in the second room having a low level of cleanliness, such as a utility room. Accordingly, the only operations performed in the first room are replacing the soluble anode
1
-
3
. All other dirty operations, such as regulating the plating solution in the control section
2
, are performed in the second room, thereby reducing the possibility of contaminating the first room. Further, by installing the control section
2
, which requires a large amount of installation space, in the second room with a low level of cleanliness, it is possible to conserve precious installation space in the first room.
FIG. 4
is an example construction of a plating apparatus that is a variation of the plating apparatus described above. In this plating apparatus, a substrate retainer
1
-
9
is disposed at the top of the plating bath
1
-
2
. The substrate
1
-
4
is mounted horizontally in the substrate retainer
1
-
9
. The anode
1
-
3
is positioned below the substrate
1
-
4
at a predetermined distance. A seal
1
-
10
is provided around the substrate retainer
1
-
9
for hermetically sealing the substrate retainer
1
-
9
on top of the plating bath
1
-
2
. A plurality of ejection holes
1
-
3
a
are formed in the anode
1
-
3
through which plating solution
1
-
1
is ejected. A casing
1
-
11
covers the bottom of the anode
1
-
3
. With this construction, the anode
1
-
3
and casing
1
-
11
form a nozzle construction for ejecting the plating solution
1
-
1
toward the substrate
1
-
4
.
In the control section
2
, a temperature regulator
2
-
15
and a pump
2
-
14
are provided on the regulator tank
2
-
1
for maintaining the plating solution
1
-
1
in the regulator tank
2
-
1
at a predetermined temperature. An analyzer
2
-
26
is provided in the control section
2
for analyzing the composition and concentration of the plating solution
1
-
1
supplied from the regulator tank
2
-
1
to the plating bath
1
-
2
. A replenishing tank
2
-
17
accommodating an additive solution
2
-
20
is also provided. A pump
2
-
18
supplies the additive solution
2
-
20
from the replenishing tank
2
-
17
to the regulator tank
2
-
1
via a tube
2
-
19
.
The plating section
1
is installed in the first room having a high cleanliness, such as a clean room, while the control section
2
is installed in the second room having a low level of cleanliness, such as a utility room. The pump
2
-
10
supplies the plating solution
1
-
1
from the regulator tank
2
-
1
to the plating bath
1
-
2
via the tube
3
and the filter
2
-
11
disposed on the tube
3
. The plating solution
1
-
1
passes through the ejection holes
1
-
3
a
in the anode
1
-
3
and is ejected toward the substrate
1
-
4
. The plating bath
1
-
2
is filled with the plating solution
1
-
1
. The power source
1
-
5
applies a predetermined voltage between the anode
1
-
3
and substrate
1
-
4
, causing a current to flow from the anode
1
-
3
to the substrate
1
-
4
and form a metallic plating film on the substrate
1
-
4
.
The analyzer
2
-
26
analyzes the composition and concentration of the plating solution
1
-
1
supplied to the plating bath
1
-
2
from the regulator tank
2
-
1
. Based on the results of this analysis, additive solution
2
-
4
or plating solution
2
-
5
is supplied to the regulator tank
2
-
1
from the replenishing tank
2
-
2
and replenishing tank
2
-
3
respectively. Further, the regulator tank
2
-
1
is replenished with additive solution
2
-
20
from the replenishing tank
2
-
17
. The additive solution includes a make-up additive necessary for forming a black film on the surface of the anode
1
-
3
when conducting an electrolytic purification at the beginning of the plating process, and a replenish additive needed for performing continuous plating operations. The additive solution
2
-
20
in the replenishing tank
2
-
17
is equivalent to the starter (make-up) additive, while the additive solution
2
-
4
in the replenishing tank
2
-
2
is equivalent to the replenish additive.
By installing the plating section
1
in the first room having high cleanliness and the control section
2
in the second room having low cleanliness as described above, the same effects described for the plating apparatus of
FIG. 3
can be obtained. Here, the pump
2
-
10
, filter
2
-
11
, and temperature regulator
2
-
15
used for circulating the plating solution are provided in the control section
2
. This is desirable because the control section
2
is installed in the second room. Therefore, maintenance operations on these components are performed in the second room.
FIG. 5
shows another variation of the plating apparatus described above. In this plating apparatus, the plating section
1
is provided with a hermetically sealed plating chamber
1
-
24
. The substrate
1
-
4
and an insoluble anode
1
-
23
are disposed in the plating chamber
1
-
24
in opposition to each other. An ion exchange membrane
1
-
25
is disposed in the plating chamber
1
-
24
between the substrate
1
-
4
and anode
1
-
23
, and partitions the plating chamber
1
-
24
to form an anode chamber
1
-
24
a
and a cathode chamber
1
-
24
b.
The plating section
1
is also provided with a plating solution tank
1
-
12
accommodating the plating solution
1
-
1
whose main component is copper sulfate, for example, and an electrolytic solution tank
1
-
13
accommodating an electrolytic solution
1
-
22
whose main component is sulfuric acid, for example. A pump
1
-
14
supplies plating solution
1
-
1
from the plating solution tank
1
-
12
to the cathode chamber
1
-
24
b
via a tube
1
-
20
and a filter
1
-
16
disposed on the tube
1
-
20
. The apparatus is configured to return plating solution
1
-
1
overflowing from the cathode chamber
1
-
24
b
to the plating solution tank
1
-
12
. A pump
1
-
15
supplies electrolytic solution
1
-
22
from the electrolytic solution tank
1
-
13
to the anode chamber
1
-
24
a
via a tube
1
-
21
and a filter
1
-
17
disposed on the tube
1
-
21
. The apparatus is configured to return electrolytic solution
1
-
22
over flowing from the anode chamber
1
-
24
a
to the electrolytic solution tank
1
-
13
.
The control section
2
is also provided with a regulating tank
2
-
25
. An ion exchange membrane
2
-
27
is disposed in the regulating tank
2
-
25
partitioning the regulating tank
2
-
25
into an anode chamber
2
-
25
a
and a cathode chamber
2
-
25
b
. A soluble anode
2
-
28
, such as a phosphorous copper electrode, is provided in the anode chamber
2
-
25
a
. A cathode
2
-
29
is disposed in the cathode chamber
2
-
25
b
and opposes the anode
2
-
28
across the ion exchange membrane
2
-
27
. A power supply
2
-
35
is connected between the anode
2
-
28
and cathode
2
-
29
to supply a predetermined current from the anode
2
-
28
to the cathode
2
-
29
.
The anode chamber
2
-
25
a
accommodates the plating solution
1
-
1
, while the cathode chamber
2
-
25
b
accommodates the electrolytic solution
1
-
22
. The control section
2
is configured such that the anode chamber
2
-
25
a
can be supplied with additive solution
2
-
4
, plating solution
2
-
5
, and additive solution
2
-
20
from the replenishing tank
2
-
2
, replenishing tank
2
-
3
, and replenishing tank
2
-
17
, respectively. The control section
2
is also provided with a pump
2
-
24
for supplying an electrolytic solution
2
-
36
from a replenishing tank
2
-
23
to the cathode chamber
2
-
25
b.
A pump
2
-
30
and a temperature regulator
2
-
32
are connected to the anode chamber
2
-
25
a
in order to maintain the plating solution
1
-
1
in the anode chamber
2
-
25
a
at a predetermined temperature. A pump
2
-
31
and a temperature regulator
2
-
33
are connected to the cathode chamber
2
-
25
b
in order to maintain the electrolytic solution
1
-
22
in the cathode chamber
2
-
25
b
at a predetermined temperature.
The electrolytic solution tank
1
-
13
of the plating section
1
and the cathode chamber
2
-
25
b
of the control section
2
are connected by tubes
5
and
6
. A pump
2
-
34
supplies electrolytic solution
1
-
22
regulated at a predetermined concentration in the cathode chamber
2
-
25
b
to the electrolytic solution tank
1
-
13
.
A pump
1
-
19
supplies the electrolytic solution
1
-
22
in the electrolytic solution tank
1
-
13
to the cathode chamber
2
-
25
b
in order to maintain the concentration of the electrolytic solution in the electrolytic solution tank
1
-
13
at a predetermined value.
The plating solution tank
1
-
12
of the plating section
1
and the anode chamber
2
-
25
a
of the control section
2
are connected by the tubes
3
and
4
. A pump
2
-
21
supplies the plating solution
1
-
1
regulated at a predetermined composition and concentration in the anode chamber
2
-
25
a
to the plating solution tank
1
-
12
via the tube
3
and the filter
2
-
11
. The pump
1
-
8
supplies the plating solution
1
-
1
from the plating solution tank
1
-
12
to the anode chamber
2
-
25
a
via the tube
4
in order to maintain the plating solution
1
-
1
in the plating solution tank
1
-
12
at a predetermined composition and concentration.
With this construction, the power source
1
-
5
supplies a current between the substrate
1
-
4
and anode
1
-
23
in the plating chamber
1
-
24
. The current causes metallic ions, such as Cu
2+
in the plating solution
1
-
1
of the cathode chamber
1
-
24
b
to deposit on the surface of the substrate
1
-
4
and form a metallic plating film thereon. During the plating process, O
2
gas is emitted near the anode
1
-
23
, lowering the PH value of the electrolytic solution
1
-
22
in the anode chamber
1
-
24
a.
The power supply
2
-
35
supplies a current between the anode
2
-
28
and cathode
2
-
29
in the regulating tank
2
-
25
, causing metallic ions, such as Cu
2+
to dissolve from the anode
2
-
28
. As the metallic ions dissolve from the anode
2
-
28
, the concentration of metallic ions in the plating solution
1
-
1
rises. At the same time, H
2
gas is emitted near the cathode
2
-
29
, raising the PH value of the electrolytic solution
1
-
22
in the cathode chamber
2
-
25
b
. The pump
2
-
21
feeds this metallic ion-rich plating solution
1
-
1
to the plating solution tank
1
-
12
, thereby replenishing the plating solution
1
-
1
in the plating solution tank
1
-
12
with metallic ions.
The plating section
1
is installed in the first room having a high degree of cleanliness, such as a clean room. The control section
2
is installed in the second room having a low degree of cleanliness, such as a utility room. Since the anode
1
-
23
in the plating chamber
1
-
24
is insoluble, it is not necessary to replace the anode
1
-
23
, thereby almost entirely eliminating the need for maintenance operations on the plating section
1
installed in the first room. The anode
2
-
28
is soluble and must be periodically replaced as it is consumed. However, it is no problem to perform this dirty operation for replacing the anode
2
-
28
because the operation is performed in the second room.
As described above, O
2
gas is generated and emitted near the anode
1
-
23
, while H
2
gas is generated and emitted near the cathode
2
-
29
. However, since the plating section
1
and control section
2
are installed in the first room and second room, respectively, the O
2
gas and H
2
gas are released into the atmosphere in separate locations. Hence, this configuration is desirable from a safety standpoint.
FIG. 6
is another variation of the plating apparatus described above. The plating apparatus of
FIG. 6
differs from that shown in
FIG. 5
in that it has omitted the plating solution tank
1
-
12
and electrolytic solution tank
1
-
13
from the plating section
1
. Further, the pump
2
-
21
supplies the plating solution
1
-
1
from the anode chamber
2
-
25
a
to the cathode chamber
1
-
24
b
directly via a tube
8
and the filter
2
-
11
. The plating solution
1
-
1
overflowing from the cathode chamber
1
-
24
b
is returned to the anode chamber
2
-
25
a
directly via a tube
7
.
Further, the pump
2
-
34
supplies electrolytic solution
1
-
22
from the cathode chamber
2
-
25
b
directly to the anode chamber
1
-
24
a
via a tube
9
and a filter
2
-
37
disposed on the tube
9
. The electrolytic solution
1
-
22
overflowing from the anode chamber
1
-
24
a
returns to the cathode chamber
2
-
25
b
via a tube
10
. Since O
2
gas is generated from the region near the insoluble anode
1
-
23
at this time, a gas valve
1
-
32
is provided on the tube
10
to release the gas.
The plating section
1
is installed in the first room having a high level of cleanliness, such as a clean room, while the control section
2
is installed in the second room having a low level of cleanliness, such as a utility room. With this configuration, the plating section
1
includes almost no mechanisms that require maintenance, thereby further simplifying the construction. Hence, there is even less chance of the plating section
1
contaminating the first room than with the plating apparatus of FIG.
5
.
In the plating apparatus described in
FIGS. 5 and 6
, the ion exchange membrane
1
-
25
partitioning the plating chamber
1
-
24
into the anode chamber
1
-
24
a
and cathode chamber
1
-
24
b
is not limited to an ion exchange membrane, but can also be a porous membrane. Further, the ion exchange membrane
2
-
27
dividing the regulating tank
2
-
25
into the anode chamber
2
-
25
a
and cathode chamber
2
-
25
b
is not limited to an ion exchange membrane, but can also be a membrane having high ion selective permeability.
In the plating apparatus having the construction described in
FIGS. 3-6
, the first room in which the plating section
1
is installed is a clean room. However, the first room is not limited to being a clean room, but can be a room or area having high cleanliness, such as a clean booth, clean bench, or clean box.
In the construction of the plating apparatus described in
FIGS. 3-6
, the power source
1
-
5
is disposed in the plating section
1
, which in turn is installed in the first room. However, it is also possible to provide the power source
1
-
5
in the second room in which the control section
2
is installed, such that the power source
1
-
5
supplies electricity from the second room. With this configuration, maintenance operations on the power source
1
-
5
can also be performed in the second room housing the control section
2
. If the power source
1
-
5
is a storage battery (accumulator), in particular, it is desirable to perform the dirty maintenance work required for the storage battery in the second room.
In the construction described in
FIGS. 3-6
, one plating section
1
is provided with one control section
2
. However, it is also possible to configure the plating apparatus with one control section
2
for a plurality of plating section S
1
. In this case, the plurality of plating section S
1
are installed in the first room, while the single control section
2
is installed in the second room, and the one control section
2
controls the plurality of plating section S
1
.
While the description of some apparatus were omitted from the construction described in
FIGS. 3-6
, mechanisms that require maintenance, such as a flow meter for measuring the flow of solution including plating solution or electrolytic solution, a pressure gauge for measuring pressure, and a temperature gauge are installed in the second room having a low degree of cleanliness. Accordingly, there is no fear of contaminating the first room having a high level of cleanliness by performing such maintenance in that room.
Although the object of plating is described as a substrate, such as a semiconductor wafer, the plating object is not limited to a substrate.
The invention described above has the following superior effects.
In the plating apparatus according to the present invention, mechanisms requiring maintenance work are installed as much as possible in the control section to minimize maintenance required for the plating section. Further, the plating section is installed in the first room, while the control section is installed in the second room. Accordingly, contamination caused by the plating section is reduced, and maintenance work performed on the control section does not contaminate the first room in which the plating section is installed.
In the plating apparatus of the present invention, O
2
gas is emitted near the insoluble anode in the plating chamber of the plating section, while H
2
gas is emitted near the cathode of the regulating tank in the control section. However, since the plating section and control section are installed in separate rooms, the O
2
gas and H
2
gas are not released in the same atmosphere, but are released into the atmosphere in separate areas, thereby preserving safety of the operation. Since the anode used in the plating chamber is an insoluble anode, there is no need to perform the dirty operation of replacing the anode in the first room, where the plating section is installed.
In the embodiments described above, the first room housing the plating section is a clean room, while the second room housing the control section is a utility room. Hence, maintenance work capable of contaminating the clean room that requires a high level of cleanliness is performed in the utility room, thereby avoiding contaminating the clean room.
Next, a second embodiment of the present invention will be described with reference to
FIGS. 7-11
.
FIG. 7
shows an example construction of a plating apparatus according to the present invention. As shown in the drawing, the plating apparatus comprises a plating section
1
and a control section
2
.
The plating section
1
is provided with a plating bath
11
-
2
and a washing apparatus
11
-
6
. The plating bath
11
-
2
accommodates a plating solution
11
-
1
and is further provided with an anode
11
-
3
disposed in the plating solution
11
-
1
and a substrate
11
-
4
, such as a semiconductor wafer, mounted on a wafer holder and disposed opposite the anode
11
-
3
. The substrate
11
-
4
serves as a cathode. A power supply
11
-
5
is connected between the anode
11
-
3
and substrate
11
-
4
. The power supply
11
-
5
supplies a plating current between the anode
11
-
3
and substrate
11
-
4
to form a metallic plating film, such as a copper film, on the surface of the substrate
11
-
4
.
The washing apparatus
11
-
6
is provided to wash a substrate
11
-
4
′ after the plating process. In addition to the substrate
11
-
4
′, the washing apparatus
11
-
6
includes a nozzle
11
-
8
for ejecting a wash water
11
-
7
, such as pure water, at the substrate
11
-
4
′; and a wash water tank
11
-
9
for receiving and accommodating a wash water
11
-
7
′ that has already been used after being ejected from the nozzle
11
-
8
. A pump
11
-
10
is provided to supply wash water
11
-
7
′ from the wash water tank
11
-
9
to the control section
2
.
The control section
2
is provided with a regulating tank
12
-
1
, a replenishing tank
12
-
2
, a replenishing tank
12
-
3
, a plating solution recovering apparatus
12
-
4
, a metallic ion extractor
12
-
5
, and an analyzer
12
-
6
. The regulating tank
12
-
1
accommodates the regulated plating solution
11
-
1
. The replenishing tank
12
-
2
accommodates an additive solution
12
-
7
. The replenishing tank
12
-
3
accommodates a plating solution
12
-
8
, whose main component is copper sulfate, for example, having a predetermined concentration. A pump
12
-
9
supplies the additive solution
12
-
7
to the regulating tank
12
-
1
via a tube
12
-
10
. A pump
12
-
11
supplies the plating solution
12
-
8
to the regulating tank
12
-
1
via a tube
12
-
12
.
The regulating tank
12
-
1
and plating bath
11
-
2
are connected by the tubes
3
and
4
. A pump
12
-
13
supplies plating solution
11
-
1
from the regulating tank
12
-
1
to the plating bath
11
-
2
via the tube
3
and a filter
12
-
14
disposed on the tube
3
. A pump
11
-
11
supplies plating solution
11
-
1
from the plating bath
11
-
2
to the regulating tank
12
-
1
via the tube
4
. Hence, a mechanism for circulating plating solution
11
-
1
between the regulating tank
12
-
1
and the plating bath
11
-
2
includes the tube
3
, pump
12
-
13
, filter
12
-
14
, tube
4
, and pump
11
-
11
.
A pump
12
-
15
supplies plating solution
11
-
1
from the regulating tank
12
-
1
to the plating solution recovering apparatus
12
-
4
. The plating solution recovering apparatus
12
-
4
removes foreign matter from the plating solution
11
-
1
and adjusts the metallic ion concentration, hydrogen ion index, and the like. After the plating solution
11
-
1
is processed in the plating solution recovering apparatus
12
-
4
, a pump
12
-
16
supplies the processed plating solution
11
-
1
to the regulating tank
12
-
1
via a filter
12
-
17
. Hence, a mechanism for circulating plating solution
11
-
1
between the regulating tank
12
-
1
and plating solution recovering apparatus
12
-
4
comprises the pump
12
-
15
, pump
12
-
16
, and filter
12
-
17
.
The pump
11
-
10
supplies wash water
11
-
7
′ from the wash water tank
11
-
9
that has been used for washing to the metallic ion extractor
12
-
5
via a tube
11
-
12
. The metallic ion extractor
12
-
5
extracts (removes) metallic ions such as Cu
2+
from the wash water
11
-
7
′ and discharges the wash water
11
-
7
′ as a normal wastewater
12
-
18
. The control section
2
is also provided with a temperature regulator
12
-
19
and a pump
12
-
20
. The pump
12
-
20
flows plating solution
11
-
1
from the regulating tank
12
-
1
through the temperature regulator
12
-
19
to adjust the temperature and maintain the plating solution at a predetermined temperature.
Further, a portion of the plating solution
11
-
1
transmitted from the regulating tank
12
-
1
by the pump
12
-
13
is supplied to the analyzer
12
-
6
. The analyzer
12
-
6
analyzes the components and/or concentration of the plating solution. Based on the results of this analysis, either the pump
12
-
9
or the pump
12
-
11
are activated to replenish the regulating tank
12
-
1
with either additive solution
12
-
7
from the replenishing tank
12
-
2
or plating solution
12
-
8
from the replenishing tank
12
-
3
, thereby regulating the composition and/or concentration of the plating solution
11
-
1
in the regulating tank
12
-
1
.
With the construction described above, the power supply
11
-
5
applies a predetermined voltage across the substrate
11
-
4
and the anode
11
-
3
, causing metallic ions such as Cu
2+
to emit from the soluble anode
11
-
3
(which is a phosphorous copper electrode, for example) and deposit on the surface of the substrate
11
-
4
to form a metallic film. After continuous plating operations and after performing the process on a plurality of substrate S
11
-
4
, the composition and concentration of the plating solution
11
-
1
, as well as the amount of the plating solution
11
-
1
, fluctuates. Based on the state of these fluctuations, the regulating tank
12
-
1
is replenished with additive solution
12
-
7
or plating solution
12
-
8
from the replenishing tank
12
-
2
or replenishing tank
12
-
3
, respectively, in order to maintain the composition and concentration of the plating solution
11
-
1
at predetermined values. The additive solution
12
-
7
contained in the replenishing tank
12
-
2
is an organic additive solution comprising a mixture of polymers, levelers, carriers, and HCl.
The plating section
1
of the plating apparatus described above is installed in the first room having a high level of cleanliness, such as a clean room, while the control section
2
is installed in the second room having a low level of cleanliness, such as a utility room. As a result, the wash water
11
-
7
′ stored in the wash water tank
11
-
9
after being used for washing is transferred to the metallic ion extractor
12
-
5
by the pump
11
-
10
. The metallic ion extractor
12
-
5
removes the metallic ions and discharges the solution as the normal wastewater
12
-
18
.
FIG. 8
is a variation of the plating apparatus of FIG.
7
. In
FIG. 8
, same numbers corresponding to those in
FIG. 7
represent the same or similar parts. The plating apparatus of
FIG. 8
differs from that of
FIG. 7
in that the apparatus of
FIG. 8
is provided with a wash water recovering apparatus
12
-
21
in the control section
2
in place of the metallic ion extractor
12
-
5
. Hence, the pump
11
-
10
supplies wash water
11
-
7
′ from the wash water tank
11
-
9
to the wash water recovering apparatus
12
-
21
via the tube
11
-
12
. The wash water recovering apparatus
12
-
21
removes metallic ions and foreign matter from the wash water
11
-
7
′ to recover the wash water. The recovered wash water is supplied to the nozzle
11
-
8
via a tube
11
-
13
and reused as wash water
11
-
7
. When necessary, the wash water recovering apparatus
12
-
21
is replenished with a pure water
12
-
22
.
FIG. 9
shows an example construction of the metallic ion extractor
12
-
5
. The metallic ion extractor
12
-
5
is provided with a PH regulating tank
12
and a chelate resin column
14
. The wash water
11
-
7
′ in the wash water tank
11
-
9
that has been used for washing in the plating section
1
of
FIG. 7
is transferred via the tube
11
-
12
by the pump
11
-
10
and stored in the PH regulating tank
12
. The PH regulating tank
12
injects a corrective
11
into the wash water
11
-
7
′ to regulate the PH value of the same. After the PH value has been regulated, a pump
13
transfers the wash water
11
-
7
′ to the chelate resin column
14
.
If the wash water
11
-
7
′ contains metallic ions such as Cu
2+
ions when passing through the chelate resin column
14
, a chemical reaction will occur (R=Ca+Cu
2+
→R=Cu+Ca
2+
, where R represents a functional group). In this reaction, Cu
2+
ions having a higher selectivity than Ca
2+
ions are replaced with Ca
2+
ions from a Ca-type chelate resin in the chelate resin column
14
. Hence, the Cu
2+
ions are adsorbed to the end of the functional group, thereby eliminating Cu
2+
ions from the wash water. After the ions have been removed from the wash water
11
-
7
′ in the chelate resin column
14
as described above, the wash water
11
-
7
′ is discharged as wastewater
12
-
18
.
FIG. 10
shows an example construction of the wash water recovering apparatus
12
-
21
in FIG.
8
. The wash water recovering apparatus
12
-
21
includes a wastewater storage tank
21
, a surface-active agent column
22
, an ultraviolet disinfecting column
23
, an anion exchange resin column
24
, and a cation exchange resin column
25
. After being used for washing, the wash water
11
-
7
′ is transferred from the wash water tank
11
-
9
shown in
FIG. 8
by the pump
11
-
10
via the tube
11
-
12
and is stored in the wastewater storage tank
21
.
A pump
26
feeds the wash water
11
-
7
′ from the wastewater storage tank
21
through a filter
27
to remove any foreign matter. Next, the wash water
11
-
7
′ passes through the surface-active agent column
22
in which organically added decomposed matter and foreign matter are adsorbed and removed. Next, the wash water
11
-
7
′ passes through the ultraviolet disinfecting column
23
, which restrains the propagation of various bacteria. As the wash water
11
-
7
′ passes through the anion exchange resin column
24
and cation exchange resin column
25
, anions and cations are replaced with hydroxyl ions OH
−
and hydrogen ions H
+
to reproduce pure water. Next, the solution passes through a filter
28
to remove any foreign matter. The recovered pure water is then supplied to the nozzle
11
-
8
via a three-way valve
29
and the tube
11
-
13
. When necessary, the wastewater storage tank
21
is replenished with a pure water
30
supplied via a shutoff valve
31
.
FIG. 11
shows an example construction of the plating solution recovering apparatus
12
-
4
shown in FIG.
8
. The plating solution recovering apparatus
12
-
4
comprises a surface-active agent column
41
, a surface-active agent column
42
, a plating solution recovering tank
43
, an additive solution tank
44
, an additive solution tank
45
, a copper sulfate solution tank
46
, a sulfuric acid tank
47
, and a hydrochloric acid tank
48
. The plating solution
11
-
1
containing foreign matter and the like supplied from the regulating tank
12
-
1
shown in
FIG. 7
or
8
passes through a filter
49
to remove any solid particles. Next, the plating solution
11
-
1
passes through the surface-active agent column
41
and surface-active agent column
42
to remove foreign matter such as decomposed matter from the organic additives. Here, two surface-active agent columns (
41
and
42
) having different properties are provided because the foreign matter and decomposed matter from the organic additives have both high and low molecular weight. Therefore, it is necessary to provide plural type surface-active agent columns in order to adsorb the foreign matter of different molecular weights effectively.
Next, the plating solution
11
-
1
is stored in the plating liquid recovering tank
43
. Into the plating solution recovering tank
43
, a first additive
50
is supplied by pump
55
from the additive solution tank
44
, a second additive
51
is supplied by pump
56
from the additive solution tank
45
, a copper sulfate solution
52
is supplied by pump
57
from the copper sulfate solution tank
46
, a sulfuric acid solution
53
is supplied by pump
58
from the sulfuric acid tank
47
, and a hydrochloric acid solution
54
is supplied by pump
59
from the hydrochloric acid tank
48
.
The above-described solutions are supplied in order to add appropriate amounts of components to the plating solution. The highly concentrated copper sulfate solution
52
is added to achieve an appropriate concentration of copper ions. The sulfuric acid solution
53
and hydrochloric acid solution
54
are added to regulate the hydrogen ion index (PH value) and the concentration of chlorine ions. The organic first additive
50
and second additive
51
are added to regulate the plating solution
11
-
1
. After the plating solution
11
-
1
has been regulated, the pump
12
-
16
supplies the plating solution
11
-
1
to the regulating tank
12
-
1
via the filter
12
-
17
. In addition, the plating liquid recovering tank
43
is replenished with a pure water
61
supplied via a shutoff valve
60
when needed.
In the plating apparatus having the construction shown in
FIGS. 7 and 8
, the first room in which the plating section
1
is installed is a clean room. However, the first room is not limited to being a clean room, but can be any room or area having high cleanliness, such as a clean booth, clean bench, or clean box.
In the construction of the plating apparatus described in
FIGS. 7 and 8
, the power supply
11
-
5
is disposed in the plating section
1
, which in turn is installed in the first room. However, it is also possible to provide the power supply
11
-
5
in the second room in which the control section
2
is installed, such that the power supply
11
-
5
supplies electricity from the second room. With this configuration, maintenance operations on the power supply
11
-
5
can also be performed in the second room housing the control section
2
. If the power supply
11
-
5
is an accumulator (storage battery), in particular, it is desirable to perform the dirty maintenance work required for the accumulator in the second room.
In the construction described in
FIGS. 7 and 8
, one plating section
1
is provided with one control section
2
. However, it is also possible to configure the plating apparatus with one control section
2
for a plurality of plating sections
1
. In this case, the plurality of plating sections
1
is installed in the first room, while the single control section
2
is installed in the second room, and the one control section
2
controls the plurality of plating sections
1
.
While the description of some apparatus were omitted from the construction described in
FIGS. 7 and 8
, mechanisms that require maintenance such as a flow meter for measuring the flow of solution including plating solution or electrolytic solution, a pressure gauge for measuring pressure, and a temperature gauge are installed in the second room having a low degree of cleanliness. Accordingly, there is no fear of contaminating the first room having a high level of cleanliness by performing such maintenance in that room.
Although the object of plating is described as the substrate
11
-
4
, such as a semiconductor wafer, the plating object is not limited to a substrate.
In summary, the present invention has the following superior effects. (1) The present invention provides functions for processing wasted wash water and recovering used plating solution, as well as a special self-determining function for processing plating solution and solution including plating solution. Therefore, these processes are carried out efficiently. (2) Most maintenance work on the plating apparatus can be performed in the second room housing the control section. Thereby, it improves the efficiency of maintenance work and prevents contamination of the first room housing the plating section, which must maintain a high level of cleanliness.
INDUSTRIAL APPLICABILITY
The present invention relates to a plating apparatus for forming metal plating on a substrate, such as a semiconductor wafer. Therefore, this plating apparatus applies to industrial fields such as semiconductor fabrication that require a high degree of cleanliness and precision plating.
Claims
- 1. A plating apparatus comprising:a plating section having a plating bath for plating a semiconductor substrate; and a control section having a regulating tank connected to said plating bath in said plating section, said regulating tank accommodating a plating solution to be supplied to said plating bath in said plating section; wherein said control section comprises: an analyzer for analyzing said plating solution to be supplied from said regulating tank in said control section to said plating bath in said plating section; a replenishing tank accommodating an additive solution; and a replenishing mechanism for replenishing said regulating tank with said additive solution in said replenishing tank, wherein said plating section is disposed in a clean room, and said control section is disposed in a space that is separated from said clean room.
- 2. A plating apparatus according to claim 1, wherein said replenishing mechanism replenishes said regulating tank with said additive solution in accordance with the number of processed semiconductor substrates.
- 3. A plating apparatus according to claim 1, wherein said analyzer adapted to analyze to the composition and concentration of said plating solution.
- 4. A plating apparatus according to claim 1, wherein said replenishing mechanism adapted to replenish said regulating tank with said additive solution based on the composition and concentration analyzed by said analyzer.
- 5. A plating apparatus according to claim 1, wherein said additive solution comprises an organic additive solution.
- 6. A plating apparatus according to claim 5, wherein said organic additive solution comprises a mixture of a polymer, a leveler, a carrier, and HCI.
- 7. A plating apparatus according to claim 1, further comprising a washing apparatus disposed in said plating section for washing a semiconductor substrate after the plating process.
- 8. A plating apparatus according to claim 7, wherein said washing apparatus comprises a nozzle for ejecting a wash water toward said semiconductor substrate.
- 9. A plating apparatus according to claim 1, wherein:said plating bath in said plating section has plating chambers, which are provided by dividing said plating section with an ion exchange membrane or a porous membrane into an anode chamber and a cathode chamber; an anode is disposed in said anode chamber, and said semiconductor substrate, which adapted to serve as a cathode, is disposed in said cathode chamber; said anode and said semiconductor substrate are opposed to each other across said ion exchange membrane or said porous membrane; and said plating section has a power supply connected to said anode adapted for connection and said semiconductor substrate.
- 10. A plating apparatus according to claim 1, further comprising a filter connected to said regulating tank in said control section.
- 11. A plating apparatus according to claim 1, further comprising a temperature regulator disposed in said plating section for regulating the temperature of said plating solution in said plating bath.
- 12. A plating apparatus according to claim 1, wherein said replenishing mechanism adapted to replenish said regulating tank with said additive solution in accordance with the continuous performance of the plating process and the number of processed semiconductor substrates to maintain the composition and concentration of said plating solution at a predetermined value.
- 13. A plating apparatus according to claim 1, further comprising a temperature regulator disposed in said control section for regulating the temperature of said plating solution in said regulating tank.
- 14. A plating apparatus according to claim 1, further comprising a circulating mechanism for circulating said plating solution between said regulating tank in said control section and said plating bath in said plating section.
- 15. A plating apparatus according to claim 1, wherein a plurality of said plating sections are provided for the one control section.
- 16. A plating apparatus according to claim 1, wherein said control section is disposed in a utility room having a level of cleanliness that is lower than that of said clean room.
- 17. A plating apparatus according to claim 1, further comprising:a retainer disposed in said plating bath for holding a semiconductor substrate; an anode disposed in said plating bath, said anode being horizontally opposed to said semiconductor substrate; and a power supply adapted for connection to said semiconductor substrate and said anode.
- 18. A plating apparatus according to claim 17, wherein said retainer has a seal provided therearound for hermetically sealing said retainer on the top of said plating bath.
- 19. A plating apparatus according to claim 7, wherein said washing apparatus comprises a wash water tank for receiving and accommodating a wash water that has been used.
- 20. A plating apparatus according to claim 19, wherein said control section comprises a metallic ion extractor connected to said wash water tank for extracting a metallic ion from the wash water that has been used.
- 21. A plating apparatus according to claim 19, wherein said control section comprises a wash water recovering apparatus connected to said wash water tank for recovering the wash water that has been used.
- 22. A plating apparatus according to claim 1, further comprising a solution recovering apparatus disposed in said control section for regulating said plating solution in said regulating tank.
- 23. A plating apparatus according to claim 1, further comprising an apparatus for returning a plating solution, overflowing from an upper portion of said plating bath, to said regulating tank.
- 24. A plating method for plating a semiconductor substrate in a plating bath disposed in a plating section, said plating method comprising:disposing the plating section in a cleanroom; preparing a control section having a regulating tank accommodating a plating solution to be supplied to the plating bath in said plating section, and an analyzer for analyzing the plating solution to be supplied from the regulating tank; disposing the control section in a space that is separated from the clean room; supplying at least a portion of a plating solution to the analyzer from the regulating tank; analyzing the plating solution; and replenishing the regulating tank with an additive solution accommodated in a replenishing tank.
- 25. A plating method according to claim 24, wherein the regulating tank is replenished with the additive solution in accordance with the number of processed semiconductor substrates.
- 26. A plating method according to claim 24, wherein the analysis of the plating solution includes analyzing the composition and concentration of the plating solution.
- 27. A plating method according to claim 24, wherein the regulating tank is replenished with the additive solution based on the composition and concentration analyzed by the analyzer.
- 28. A plating method according to claim 24, wherein a starter additive is used as the additive solution at the beginning of the plating process.
- 29. A plating method according to claim 24, wherein a replenishing additive is used as the additive solution when the plating process is continuously performed.
- 30. A plating method according to claim 24, wherein the regulating tank is replenished with the additive solution in accordance with the continuous performance of the plating process and the number of processed semiconductor substrates to maintain the composition and concentration of the plating solution at a predetermined value.
- 31. A plating method according to claim 24, further comprising circulating the plating solution between the regulating tank and the plating bath.
- 32. A plating apparatus comprising:a plating section for plating a plating object, the plating section comprising a plating bath in which the plating process is performed; a control section for regulating a plating solution and a solution containing the plating solution, the control section comprising a regulating tank for regulating a composition and/or concentration of a plating solution and a replenishing mechanism for injecting a replenishing solution into the plating solution; and a circulating mechanism provided for circulating the plating solution between the regulating tank in the control section and the plating bath in the plating section, wherein the plating section is housed in a first room and the control section is housed in a second room, which is separated from the first room.
- 33. A plating apparatus according to claim 32, wherein:the plating section has plating chambers, which are provided by dividing the plating section with an ion exchange membrane or a porous membrane into an anode chamber and a cathode chamber; the anode is insoluble and disposed in the anode chamber accommodating the electrolytic solution and the cathode, serving as the plating object, is disposed in the cathode chamber accommodating plating solution and opposes the anode across the ion exchange membrane or the porous membrane; the control section has a regulating tank, which is divided with a membrane having high ion selectivity into an anode chamber and a cathode chamber; the anode is soluble and disposed in the anode chamber accommodating the plating solution and the cathode is disposed in the cathode chamber accommodating electrolytic solution and opposes the anode across the membrane having high ion selectivity; the soluble anode emits metallic ions into the plating solution; and a replenishing mechanism is provided for replenishing the anode chamber with the plating solution and/or additives and for replenishing the cathode chamber with the electrolytic solution and/or additives.
- 34. A plating apparatus according to claim 32, wherein the plating section further comprises a washing apparatus for washing the plating object after the plating process; and the control section further comprises:an analyzer for extracting a portion of the plating solution from the regulating tank and analyzing the composition and/or measuring the concentration of the plating solution; an ion removing apparatus for removing metallic ions contained in washing solution in the washing apparatus after the washing solution is used to wash the plating object or for removing metallic ions from the washing solution and recovering the washing solution; and a plating solution recovering apparatus for extracting plating solution from the regulating tank, removing foreign matter from the plating solution, and regulating the metallic ion concentration, hydrogen ion index, and the like of the plating solution.
- 35. A plating apparatus according to claim 32, wherein the first room has a high level of cleanliness and the second room has a level of cleanliness that is lower than that of the first room.
- 36. A plating apparatus according to claim 32, wherein a plurality of the plating sections are disposed in the first room for one control section disposed in the second room.
- 37. A plating apparatus comprising:a plating section having a plating bath for plating a semiconductor substrate; and a control section having a regulating tank to regulate the composition and/or concentration of the plating solution, wherein said control section comprises: an analyzer for analyzing the plating solution to be supplied from said regulating tank in said control section to said plating bath in said plating section; a replenishing tank accommodating an additive solution; a replenishing mechanism for replenishing said regulating tank with said additive solution in said replenishing tank; and a circulating mechanism for circulating the plating solution between said regulating tank in said control section and said plating bath in the plating section.
- 38. A plating apparatus according to claim 37, wherein said replenishing mechanism replenishes said regulating tank with said additive solution in accordance with the number of processed semiconductor substrates.
- 39. A plating apparatus according to claim 37, wherein said analyzer is operable to analyze the composition and concentration of the plating solution.
- 40. A plating apparatus according to claim 37, wherein said replenishing mechanism replenishes said regulating tank with said additive solution based on the composition and concentration analyzed by said analyzer.
- 41. A plating apparatus according to claim 37, wherein said additive solution comprises an organic additive solution.
- 42. A plating apparatus according to claim 41, wherein said organic additive solution comprises a mixture of a polymer, a leveler, a carrier, and HCI.
- 43. A plating apparatus according to claim 37, further comprising a washing apparatus disposed in said plating section for washing a semiconductor substrate after the plating process.
- 44. A plating apparatus according to claim 43, wherein said washing apparatus comprises a nozzle for ejecting a wash water toward said semiconductor substrate.
- 45. A plating apparatus according to claim 43, wherein said washing apparatus comprises a wash water tank for receiving and accommodating a wash water that has been used.
- 46. A plating apparatus according to claim 45, wherein said control section comprises a metallic ion extractor connected to said wash water tank for extracting a metallic ion from the wash water that has been used.
- 47. A plating apparatus according to claim 45, wherein said control section comprises a wash water recovering apparatus connected to said wash water tank for recovering the wash water that has been used.
- 48. A plating apparatus according to claim 37, wherein:said plating bath in said plating section has plating chambers, which are provided by dividing said plating section with an ion exchange membrane or a porous membrane into an anode chamber and a cathode chamber; an anode is disposed in said anode chamber, and said semiconductor substrate serving as a cathode is disposed in said cathode chamber; said anode and said semiconductor substrate are opposed to each other across said ion exchange membrane or said porous membrane; and said plating section has a power supply connected to said anode and said semiconductor substrate.
- 49. A plating apparatus according to claim 37, further comprising a filter connected to said regulating tank in said control section.
- 50. A plating apparatus according to claim 37, further comprising a temperature regulator disposed in said plating section for regulating the temperature of the plating solution in said plating bath.
- 51. A plating apparatus according to claim 37, wherein said replenishing mechanism adapted to replenish said regulating tank with said additive solution in accordance with the continuous performance of the plating process and the number of processed semiconductor substrates to maintain the composition and concentration of the plating solution at a predetermined value.
- 52. A plating apparatus according to claim 37, further comprising a temperature regulator disposed in said control section for regulating the temperature of the plating solution in said regulating tank.
- 53. A plating apparatus according to claim 37, wherein a plurality of said plating sections are disposed for one control section.
- 54. A plating apparatus according to claim 37, wherein said control section is disposed in a utility room having a level of cleanliness that is lower than that of said clean room.
- 55. A plating apparatus according to claim 37, further comprising:a retainer disposed in said plating bath for holding a semiconductor substrate; an anode disposed in said plating bath, said anode being horizontally opposed to said semiconductor substrate; and a power supply adapted for connection to said semiconductor substrate and said anode.
- 56. A plating apparatus according to claim 55, wherein said retainer has a seal provided therearound for hermetically sealing said retainer on the top of said plating bath.
- 57. A plating apparatus according to claim 37, further comprising a solution recovering apparatus disposed in said control section for regulating the plating solution in said regulating tank.
- 58. A plating apparatus according to claim 37, further comprising an apparatus for returning a plating solution, overflowing from an upper portion of said plating bath, to said regulating tank.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-340576 |
Nov 1998 |
JP |
|
10-342611 |
Dec 1998 |
JP |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/JP99/06600 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO00/32850 |
6/8/2000 |
WO |
A |
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
3658470 |
Zievers et al. |
Apr 1972 |
A |
Foreign Referenced Citations (2)
Number |
Date |
Country |
5-179496 |
Jul 1993 |
JP |
10-121297 |
May 1998 |
JP |