The present invention relates, in general, to a pneumatic actuator for bolus generation in a fluid handling circuit and, more particularly, to a pneumatic actuator for bolus generation in a fluid handling circuit wherein the pneumatic actuator is used to insert an air pocket into the fluid stream to create the bolus. Further, The present invention relates, in general, to a pneumatic fluid handling circuit including a pneumatic actuator for bolus generation and, more particularly, to a pneumatic fluid handling circuit including a pneumatic actuator for bolus generation wherein the pneumatic actuator is used to insert an air pocket into the fluid stream to create the bolus.
The present invention is directed to a pneumatic actuator for bolus generation in a fluid handling circuit. In one embodiment of the present invention, the pneumatic actuator includes a channel including the fluid, a controller, a pressure generator connected to the controller and an isolator for isolating the pressure generator from the channel. In a further embodiment of the present invention, the pressure generator includes a gas pocket connected to the channel through the isolator and a heater controlled by the controller and adapted to heat gas in the gas pocket. In a further embodiment of the present invention, the pressure generator includes a vent adapted to vent gas from the gas pocket.
In an alternate embodiment of the present invention, the present invention is directed to a pneumatic actuator for bolus generation in a fluid handling circuit the pneumatic actuator includes a channel including the fluid, a controller, a pressure generator connected to the controller and an isolator for isolating the pressure generator from the channel. In this embodiment, the pressure generator includes a gas pocket connected to the channel by the isolator, a flexible bladder connected to the gas pocket, a plunger connected to the flexible bladder, the plunger being controlled by the controller. In a further embodiment of the present invention the pressure generator includes a vent adapted to vent gas from the gas pocket. In a further embodiment of this invention, the isolator includes a hydrophobic patch.
The present invention is also directed to a pneumatic fluid handling circuit including a pneumatic actuator for bolus generation. In one embodiment of the present invention the pneumatic fluid handling circuit includes a channel including the fluid, a fill detector positioned in the channel, a pneumatic actuator connected to the channel upstream from the fill detector, a controller connected between the fill detector and the pneumatic actuator, a vent connected to the channel at a predetermined distance downstream from the fill detector and an analyte sensor positioned in the channel downstream from the vent. In a further embodiment of a pneumatic fluid handling circuit according to the present invention, the pneumatic actuator includes a channel including the fluid, a controller, a pressure generator connected to the controller and an isolator for isolating the pressure generator from the channel. In a further embodiment of a pneumatic fluid handling circuit according to the present invention, the pressure generator includes a gas pocket connected to the channel through the isolator, a heater controlled by the controller and adapted to heat gas in the gas pocket. In a further embodiment of a pneumatic fluid handling circuit according to the present invention, the pressure generator includes a vent adapted to vent gas from the gas pocket.
In an alternate embodiment of the present invention, the present invention is directed to a pneumatic fluid handling circuit including a pneumatic actuator for bolus generation. In one embodiment of the present invention the pneumatic fluid handling circuit includes a channel including the fluid, a fill detector positioned in the channel, a pneumatic actuator connected to the channel upstream from the fill detector, a controller connected between the fill detector and the pneumatic actuator, a vent connected to the channel at a predetermined distance downstream from the fill detector and an analyte sensor positioned in the channel downstream from the vent. In a further embodiment of a pneumatic fluid handling circuit according to the present invention, the pneumatic actuator includes a channel including the fluid, a controller, a pressure generator connected to the controller and an isolator for isolating the pressure generator from the channel. In a further embodiment of a pneumatic fluid handling circuit according to the present invention, the pressure generator includes a gas pocket connected to the channel by the isolator, a flexible bladder connected to the gas pocket and a plunger connected to the flexible bladder, the plunger being controlled by the controller.
The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
The pneumatic liquid handling circuits illustrated in
In a preferred embodiment, analyte sensor 40 measures glucose, and sample liquid 20 is interstitial fluid. When measuring glucose, analyte sensor 40 can contain a redox reagent system that includes an enzyme and redox active compounds or mediators. A variety of mediators are known in the art, such as ferricyanide, phenazine ethosulphate, phenazine methosulfate, pheylenediamine, 1-methoxy-phenazine methosulfate, 2,6-dimethyl-1,4-benzoquinone, 2,5-dichloro-1,4-benzoquinone, ferrocene derivatives, osmium bipyridyl complexes, and ruthenium complexes. Suitable enzymes include glucose oxidase and dehydrogenase (both NAD and PQQ based). Other substances that may be present in a redox reagent system include buffering agents (e.g., citraconate, citrate, malic, maleic, and phosphate buffers); divalent cations (e.g., calcium chloride, and magnesium chloride); surfactants (e.g., Triton, Macol, Tetronic, Silwet, Zonyl, and Pluronic); and stabilizing agents (e.g., albumin, sucrose, trehalose, mannitol and lactose). Other analytes and indicators which can be measured in the system of the present invention include urea, hemoglobin, lactate, alcohol, cholesterol, amino acids, choline, and coagulation factors.
Hydrophobic areas 60 and 62 allow air to pass, but not liquid. This is because hydrophobic areas 60 and 62 repel aqueous samples, such as interstitial fluid, blood, and plasma. For flow of aqueous sample to occur beyond hydrophobic areas 60 and 62, the pressure of sample liquid 20 must exceed the burst pressures of the hydrophobic areas 60 and 62. Burst pressure is determined by channel geometry, physical properties of the channels surface, and physical properties of sample liquid 20. In designing pneumatic liquid handling circuit 2, burst pressures can be selected that prevent flow of sample liquid 20 beyond hydrophobic areas 60 and 62. Hydrophobic areas 60 and 62 may also be referred to as an insulator since hydrophobic area 62 insulates gas pocket 70 from the fluid in main channel 10 and channel 50 from the fluid in main channel 10 but allows air to pass out of gas pocket 70 and into channel 50. A structural passive valve useable as an insulator or in place of hydrophobic areas 60 or 62 may also be formed by a sudden widening in the channel (e.g. a widening in channel 65 if used to replace hydrophobic area 62 or a widening in channel 50 if used to replace hydrophobic area 60) such that when a liquid front reaches the sudden widening, a meniscus is formed at the point of the widening (angle preferable more acute than 90 degrees. In order for the liquid to move into the wider section of the channel, the liquid needs to be pressurized so that the menicus is pushed ‘around the edge’ thereby wetting the wider area. This requires, as with the hydrophobic based passive valve, a minimum pressure which is referred to as burst pressure.
In fabricating hydrophobic areas 60 and 62, at least one side of the flow channel is rendered hydrophobic. This can be accomplished using commercially available hydrophobic inks, and various printing techniques including screen printing, gravure, slot coating, flexo, offset, and spray coating. For example, the ink FluoroPel PFC MH can be used to form hydrophobic areas 60 and 62. FluoroPel PFC MH can be purchased from Cytonix Inc., of Beltsville, Md.
When characterizing the wettability of a surface, its contact angle with water is often measured. To do this, a drop of water is placed onto the surface, and the angle is measured between the surface and a line drawn tangent to the liquid drop. As a point of reference, completely hydrophobic material has a contact angle with water of 180 degrees, while untreated polyester typically has a contact angle of approximately 70 degrees. Hydrophilic surfaces can have a contact angle as low as 0 degrees. In this invention, hydrophobic areas typically have a contact angle of between 70 and 180 degrees, while hydrophilic areas typically have a contact angle of between 0 and 70 degrees. When screen printed onto polyester, FluoroPel PFC MH forms a hydrophobic area having a contact angle with water of approximately 150 degrees.
Cytonix offers hydrophobic ink formulations that have been optimized for use with other types of printing, such as flexo and offset, as well as spray coating. Hydrophobic inks such as those used in printing microscope slides are also suitable for use in printing hydrophobic areas. Alternatively, commercially available screen printing inks can be modified for use in printing hydrophobic areas. For example, Zonyl fluoroadditives, sold by DuPont Corporation of Delaware, can be used as an additive to traditional screen printing inks.
Feedback loop 31 provides electronic connection between fill detector 30 and controller 90. As sample liquid 20 flows in the direction of arrow 202, and reaches fill detector 30, it is detected and pneumatic actuator 95 is activated by a signal from feedback loop 31. When pneumatic actuator 95 is activated, heater 80 turns on, heating the air in gas pocket 70. As illustrated in
As illustrated in
Various means can be used for determining when to turn off heater 80. This includes using a fixed time after first sample bolus 20a has been detected at analyte sensor 40, or by using a fixed time after first sample bolus 20a leaves contact with fill detector 30. In either case, heater 80 is turned off seconds after trailing edge 21 makes contact with vent 50.
While first sample bolus 20a is in contact with analyte sensor 40, various measurements can be made. This includes, for example, electrochemical determination of glucose concentration in bolus 20a. Measurements can be made while first sample bolus 20a is stationary, or while first sample bolus 20a is flowing over analyte sensor 40.
The next step in the sequence is illustrated in
While sample liquid 20 flows in the direction of arrow 212, heater 80 is off, and the gas in gas pocket 70 cools. While the gas in gas pocket 70 cools, its pressure decreases, causing a pressure differential across first hydrophobic area 62. This can be undesirable, in that it provides a driving force for flow of sample liquid 20 into gas pocket 70. Flow of sample liquid 20 into gas pocket 70 could interfere with heater 80 in subsequent steps. Flow of sample liquid 20 into gas pocket 70 can be avoided using a variety of techniques. In one technique, first hydrophobic area 62 can be designed to have a burst pressure in excess of the pressure differential caused by cooling the gas in gas pocket 70. In this case, the decrease in pressure while the gas in gas pocket 70 cools is insufficient to cause sample liquid 20 to flow beyond first hydrophobic area 62. A second technique for preventing the flow of sample liquid 20 into gas pocket 70 is illustrated in
Returning to
In time, leading edge 22 of second sample bolus 20b reaches trailing edge 21 of first sample bolus 20a, and the bolus combine, forming combined sample bolus 20c, as illustrated in
As trailing edge 23 reaches vent 50, expanded air pocket 312 is vented to atmosphere by way of vent 50 in the direction of arrow 228. Since the pressure on both sides of combined sample bolus 20c are at atmospheric pressure, combined sample bolus 20c remains stationary. At this point, heater 80 is turned off, and sample liquid 20 flows into main channel 10, repeating the sequence outlined above.
While combined sample bolus 20c is stationary, a measurement can be made using analyte sensor 40. As indicated by label 100, the portion of sample in contact with analyte sensor 40 originates from second sample bolus 20b. As long as flow in main channel 10 remains laminar, measurement on a portion of combined sample bolus 20c originating from second sample bolus 20b is possible. Factors effecting laminar flow include the cross sectional area of main channel 10, the flow rate of combined sample bolus 20c, and the physical properties of combined sample bolus 20c. Measurements using analyte sensor 40 should be made within seconds after second trailing edge 23 reaches vent 50. This minimizes diffusion of analyte between portions from the first and second sample bolus.
In an alternative embodiment, a mechanical approach can be used to move sample liquid in a pneumatic liquid handling circuit. Instead of using a heater to generate pressure, a flexible bladder is used. An actuator compresses the bladder, generating pressure and causing flow. A bladder-containing pneumatic liquid handling circuit 400 is illustrated in
A variety of bladder designs can be used. In some designs, a pocket is created, and at least one flexible cover is placed over the pocket. The pocket is directly connected to the flow channels, and, when squeezed, generates pressure that moves liquid. Covers can be fabricated using many materials, such as metals and plastics. A particularly suitable material includes thin polymer films, such as 0.004″ thick polyester, polycarbonate, polyolefins, or acrylic. Elastomeric films can also be used. Pockets can be created using injection molded plastics, such as ABS, polycarbonate, or acrylics, or can be formed using die cut laminates.
Actuators for compressing a bladder can take many shapes. A particularly useful actuator includes the use of a solenoid coupled to a plunger. When energized, the solenoid moves a plunger that compresses the bladder. When the solenoid is de-energized, the bladder returns to its original shape. Solenoids and plungers are typically housed in an external device.
Further details in regard to bladders and actuators suitable for use in devices according to the present invention are included in U.S. patent application Ser. No. 10/666,846 filed on Sep. 18, 2004, and U.S. patent application Ser. No. 09/637,504 filed on Aug. 11, 2000, which are hereby incorporated by reference.
Methods of using the pneumatic liquid handling circuits illustrated in
A method begins with application of sample liquid 20 to main channel 10. The driving force for flow of sample liquid 20 through main channel 10 can be capillary, gravitational, centrifugal, or can be provided by pressurized gas or a pump. It can also be provided by the source of sample liquid 20. The driving force should be sufficient to cause flow through main channel 10, but not so great as to cause flow beyond hydrophobic areas 60 and 62. A next step in the method includes the detection of sample at fill detector 30, followed by a signal from fill detector 30 to controller 90 by way of feedback loop 31. In response to the signal, heater 80 is turned on, leading to the formation of first sample bolus 20a. Once the trailing edge 21 of first sample bolus 20a has reached vent 50, heater 80 is turned off, and the concentration of analyte in the sample liquid 20 is monitored using analyte sensor 40. As sample liquid 20 reaches fill detector 30 again, a signal is sent from fill detector 30 to controller 90 by way of feedback loop 31, and heater 80 is once again turned on. As the air in gas pocket 70 expands, a second sample bolus 20b is formed, and moves toward the first sample bolus 20a and vent 50. As the second trailing edge 23 reaches vent 50, heater 80 is turned off, and the concentration of analyte in the second sample bolus 20b is determined using analyte sensor 40. This method can be repeated as necessary, and can be part of a broader monitoring method.
It will be recognized that equivalent structures may be substituted for the structures illustrated and described herein and that the described embodiment of the invention is not the only structure which may be employed to implement the claimed invention. In addition, it should be understood that every structure described above has a function and such structure can be referred to as a means for performing that function. While preferred embodiments of the present invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to hose skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.
This application claims the benefit of U.S. Provisional Application No. 60/558,390, filed Mar. 31, 2004, which application is incorporated herein by reference. This application claims the benefit of U.S. Provisional Application No. 60/558,375, filed Mar. 31, 2004, which application is incorporated herein by reference. This application is related to the following copending patent applications: application Ser. No. ______ [Attorney Docket No. DDI-5080]; and application Ser. No. ______ [Attorney Docket No. DDI-5081]; and application Ser. No. ______ [Attorney Docket No. DDI-5082]; and application Ser. No. ______ [Attorney Docket No. DDI-5083]; and application Ser. No. ______ [Attorney Docket No. DDI-5085]; which are hereby incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
60558390 | Mar 2004 | US | |
60558375 | Mar 2004 | US |